gfm PeakStore5 User manual

www.maschinendiagnose.de
PeakStore5
Manual Version 3.0

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Management: HRB 79023, VATIN. DE813267294, Internet: www.maschinendiagnose.com, Contact: [email protected]
Dr.-Ing. Rainer Wirth Place of Company: Koepenicker Strasse 325, 12555 Berlin, Phone +49 / 30 / 65 76 25 65, Fax +49 / 30 / 65 76 25 64
Dipl.-Ing. Axel Haubold Sales office West: Am Kaempen 22, 44227 Dortmund, Phone +49 / 231 / 77 64 723, Fax. +49 / 231 / 77 64 724
Dipl.-Ing. Kai Uchtmann Bank: Commerzbank Berlin, IBAN DE22 1008 0000 0925 9065 00, BIC: DRES DE FF 100
PeakStore5
Manual Version 3.0
GfM Gesellschaft für Maschinendiagnose mbH
Berlin, 23th August 2019

2 PeakStore5 Manual Version 3.0
Content
1. General.......................................................................................................................4
1.1. CE-Labeling................................................................................................................4
1.2. Notes to radio interference suppression......................................................................5
1.3. FCC-Note....................................................................................................................5
1.4. Changes .....................................................................................................................6
1.5. Cables ........................................................................................................................6
1.6. Accident Prevention....................................................................................................6
1.7. After unpacking...........................................................................................................6
1.8. Transportation.............................................................................................................6
1.9. Before Installation.......................................................................................................6
1.10. Protected Earth, Shield, Power Supply .......................................................................6
1.11. Accumulator and Battery.............................................................................................7
2. Delivery components...................................................................................................8
3. Control Elements ........................................................................................................8
4. Connections................................................................................................................9
4.1. Sensor Inputs..............................................................................................................9
4.2. Speed Inputs.............................................................................................................10
4.3. External sensor supply voltage and protected earth connection................................10
4.4. USB Connection .......................................................................................................11
4.5. USB connection expansion port................................................................................11
4.6. Connections at the Tablet .........................................................................................12
5. Standby Mode...........................................................................................................12
6. Software Usage ........................................................................................................14
6.1. Configuration ............................................................................................................14
6.1.1. General.....................................................................................................................15
6.1.2. Speed Channels .......................................................................................................16
6.1.3. Vibration Channels....................................................................................................17
6.1.4. Characteristic Values................................................................................................18
6.1.5. Measurement Protocol Template ..............................................................................19
6.2. Vibration Measurement.............................................................................................20
6.2.1. Sensor Overview.......................................................................................................20
6.2.2. Measurement protocol ..............................................................................................21
6.2.3. Time Signals.............................................................................................................23
6.2.4. Spectra.....................................................................................................................23
6.2.5. Characteristic Values................................................................................................24
6.3. Balancing..................................................................................................................25
6.3.1. Preparation...............................................................................................................26

PeakStore5 Manual Version 3.0 3
6.3.2. Origin Measurement..................................................................................................27
6.3.3. Test Measurement....................................................................................................27
6.3.4. Validation Measurement ...........................................................................................27
6.3.5. Finalization................................................................................................................28
6.4. Data Management ....................................................................................................29
7. Remote Control.........................................................................................................32

4 PeakStore5 Manual Version 3.0
1. General
The data acquisition system PeakStore5 is used for data acquisition on mechanical drives for
vibration diagnostics purposes. The PeakStore5 is available in 3 different variants:
•PeakStore504 with 4 input channels
•PeakStore508 with 8 input channels
•PeakStore512 with 12 input channels
It can be connected with accelerometers with constant current feed, inductive displacement
sensors or other isolated signals with ±10 V. The data is measured with up to 51.2 kHz indi-
vidually configured per channel. The measurement time can be chosen from a pool of 8 meas-
urement times ranging from 1.3 s to 163.48 s. Alternatively an undefined measurement time
can be set where multiple hours of measurement data can be collected depending on the
available free disk space and the measurement configuration.
Synchronously up to 2 speed channels with a constant sampling rate of 6.4 kHz can be meas-
ured.
The software Peakanalyzer Manager provides the possibility to configure and manage the
PeakStore. It also provides an interface to control the measurement and input additional side
information in a measurement protocol. Additionally, online spectra can be calculated during
the measurement.
1.1. CE-Labeling
We declare herewith,
GfM Gesellschaft für Maschinendiagnose mbH
Köpenicker Straße 325, Haus 40, D-12555 Berlin,
that our product
PeakStore5
in all product variations
1
complies to the following relevant regulations:
2
,
3
1
This applies to complete measurement systems. For individual components the conformity has to be proven in
the target system. If applied correctly it is not expected to have affects according to device safety or EMV.
2
This conformity declaration applies only the systems supplied by GfM. Changes or extensions are in the respon-
sibility of the operator and thus has to ensure the conformity with the corresponding EG-Directive.
3
Harmonised Norms:
DIN EN 61326:2002 (Produktnorm): Es werden die Störfestigkeits-Prüfanforderungen an Betriebsmittel, die zum
Gebrauch in industriellen Bereichen vorgesehen sind (gemäß EN 61326/A1 Tabelle A1 und Tabelle 3) sowie die
Störaussendungsgrenzwerte (gemäß EN61326/Tab.3) eingehalten.
DIN EN 61000-4-2:2001, -4-3:2001, -4-4:2002, -4-5:2001, -4-6:2001
DIN EN 61010-1:2002
DIN EN 55011:2000 (Funkstörfeldstärke Klasse A)

PeakStore5 Manual Version 3.0 5
EG-Niederspannungsrichtlinie 73/ 23/EWG*
(applied in Germany by 1. Verordnung zum Gerätesicherheitsgesetz)
Elektromagnetische Verträglichkeit 89/336/EWG* und 92/31/EWG*
(applied in Germany by the EMV-Gesetz)
*) changed by CE-Kennzeichnungsrichtlinie 93/68/EWG
The measurement system is developed and manufactured by the following guidelines:
Sicherheitsbestimmungen für elektrische Mess-, Steuer-, Regel- und Laborgeräte DIN
EN 61 010-1: 2002
It was tested with greatest care before delivery and was shipped in perfect condition.
1.2. Notes to radio interference suppression
The PeakStore5 fulfills the EMV-policy for unlimited usage in living area and industrial area in
a regular installed state.
All additional products that are connected to the device must be also suppressed by radio
interference according to BMPT-Vfg. Nr. 1046/84 or Nr. 243/91 or EG-Richtlinie 89/336/EWG.
Products that fulfill the requirement are labeled with a CE-Label or a label describing the
suppression of radio interference by the manufacture.
Products that do not fulfill the requirements can only be used with an individual license of the
BZT.
All signal cables that are connected to the PeakStore5 must be shielded.
Please consider that all signal inputs and outputs except the power connection is shielded.
Only in this case a high interference immunity and a reduced interference emission can be
achieved. The interfereference immunity can be further increased if the shield of the signal
inputs is connected to protected earth on the side of the PeakStore5.
1.3. FCC-Note
This device has fulfilled all thresholds in tests that are formalized in chapter 15 of the FCC-
Guideline (in 47 CFR 15.105)
4
for digital devices of the class B. These thresholds have
sufficient protection of harmful radiation for the installation in living areas. Devices of this class
generate and use high frequency electromagnetic waves and may emit these. Thus if the
instructions are not realized properly it is possible to disturb the radio reception. However in
exceptional cases certain installations can cause disturbances. If the radio or TV reception is
disturbed and it can be backtracked to the device by switching it off and on it can be corrected
by the following actions:
•Adjust the direction of the receiver
•Increase the distance between the device and the receiver
•Plug in the power connector of the device in another socket so that the device is connected
to a different electrical circuit than the receiver.
4
FCC - United States Federal Communications Commission

6 PeakStore5 Manual Version 3.0
•If necessary contact our support or contact an experienced radio or TV technician.
1.4. Changes
According to FCC-Guidelines it is not permitted to operate the device with changes that are
not approved by GfM.
1.5. Cables
To fulfill the thresholds of class B devices according to part 15 of the FCC-Guidelines it must
be ensured that all signal cables that are connected to the Peakanalyzer are shielded.
1.6. Accident Prevention
It is confirmed that the delivered product is procured according to accident prevention
regulation "Elektrische Anlagen und Betriebsmittel" (BGV-A3 der Sammlung der Einzel- und
Unfallverhütungsvorschriften der gewerblichen Berufsgenossenschaften in Deutschland)
5
.
This confirmation has only the purpose to release the company of verifying the device before
the first installation (§ 5 Abs. 1, 4 der BGV-A3). Civil warranty and liability claims are not
regulated by this confirmation.
1.7. After unpacking
After unpacking the device should be checked for mechanical damages or loose parts in the
inner. If a transport damage is occured, contact GfM and do not install the device.
1.8. Transportation
Transport the PeakStore5 in the original package or in a package that ensures an adequate
protection. Transport damages are excluded from guarantee claims.
1.9. Before Installation
If the PeakStore5 was carried from a cold environment to the operating area, condensation
may occur. In this situation wait until the temperature adopted to the environment and it is
absolutely dry before putting it in operation. If there is condensation due to transport or storage
wait at least 2 hours for acclimation.
1.10. Protected Earth, Shield, Power Supply
The PeakStore5 has to be connected to protected earth to fulfill the thresholds for devices of
class B according to part 15 of the FCC-Guidelines. The same counts as a requirement for the
specified technical data.
All connected signal cables to the PeakStore5 must be shielded and the shield must be
connected to protected earth. Thus the shield must have a galvanic contact with the chassis.
To connect the PeakStore5 to protected earth, an additional cable for protected earth
connection is available that can be connected to the DC IN connector for the sensor supply
(see 4.3). On the other side of the cable is an 4 mm connector that can be used to connect it
to protected earth.
5
Former VBG-4, also see http://www.bgfe.de/pages/gesetze/bgv.htm

PeakStore5 Manual Version 3.0 7
1.11. Accumulator and Battery
The system contains a lithium long term battery that does not need any special maintenance.
An exchange of the battery should be done by the manufacturer or user in the scope of a
system inspection or maintenance. The exchange is recommended every 4 to 7 years
depending on the application. Before exchanging the accumulator it is required to turn of the
tablet. The accumulator can be accessed on the back of the tablet. Beforehand the
measurement system must be unplugged. This can be done by the four screws on the back of
the PeakStore5. Afterwards the accumulator can be removed.
1. Switch off PeakStore5 and unplug all cables.
2. Turn PeakStore5 and remove the four screws on the back of the measurement
device.
3. Remove the accumulator by switching the two locks (see Picture 1).
Picture 1: Exchange of accumulator (Source: Winmate M101 Manual)

8 PeakStore5 Manual Version 3.0
2. Delivery components
The following components belongs to the standard scope of delivery:
•Data collection system PeakStore5 in the variants PeakStore504 (4-channel),
PeakStore508 (8-channel) or PeakStore512 (12-channel)
•Installation-CD Software Peakanalyzer Manager
•CD with license and calibration data of the PeakStore5
•PeakStore5 Manual
•Power line 230 V AC
•Power supply unit AC/DC
•Bluetooth keyboard
Optionally the following components can be delivered:
•Accelerometer IMI608A11 (100 mV / g)
•Accelerometer IMI601A02 (500 mV / g)
•Optical speed sensor
•Mounting for optical speed sensor
•Self-adhesive reflective tape
•Hard-top case for the PeakStore5 and sensors
•Extension for the remote control
•Shoulder strap and mounting for the PeakStore5
•Additional sensor supply (24 V)
•Cable for protected earth connection
•Replacement accumulator
3. Control Elements
Picture 2: Function keys front bottom (Source: Winmate M101 Manual)
The measurement can be started via the function key Fn1 on the bottom front side. If a config-
uration with an undefined measurement time is activated, this function key can also be used
to stop the measurement. If the PeakStore5 is in Standby mode, the settling process is first
started. The actual measurement will start immediately after the settling process is finished.
By pressing the Fn1 key longer, the touch mode can be switched. There are modes for the
stylus, hand and a rain mode available. The mode can be switched depending on the environ-
mental conditions.
The home key displays the tablet module configuration of optional devices on the right side of
the display. Among others, the coupling of the measurement device to the tablet can be
switched off completely (see 5). Via the power key the tablet can be switched off or shut down.