Global G3499A User manual

Operating Instructions, Parts List, Warranty, & Warranty Repair Center
IMPORTANT! Read carefully before operating this tool. Failure to operate any power tool
properly can result in personal injury and/or property damage!
Blind Rivet Setting Capacity….. Max.9/32”
Traction Power (Lbs)………..…………..3300
Air pressure (PSI) ……………..………….. 90
Hose Size (ID) …………………...……..… 3/8”
Air Inlet (NPT) ………………………..…... 1/4”
Rivet Size ………………………………3/16”,1/4”
Avg. Air Consump.(cfm).………………… 1.0
Overall Length ……….………..............12-1/2”
Weight (Lbs) …….…….. …..………...…... 5.3
Safety
1. Always wear approved eye protection.
2. Have throttle in “off” position when connecting to air supply.
3. Disconnect tool before performing service, changing accessories, or when not in use.
4. Always be in a safe working distance from others when using tools.
5. Keep tools clean and oiled for best and safest performance.
6. Follow instructions for lubricating and changing accessories.
7. Do not wear loose fitting clothing and remove watches and rings.
8. Always use proper hose and fittings. Never use quick change couplings attached at tool.
9. Keep proper footing and balance at all times.
10. Never carry tools by the hose. Keep hoses from heat, oil, and sharp edges. Check hoses
for weak or worn condition before each use, making certain that all connections are
secure.
Lubrication
Lubricate the tool daily with a good grade of air tool oil. The oil can be applied directly into
the air inlet of the tool and then run the tool. A rust inhibitor oil is acceptable for air tools.
Air Supply
Tools of this class operate on a wide range of air pressure. It is recommended that air
pressure of these tools measure 90 PSI at the tool while running free. Higher pressure and
unclean air will shorten the tool’s life and may create a hazardous condition.
Water in the airline will cause damage to the tool. Ensure that the air tank is drained daily
Clean the air inlet filter screen on at least a weekly basis. The recommended hookup
procedure can be viewed in the illustration below.
Model # G3499A
Heavy Duty Pneumatic/
Hydraulic Blind Riveter

The air inlet, used for connecting air supply, has standard 1/4” NPT American Thread.
Line pressure should be increased to compensate for unusually long air hoses (over 25 feet).
Minimum hose diameter should be 1/4” I.D. and fittings should have the same inside
dimensions.
Maintenance
Other factors outside the tool may cause loss of power or erratic action. Reduced
Compressor output, excessive drain on the air line, moisture or restriction in air pipes or the
use of hose connections of improper size or poor condition may reduce air supply. Grit or
gum deposits in the tool may cut power and may be corrected by cleaning the air strainer
and flushing out the tool with gum solvent oil or an equal mixture of SAF#10 oil and
kerosene. If outside conditions are in order and tool is out-of-warranty, clean, reassemble,
and re-lubricate, or take tool to any air tool service center. For tools in warranty period, send
tool direct to Warranty Center.

No.
Part No.
Description
No.
Part No.
Description
1C.
11516
1/4" Nosepiece
26
11527
Piston Head Lock Screw
2
11515
Head
27
11522
Plunger Rod
3
11509
Jaw Housing
*28
11531
O-Ring Seal
4
11508
Jaws (3)
29
11530
Damping Ring
5
11507
Jaw Pusher
30
11538
Trigger Arm
*6
11505
Spring
31
11529
Air Cylinder Body
7
11504
Nut
32
23105
Roll Pin
8
11506
Jaw Housing Coupler
*33
11558
O-Ring Washer
*9
11556
Wiper Ring
34
11535
Air Cylinder Cap
*10
11520
X-Ring Seal (2)
35
11514
Clip
*11
11502
X-Ring Washer
*36
11541
Valve Spring
12
11555
Hydraulic Section
*37
11542
Valve Plate
*13
11554
X-Ring Seal
*38
10544
Valve Pressure Spring
14
115510
Hydraulic Plunger
*39
10548
O-Ring Seal (3)
*15
11501
O-Ring Seal
41
10550
Screw Plug
*16
11511
Guide Washer
*42
11549
Washer
*17
11512
Ring Washer
43
10549
Sealing Washer
*18
11553
Hydraulic Return Spring
44
10546
1/4" Air Inlet Fitting (F)
19
11557
Hydraulic Rod Guide
45
10547
Air Inlet Plug
20
10421
Lock Nut
*46
10540
Washer Seal
21
115100A
Screw Plug
*47
11560
O-Ring Seal
22
11523
Front Piston Head Disc
49
115390
Valve Tube
*23
11524
Piston Head Packing Ring
50
11570
Rubber Cushion
24
11525
Rear Piston Head Disc
51
R36x3
O-Ring Seal
*25
11526
Piston Head Spring Washer
*52
11540
O-Ring (20x1.2)
Model # G3499A
Heavy Duty Pneumatic/
Hydraulic Blind Riveter
STANDARD ACCESSORIES:
Index P/N Description
1A. 11519 5/32" Nosepiece
1B. 11517 3/16" Nosepiece
1D. 11518 9/32" Nosepiece
4. 11508 Jaws (3pcs / set)
40 11559 Wrench
48 11548 Plastic Bottle
11561 Spanner (19/21mm)
17S19 Wrench 17/19mm
" * " REPAIR KIT ==> T115RK

Notice
90% of all Air Tool problems are caused by moisture in air lines
This problem can be avoided by using Air Tool Lubricant (See
“Lubrication” & “Air Supply” section of this manual)
FAILURE TO OIL can void your warranty
Warning: Dust created by power sanding, sawing, grinding, drilling, and other activities
contains particles and chemicals known to cause cancer, birth defects or reproductive harm.
Some examples of these chemicals are:
⚫Lead from lead-based paints
⚫Crystalline silica from bricks, cement and other masonry products
⚫Arsenic and chromium from chemically treated lumber
To reduce your exposure to these chemicals, work in well ventilated areas with approved
safety equipment specially designed to filter out microscopic particles.
One Year Limited Warranty
GLOBAL Industrial air tools carry a limited 1 year warranty to be free from defects in material
and workmanship for one year from date of purchase. We will repair or replace at our
discretion any defective part or unit which proves to be defective in material or
workmanship during this 1 year period. The foregoing obligation is GLOBAL sole liability
under this or any implied warranty, and under no circumstances shall it be liable for any
incidental or consequential damages.
Repairs required by abuse, misuse, damage, or repair attempts (other than GLOBAL
Industrial) are not covered by this warranty.
For warranty claims and returns, please contact GLOBAL
Industrial at 1-800-645-2986 or speak to your local sales
representative. Be certain to include your name, address, and
purchase date, and description of the suspected defect.
11 Harbor Park Drive, Port Washington, NY 11050
Phone: [phone]