GMI D6031S User manual

D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector Output G.M. International ISM0214-2
SIL 3 Switch/Proximity Detector Repeater
Transistor Open Collector Output, DIN-Rail and
Termination Board, Models D6031S, D6031D
D6031S - D6031D
INSTRUCTION MANUAL

2 D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector Output G.M. International ISM0214-2
General Description: The single and dual channel Switch/Proximity Detector Repeater, D6031S and D6031D module is a unit suitable for applications requiring SIL 3 level
(according to IEC 61508:2010 Ed. 2) in safety related systems for high risk industries.
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NO or NC optocoupled open collector transistor output.
Each channel enables a load to be controlled by a switch, or a proximity detector.
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors.
In case of fault, when enabled it de-energizes the corresponding output transistor and turns the fault LED on; when disabled the corresponding output transistor repeats the input line
open or closed status as configured.
D6031D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out.
In case of duplication, transistor driving can be independently configured for each output.
In case of fault output, transistor driving can be programmed as normally close or normally open.
Mounting on standard DIN-Rail, with or without Power Bus, or on customized Termination Boards.
Functional Safety Management Certification:
G.M. International is certified by TÜV to conform to IEC61508:2010 part 1 clauses 5-6 for safety related systems up to and included SIL3.
Technical Data
Characteristics
Supply: 24 Vdc nom (18 to 30 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp, 2 A time lag fuse internally protected.
Current consumption @ 24 V: 22 mA for 2 channels D6031D, 12 mA for 1 channel D6031S with short circuit input and transistor closed, typical.
Power dissipation: 0.53 W for 2 channels D6031D, 0.30 W for 1 channel D6031S with 24 V supply voltage, short circuit input and transistor closed, typical.
Isolation (Test Voltage): In/Out 2.5 KV; In/Supply 2.5 KV; In/In 500 V; Out/Supply 500 V; Out /Out 500 V.
Input switching current levels: ON 2.1 mA (1.9 to 6.2 mA range), OFF 1.2 mA (0.4 to 1.3 mA range), switch current 1.65 mA ± 0.2 mA hysteresis.
Fault current levels: open fault 0.2 mA, short fault 6.8 mA (when enabled both faults de-energize channel transistor with single channel unit D6031S or
de-energize channel transistor with D6031D used as dual channel unit or actuate the fault transistor out with D6031D used as fault signaling unit).
Input equivalent source: 8 V 1 Ktypical (8 V no load, 8 mA short circuit).
Output: voltage free SPST optocoupled open-collector transistor.
Open-collector rating: 100 mA at 35 Vdc (1.5 V voltage drop).
Leakage current: 50 µA at 35 Vdc.
Response time: 100 µs.
Frequency response: 5 KHz maximum.
Compatibility:
CE mark compliant, conforms to Directive: 2014/30/EU EMC, 2014/35/EU LVD, 2011/65/EU RoHS.
Environmental conditions:
Operating: temperature limits – 40 to + 70 °C, relative humidity 95 %, up to 55 °C.
Storage: temperature limits – 45 to + 80 °C.
Approvals:
TÜV Certificate No. C-IS-722134640-01, SIL 2 / SIL 3 conforms to IEC61508:2010 Ed.2.
TÜV Certificate No. C-IS-236198-09, SIL 3 Functional Safety Certificate conforms to IEC61508:2010 Ed.2, for Management of Functional Safety.
Mounting:
T35 DIN-Rail according to EN50022, with or without Power Bus or on customized Termination Board.
Weight: about 130 g D6031D, 110 g D6031S.
Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to 2.5 mm2.
Protection class: IP 20.
Dimensions: Width 12.5 mm, Depth 123 mm, Height 120 mm.
FSM
SIL 3

3
D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector OutputG.M. International ISM0214-2
Ordering Information
Front Panel and Features
SIL 3 according to IEC 61508:2010 Ed. 2 for Tproof =2 / 10 years (10% / >10 % of total SIF).
SIL 2 according to IEC 61508:2010 Ed. 2 for Tproof = 20 years (10% of total SIF).
PFDavg (1 year) 4.91 E-05, SFF 91.29 %, with independent channel configuration.
PFDavg (1 year) 4.95 E-05, SFF 93.77 %, with D6031D used as duplicator (both channels) or
as fault indicator (only 1st ch.).
PFDavg (1 year) 4.55 E-05, SFF 94.23 %, with D6031D used as fault indicator (only 2nd ch.).
Systematic capability SIL 3.
2 fully independent channels.
NO/NC switch/proximity Detector Input, NO/NC transistor driving mode.
Field open and short circuit detection.
Three port isolation, Input/Output/Supply.
EMC Compatibility to EN61000-6-2, EN61000-6-4, EN61326-1, EN61326-3-1 for safety system.
In-field programmability by DIP Switch.
TÜV Certification.
TÜV Functional Safety Certification.
High Density, two channels per unit.
Simplified installation using standard DIN-Rail and plug-in terminal blocks,
with or without Power Bus, or customized Termination Boards.
+ Input Ch 1 for Proximity or Voltage free Contact
Terminal block connections
- Input Ch 1 for Proximity or Voltage free Contact
+ Input Ch 2 for Proximity or Voltage free Contact
- Input Ch 2 for Proximity or Voltage free Contact
7
8
9
10
+ Output Ch 1
1
- Output Ch 1
2
+ Output Ch 2
3
- Output Ch 2
4
+ Power Supply 24 Vdc
5
- Power Supply 24 Vdc
6
Model: D6031
1 channel S
2 channels D
Power Bus and DIN-Rail accessories:
Connector JDFT049 Cover and fix MCHP196
Terminal block male MOR017 Terminal block female MOR022
2 1
4 3
6 5
7 8
9 10

4 D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector Output G.M. International ISM0214-2
Function Diagram
Internal Dip switches programmable
MODEL D5031D
5 +
6 -
1 +
2 - Out 1 (SIL 3)
10
=
=
=
=
7
8
Termination
board
connector
Power and
Fault Bus
Supply 24 Vdc
+
-
F
3 +
4 - Out 2 (SIL 3)
=
=
=
=
9
+
-
In 1
Proximity
voltage free
Contact
+
-
In 2
Proximity
voltage free
Contact
voltage free
Contact
voltage free
Contact
R1
R2
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
MODEL D5031D Duplicator and Fault Out
5 +
6 -
1 +
2 - Out 1 Signal (SIL 3)
=
=
=
=
7
8
Termination
board
connector
Supply 24 Vdc
Power and
Fault Bus
+
-
F
3 +
4 - Out 2 Duplicator or Fault
9
10
+
-
In
Proximity
voltage free
Contact
voltage free
Contact
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
Terminals 9-10 must be
shorted to set module as
Duplicator or Fault Out
MODEL D5031S
6 -
1 +
2 - Out (SIL 3)
=
=
=
=
7
8
Termination
board
connector
Power and
Fault Bus
Supply 24 Vdc
+
-
F
5 +
+
-
In
Proximity
voltage free
Contact
voltage free
Contact
R1
R2
Resistors R1 - R2 used with
voltage free contact required
for line fault detection.
(SIL 3)
MODEL D6031D
MODEL D6031D Duplicator or Fault Out
MODEL D6031S

5
D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector OutputG.M. International ISM0214-2
D6031 series must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards.
Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury.
The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided.
Warning
Operation
D6031 module is a unit suitable for applications requiring SIL 3 level (according to IEC 61508) in safety related systems for high risk industries.
The unit can be configured for switch or proximity detector (EN60947-5-6, NAMUR), NO or NC and for NO or NC optocoupled open collector transistor output.
Each channel enables a load to be controlled by a switch, or a proximity detector.
Fault detection circuit (DIP switch configurable) is available for both proximity sensor and switch equipped with end of line resistors. In case of fault, when enabled it de-energizes
the corresponding output transistor and turns the fault LED on; when disabled the corresponding output transistor repeats the input line open or closed status as configured.
D6031D is programmable via dip switches as single input and two independent outputs. Out 2 can be programmed for output duplicating Out 1 or Fault detection Out.
In case of duplication, transistor driving can be independently configured for each output.
In case of fault output, transistor driving can be programmed as normally close or normally open.
Presence of supply power and status of output (energized or de-energized), as well as integrity or fault condition of sensor and connecting line are displayed by signaling LEDs
(green for power, yellow for status and red for fault condition).
Note: use of voltage free electrical contacts with fault detection enabled (control equipment) requires, near the switch at the end of the line a R1=1 Ktypical (470 to 2 Krange)
resistor in series and a R2=10 ktypical (5 Kto 15 Krange) resistor in parallel to the contacts in order to allow the fault detection circuit to distinguish between a condition of
contact close/open and a line open/short circuit fault.
Installation
D6031 series are Switch/Proximity Detector Interface housed in a plastic enclosure suitable for installation on T35 DIN-Rail according to EN50022, with or without Power Bus or
on customized Termination Board.
D6031 unit can be mounted with any orientation over the entire ambient temperature range.
Electrical connection of conductors up to 2.5 mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit without
suffering or causing any damage.
The wiring cables have to be proportionate in base to the current and the length of the cable.
On the section “Function Diagram” and enclosure side a block diagram identifies all connections.
Identify the number of channels of the specific card (e.g. D6031S is a single channel model and D6031D is a dual channel model), the function and location of each connection terminal
using the wiring diagram on the corresponding section, as an example:
Connect 24 Vdc power supply positive at terminal “5” and negative at terminal “6”.
For Model D6031S connect positive output of channel 1 at terminal “1” and negative output at “2”.
For Model D6031D in addition to channel 1 connections above, connect positive output of channel 2 at terminal “3” and negative output at “4”.
For Model D6031S, in case of Proximity or Voltage free Contact, connect the wires at terminal “7” for positive and “8” for negative.
For Model D6031D in addition to channel 1 connections above, connect terminal “9” for positive and “10” for negative on channel 2.
Connect SPST output transistors checking the load rating to be within the maximum rating (100 mA at 35 Vdc (1.5 V voltage drop)).
Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts.
If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water.
Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided.
According to EN61010, D6031 series must be connected to SELV or SELV-E supplies.
Start-up
Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires. Check conductors for exposed wires that
could touch each other causing dangerous unwanted shorts. Turn on power, the “power on” green led must be lit, status and fault led on each channel must be in accordance with
condition of the corresponding input line. If possible close and open input lines one at time checking the corresponding status and fault LEDs condition as well as output to be correct.

6 D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector Output G.M. International ISM0214-2
ON
Configuration
Dip switch configuration
1234
CH1
5678
CH2
ON
Must be set to
"OFF" position
D6031D used as double channel
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
WARNING: dip-switch 6-7-8 must be set to “OFF” position.
Input Input
OutputInputOutputInput
CH1
Setting
Line fault
detection
IN / OUT
Operation
NO-NC or
NC-NO
NO-NO or
NC-NC
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors, de-energizes
transistor in fault condition)
7
NO
8
OR NC 7
8
7
NO
8
OR NC 7
8
1
OFF
5
OFF
1
ON
5
ON
NC 1
2
1
NO
2
Output
1
NO
2
Output
NC 1
2
Position in fault condition
1
2
2
ON
2
OFF
Input Input
OutputInputOutputInput
CH2
Setting
Line fault
detection
IN / OUT
Operation
NO-NC or
NC-NO
NO-NO or
NC-NC
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors, de-energizes
transistor in fault condition)
9
NO
10
OR NC 9
10
9
NO
10
OR NC 9
10
NC 3
4
3
NO
4
Output
3
NO
4
Output
NC 3
4
3
3
ON
OFF Position in fault condition
3
4
4
4
ON
OFF
12345678
ON
Dip switch factory settings. All Switches are OFF
For SIL Application
For SIL Application
For SIL Application
For SIL Application

7
D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector OutputG.M. International ISM0214-2
ON
D6031D used as duplicator or fault output
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
WARNING: Terminals 9-10 must be shorted to set module as Duplicator or Fault Out.
Dip-switch 3 must be set to “OFF” position.
Configuration
Dip switch configuration
12345678
ON
Must be set to
"OFF" position
Fault condition
1
1
8
7
6
8
7
4
4
CH
Setting
Line fault
detection
IN / OUT
Operation
Output 1
NO-NC or
NC-NO
NO-NO or
NC-NC
Duplicator Parallel
Mode
Reverse
Mode
Fault
Output OFF
ON
OFF
NO
Mode
NC
Mode
ON
OFF
OFF
ON
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors, de-energizes
transistor in fault condition)
No Fault
No Fault
1
OFF
5
OFF
5
ON
Output 2
Operation
Input Input
Output 1InputOutput 1Input
7
NO
8
OR NC 7
8
7
NO
8
OR NC 7
8
NC 1
2
1
NO
2
Output 1
1
NO
2
Output 1
NC 1
2
NC 3
4
3
NO
4
Set SW4
equal to
SW2
Set SW4
opposite to
SW2
6
6
ON
De-energized in
fault condition if
line fault detection
enabled (SW1 ON)
OFF
Not specified fault condition
3
4
Position in fault
condition
ON
Output 1,
De-energized in
fault condition
OFF
Output 1, not specified fault condition
1
2
Position in fault
condition
Fault condition
3
4
3
4
2
ON
2
OFF
12345678
ON
Dip switch factory settings. All Switches are OFF
For SIL Application
For SIL Application
For SIL Application
For SIL Application
For SIL Application
For SIL Application
For SIL Application
For SIL Application

8 D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector Output G.M. International ISM0214-2
ON
D6031S
A configuration DIP switch is located on component side of pcb. This switch allows the configuration of input/output relationship, fault detection functions and operating mode.
WARNING: Dip-switch 7-8 must be set to “OFF” position.
Configuration
Dip switch configuration
1234
7-8 must be set to "OFF" position
3-4-6 Not used
5678
ON
CH
Setting
Line fault
detection
IN / OUT
Operation
NO-NC or
NC-NO
NO-NO or
NC-NC
Disabled
(switch / proximity sensor)
Enabled
(proximity sensor or switch
with end of line resistors, de-energizes
transistor in fault condition)
1
OFF
5
OFF
1
ON
5
ON
Input Input
OutputInputOutputInput
7
NO
8
OR NC 7
8
7
NO
8
OR NC 7
8
NC 1
2
1
NO
2
Output
1
NO
2
Output
NC 1
2
Position in fault condition
1
2
2
ON
2
OFF
12345678
ON
Dip switch factory settings. All Switches are OFF
For SIL Application
For SIL Application

9
D6031 - SIL 3 Switch/Proximity Detector Repeater Open Collector OutputG.M. International ISM0214-2
Line fault detection SW1
Disabled
(switch/proximity sensor) OFF
Enabled, for SIL application
(proximity sensor or switch with end of line resistors,
detects field open circuit and short circuit,
de-energizes relay in fault condition)
ON
SW5
OFF
ON
IN/OUT Operation SW2
NO-NC or NC-NO ON
NO-NO or NC-NC
(for SIL application) OFF
D6031S Configuration Summary Table
WARNING: Dip-switch 7-8 must be set to “OFF” position.
Channel 2
Line fault detection SW1 SW5 SW3
Disabled
(switch/proximity sensor) OFF OFF OFF
Enabled, for SIL application
(proximity sensor or switch with end of line resistors,
detects field open circuit and short circuit,
de-energizes transistor in fault condition)
ON ON ON
1
IN/OUT Operation SW2
NO-NC or NC-NO ON
NO-NO or NC-NC
(for SIL application) OFF
Channel 1 2
SW4
ON
OFF
Output 2 Operation SW6 SW7 SW8 Mode SW4
Duplicator
De-energized in
fault condition
(for SIL application)
if line fault
detection enabled
(SW1 ON)
ON
OFF ON
Parallel
(for SIL
applica-
tion)
Set equal
to SW2
Not specified
Fault condition OFF Reverse
Set opposite
to SW2
OFF
(for SIL application) ON OFF
NO ON
NC
(for SIL
applica-
tion)
OFF
Fault Output
D6031D (used as double channel) Configuration Summary Table
WARNING: dip-switch 6-7-8 must be set to “OFF” position.
D6031D (used as duplicator or fault output) Configuration Summary Table
WARNING: Terminals 9-10 must be shorted to set module as Duplicator or Fault Out. Dip-switch 3 must be set to “OFF” position.
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
OFF OFF OFF OFF OFF OFF OFF OFF
DIP Switch factory settings (valid for D6031S and D6031D)
Configuration
Line fault detection SW1 SW5
Disabled
(switch/proximity sensor) OFF OFF
Enabled, for SIL application
(proximity sensor or switch with end of line resistors,
detects field open circuit and short circuit,
de-energizes relay in fault condition)
Output 1,
(for SIL application)
De-energized in Fault condition
ON
Output 1,
Not specified Fault condition OFF
ON
IN/OUT Operation Output 1 SW2
NO-NC or NC-NO ON
NO-NO or NC-NC
(for SIL application) OFF