GFA 10003805 00012 User manual

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Installation Instructions
ELEKTROMAT
TSE 5.24 WS-25,40
Model: 10003805 00012
-en-
Status: 16.11.2022

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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

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Table of contents
1General safety information .............................................................................................. 4
2Technical data ................................................................................................................ 6
3Mechanical installation .................................................................................................... 7
4Electrical installation ..................................................................................................... 12
5Limit switch adjustment ................................................................................................. 14
6Selecting the operating mode ........................................................................................ 16
7Message door OPEN .................................................................................................... 16
8Motor connection .......................................................................................................... 17
9Limit switch connection ................................................................................................. 17
10Control device connection ............................................................................................. 18
11Emergency manual operation (rapid hand chain operator) ............................................ 19
12Completing commissioning / inspection ......................................................................... 21
13Disposal ........................................................................................................................ 22
14Declaration of incorporation / Declaration of conformity ................................................. 23
15UKCA: Declaration of incorporation / Declaration of conformity ..................................... 24
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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1General safety information
Specified use
The drive unit is only intended for vertically moving doors. Doors that must be secured
against dropping require a separate safety brake.
The drive unit must be protected against moisture and aggressive environmental
conditions (such as corrosive substances). The drive units are only suitable for indoor use.
Appropriate protective measures must be taken for outdoor installation. The drive unit is
not intended for hazardous areas. The values specified in the technical data of the drive
unit must not be exceeded. The safe operation can only be ensured if used as specified.
Target audience of these installation instructions
These installation instructions are geared towards qualified persons trained in the handling
of door systems. Expert knowledge, relevant skills and practical experience are what set
apart qualified persons. They are capable of safely carrying out the tasks involving
installation, maintenance and modernisation according to the instructions.
Safe operation
The safe operation of the product can only be ensured if it is used as specified. Follow the
installation instructions. Observe all specifications, especially warnings, when installing the
product in the overall system. GfA is not liable for damage resulting from non-observance
of the installation instructions. The resulting overall system must be reassessed for its
safety in accordance with applicable standards and directives (e.g. CE marking). These
installation instructions refer only to a part of the overall system and are not sufficient as
the sole instructions for the overall system. The installer of the system must prepare the
instructions for the overall system. We recommend entering the danger area of the system
only when the drive unit is at a standstill.

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Warning - Failure to follow these installation instructions may result in severe injury or death.
Please read these instructions before using the product.
Keep these instructions handy.
Include these instructions when passing on the product to third parties.
Warning - Danger from improper use of the product!
Do not let children operate the product unsupervised or use as a toy.
Warning - Danger to life from incorrect installation!
Work carried out improperly may result in death or severe injury from electrical
current or falling parts.
Allow only competent people to carry out the work.
Disconnect all cables from the power supply.
Observe valid regulations and standards.
Use suitable tools.
Warning! Danger to life from falling objects if the drive unit is subjected to
impermissible forces.
Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing
or pulling on the motor) lead to damage to the drive unit. There is a risk of severe
injury or death from falling objects.
Prevent impermissible forces from acting on the drive unit,
Check the drive unit for damage if impermissible forces have acted on it. Look
even for minor damage. Lock the door during the inspection.
Contact the service department if you have difficulty assessing the damage.

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2Technical data
Designation Unit
Output speed 24 rpm
Output torque 50 (50) 1) Nm
Output / hollow shaft 25,40 mm
Series KG 50 -
Limit switch range
(maximum revolutions of the output / hollow shaft)
20 -
Supply voltage 1N~ 230 V
Operating current 3,50 A
Operating frequency 50 Hz
Power factor cos φ 0,99 -
Safety circuit 24 V
Degree of protection IP 65 -
Temperature range -10 / +40 (+60) 2) °C
Operating sound pressure level < 70 dB(A)
Cycles per hour 9 (2,7)1) h-1
Max. holding torque 200 Nm
Max. load 2500 N
Manual force emergency manual operation 92 N
1) Specification in ( ) according to EN 60335-2-103.
2) When using a temperature range of +40°...+60°C use half of maximum cycles per hour.

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3Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements:
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BA GAB00002_Z002 BAGAB00003_Z002
3 : 1
Permissible mounting positions
BAGAC01101_Z002

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Mounting
Three holes are provided for mounting.
▶ Use at least 2 of these (①).
▶ Use the connection elements supplied (②).
Keys are used to connect to the door shaft.
▶ Use a key that is at least as long as the hollow shaft (③).
BAGAD01101_Z001
2x
M8x120 M8

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Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
During installation, be sure to use a lifting device that has a sufficient load-
carrying capacity.
▶ Thoroughly grease the door shaft.
BAGAE01001_Z003
▶ Mount the keys. Observe possible variants
Ⓐ or Ⓑ.
BAGAE01002_Z003

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▶ Attach the drive unit.
BAGAE01103_Z002
Note – possible stalling of the gearbox!
Do not hit the gearbox with a hammer when placing the drive unit on the shaft.
Hammer blows or similar impacts of force may stall the gearbox.
▶ Tighten all connection elements on the
drive (M8) to 25 Nm. Install all other
connection elements according to the
specifications of the door manufacturer.

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▶ Secure the keys (version Ⓑ only).
BAGAE01107_Z001

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4Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make a proper electrical connection
Use suitable tools
Installation location for the control!
Use indoors only
On-site back-up fuse and mains disconnector!
Use a single-pole automatic circuit breaker with a maximum of 10 A as protection.
Connect to the indoor installation via an all-pole disconnector unit ≥ 10A in
accordance with EN 12453 (e.g. plug connection CEE, mains switch)

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Performing electrical installation
Remove the cover. Connect the supply cables.
BAHGA01_Z001
BAH G B0 1_ Z0 0 1
Completing the electrical installation
Mount the cable entries and/or cable glands.

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5Limit switch adjustment
Adjust the limit switches to define the final limits positions for OPEN and CLOSE.
Prerequisite
The door must open when the OPEN
pushbutton is operated. If the door closes, U
and Z must exchanged with the current
switched off.
Adjusting the OPEN limit position
Use the OPEN pushbutton to open the door
to the desired OPEN final limit position.
Rotate the cam of the OPEN limit switch S3
to the middle of tappet ①.
Tighten the screw of the cam ②.

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Check the position of the door:
Close the door ① until the cam is free and
open the door again ② at OPEN final limit
position.
Carry out fine adjustment to correct the
OPEN final limit position. Check the door
position after correction.
Adjusting the CLOSE limit position
Carry out adjustment as for OPEN final limit position.

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6Selecting the operating mode
The operating mode can be selected using
the switch
① Hold to run OPEN
Hold to run CLOSE
② Self hold OPEN
Hold to run CLOSE
7Message door OPEN
The T801 has a potential-free NO contact
that is closed when the final limit position
OPEN is reached.
Caution - Component damage can result!
The maximum switching current is 24V DC 0.2 A

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8Motor connection
C1 Operating capacitor
F10 Thermal contact
M1 Motor
X3 Motor plug
9Limit switch connection
F1 Micro-fuse
S1 Operating mode selector
S10 Emergency manual operation
X1 Terminal mains supply
motor / safety circuit
X2 Terminal slack-rope switch
X5 Terminal control device
1 STOPP
2 Control voltage
3 OPEN
4 CLOSE
R1 Signal relay
5-6 OPEN signal NO contact

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10 Control device connection
①
A
1 Three push button
②
A
1 Key-switch with STOP-
button
③
A
1 Three push button
A
2 Slack-rope switch

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11 Emergency manual operation (rapid hand chain operator)
Emergency manual operation is designed for opening or closing the door without power
supply. Its activation interrupts the control voltage. Electrical operation is no longer possible.
Warning – Injuries due to incorrect operation!
Switch off voltage.
Adopt a secure position.
For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Warning - Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN EN
12604/DIN EN 12453) to move the door by emergency manual operation, this
indicates a stalling on the drive unit or door. Releasing the stalling may cause the
door to drop.
Adopt a secure position.
For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Caution – Damage to components!
Do not move the door beyond the final limit positions.

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Switch on by pulling the red handle. Open or
close by pulling the chain. Switch off by
pulling the green handle.