GONANO IG-1500D User manual

Operating Instructions
Digital Dispenser
IG - 1500D

Operating Instructions IG-1500D
2
Content
1 General information 3
1.1 The IG-1500D 3
1.2 Intended Use 3
2 Scope of delivery 4
3 Safety instructions 6
3.1 General safety information 6
3.2 Dangers for the operator 6
3.3 Electrical safety instructions 6
3.4 Safety Instructions for Auxiliary- and Operating Materials 6
4 About your dispensing unit 7
5 Commissioning 8
5.1 Connecting the device 8
5.2 Connection diagram 9
6 Operation 10
7 Differnt Variants 10
8 Useful Information 11
9 Maintenance and Cleaning 13
10 Disposal 13
11 Technical data 14
12 Declaration of Conformity 15

Operating Instructions IG-1500D
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1 General information
Dear customer,
Thank you for choosing our model IG-1500D dispensing controller.To
ensure proper operation, please carefully read the following pages for
correct operating and maintenance instructions. Keep these instructions
handy for future reference. If you require further information or if you have
any questions please contact us directly.
1.1 The IG-1500D
The IG-1500D dispensing controller series consists of two models which
have an output pressure of 0-1 and 0-7 bar respectivly, with no other
differences. For this reason, only the model IG-1500D is referred to below.
The IG-1500D is used for the precise dispensing of various liquids and
pastes. The operation is achieved by using compressed air along with
utilizing dispensing systems, such as small barrels containing 3 to 75 cc
of material. With the units compressed air regulator, the dispensing
pressure can be applied to the material and can be adjusted exactly to
dispense the correct amount of material.
In conjunction with the built in precise timer, distinct and precise amounts
of material can be dispensed.
1.2 Intended Use
The device is designed and constructed for commercial use. It is only to
be used for dispensing liquid and paste materials such as adhesives,
lubricants, various pastes, grease, oil, silicone and other similar materials.
Any other use is considered improper. If this device is used for other
purposes, personal injury or damage to property may result. The
manufacturer assumes no responsibility for consequences resulting from
improper use of the unit.
Non-intended use, which would also void the warranty, includes:
• Changes to the device not expressly recommended in the operating
instructions • Modifications to the unit and its components • Use of
incompatible or damaged spare parts • Use of non-approved accessories
or auxiliary equipment • Exceeding the approved and recommended
pressures

Operating Instructions IG-1500D
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2 Scope of delivery

Operating Instructions IG-1500D
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Accessories 0-1 Bar
Quantity Designation Size
5 Syringe barrel clear, angled bootom 30cc
5 Piston PE white, angled bottom 30/55cc
Tapered tip set consisting of:
2 Tapered tip/gray 16 gauge
2 Tapered tip/green 18 gauge
2 Tapered tip/pink 20 gauge
2 Tapered tip/blue 22 gauge
2 Tapered tip/red 25 gauge
2 Tapered tip/clear 27 gauge
2 Barrel tip cap/clear needle-sided
Dispensing tip set 1/2" standard consisting of:
2 Dispensing tip/red 25 gauge
2 Dispensing tip/clear 27 gauge
2 Dispensing tip/lavender 30 gauge
2 Dispensing tip/yellow 32 gauge
2 Dispensing tip/light green 34 gauge
Accessories 0-7 Bar
Quantity Designation Size
5 Syringe barrel clear, angled bottom 30cc
5 Piston PE white, angled bottom 30/55cc
Tapered tip set consisting of:
2 Tapered tip/light green 10 gauge
2 Tapered tip/light orange 11 gauge
2 Tapered tip/light blue 13 gauge
2 Tapered tip/olive 14 gauge
2 Tapered tip/gray 16 gauge
2 Tapered tip /green 18 gauge
2 Barrel tip cap/clear needle-sided
Dispensing tip set 1/2" standard consisting of:
2 Dispensing tip/green 18 gauge
2 Dispensing tip/pink 20 gauge
2 Dispensing tip/violett 21 gauge
2 Dispensing tip/orange 23 gauge
2 Dispensing tip/red 25 gauge

Operating Instructions IG-1500D
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3 Safety instructions
3.1 General safety information
If this device is used for purposes other than those described in this
operating manual, personal injury or damage to property may result.
Only use the device in accordance with the enclosed instructions.
3.2 Dangers for the operator
• Read the operating instructions carefully before use.
• Always wear suitable protective clothing and eye wear.
• Smoking or open flames are strictly prohibited when dispensing any
type of flammable liquid or paste.
• This device is intended for indoor use only.
3.3 Electrical safety instructions
• Before opening the dispensing unit, disconnect it from the power
supply by disconnecting the input power cord.
• Failure to disconnect input power may risk electrical shock.
• The unit may only be opened by a trained and authorized electrical
personnel.
• Operate the device exclusively within the maximum permitted rated
power / settings.
3.4 Safety Instructions for Auxiliary- and Operating Materials
For details on proper handling and safety precautions, for materials to be
dispensed ALWAYS check the Material Safety Data Sheet (MSDS).

Operating Instructions IG-1500D
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4 About your dispensing unit

Operating Instructions IG-1500D
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5 Commissioning
5.1 Connecting the device
• Unpack the dispensing controller and set it up on a worktable where it
will be used. Preferably in a dry location.
• Using the airline hose supplied with the unit, connect the compressed
air inlet on the back of the dispensing unit to your compressed air
supply. Make sure to supply the device with clean dry air only.
• Connect the power cable to the power connection [11] on the back of
the unit.The unit can be operated either by finger switch, foot switch or
a control cable, if the dispensing controller is to be integrated with a
dispensing robot. All these cables are inserted into the socket for the
foot switch [10] on the back of the unit.
• Switch on the controller.
• Seal a barrel filled with dispensing material using the barrel adapter by
placing the adapter across the barrel and then locking it with a 90°
turn.
• Select a suitable luer lock dispensing needle and attach it onto the
barrel.
• Connect the hose of the barrel adapter to the compressed air outlet [6]
of the IG-1500D and set the pressure with the pressure regulator [2].
Select a low dispensing pressure at the beginning and then increase it
step by step.
• Test your setup by putting your time switches [5] to 0000 to go to
manual mode. If everything is connected correctly, the set dispensing
pressure now pushes material out of the front of the dipensing needle
until you let go of the foot- or finger switch.

Operating Instructions IG-1500D
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5.2 Connection diagram
If you have connected all your air lines and wiring correctly your system
setup will look something like this:

Operating Instructions IG-1500D
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6 Operation
The different operating modes
The IG-1500D has two different operating modes:
MANUAL Mode
In the manual mode you control the dispensing unit with the foot switch
or finger switch. The unit dispenses the material as long as you hold down
the switch or the button. To select manual mode, set 0000 on the time
swich.
TIMER Mode
In the time control mode, the device dispenses the material for the
duration of a preset time. This mode is useful if you want to dispense the
same amount of material several times in the operation.
Variant 0-7bar:
• For medium to high viscosity materials
• For bigger dispensing amounts
• Materials: silicones, thermal paste, PU, etc.
Variant 0-1 bar:
• For low viscosity materials
• For smaller dispensing amounts
• Materials: cyanoacrylate, anaerobic glue, oils, uv-glue, SMD-glue
7 Differnt Variants

Operating Instructions IG-1500D
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8 Useful Information
When using barrels without piston, always make sure to keep the barrel
pointed tip down and the dispenser in an elevated position. Otherwise
material might reach the dispenser and cause damage.
Moving of the decimal point:
If longer dispensing times are required you can move the decimal point.
After opening the device, you can find a push button an the main PCB. By
pressing it you can move the decimal point back and forth.
In this case the warranty will not be voided if we are informed beforehand.

Operating Instructions IG-1500D
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• Keep the barrel at an angle of about
60° to the surface. (Fig. 1)
• When finished, lift the barrel vertically
up from your workpiece. (Fig. 2)
• To increase the amount of dispensed
material you can either increase the
pressure, or use a dispensing tip with
a larger diameter. If you wish to
decrease the dispensed amount, go
the opposite direction.
• You can increase the pressure by
turning the pressure regulator [2]
clockwise, and counter-clockwise to
decrease the pressure.
• To reach the desired pressure always
move up from a lower pressure.
• To avoid material dripping from
leftover pressure you can increase
the vaccum retention by opening up
the vacuum regulator. [4]
Attention: Excessive vaccum might
cause bubbles to form in the
material. In addition, this can cause
the material to be sucked out of the
cartridge, into the dispensing unit.
(Fig. 1)
(Fig. 2)

Operating Instructions IG-1500D
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At the end of its service life, dispose of the controller in accordance with
the applicable local regulations.
Electrical parts cannot be disposed of with household waste.
According to Directive 2012/19/EU on Waste Electrical and Electronic
Equipment (WEEE), electrical equipment must be returned to the collection
points set up for this purpose in order to be reused.
The dispensing controller is maintenance-free. Any needed repairs must
be performed by the manufacturer.
To clean the unit and the housing, use only dry or damp cloths and never
use cleaning fluids such as petrol, thinners or any other flammable or
corrosive liquid.
9 Maintenance and Cleaning
10 Disposal

Operating Instructions IG-1500D
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11 Technical data
Outer dimensions (D x W x H) 250 x 200 x 70 mm incl. Pressure
regulator
Weight ca.1,9 kg
Power supply 230 V AC 50/60 Hz
Internal voltage 24 V DC
Dispensing duration 0,01 bis 9999 seconds
Compressed air input 0 - 7 bar
Compressed air Output 0 - 7 bar / 0 - 1 bar
Digital display 7 segment display 4-digit
Operation mode manual / timer
Vacuum retention yes
Available models 0 - 1 bar, 0 - 7bar

Operating Instructions IG-1500D
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12 Declaration of Conformity
Product: Dispensing Controller
Modell: IG-1500D
IG-1500D-0-1-BAR
Parameter: 110-230V AC, 50/60Hz, 15W
_________________________________________________________________________________
We confirm that the design and construction of the above-mentioned products comply with the
provisions of the European Community directives listed below and the requirements for obtaining a CE
mark.
EC Directive Electromagnetic Compatibility: 2014/30/EN
EN 61000-6-3: 2016
EN 61000-6-1: 2019
EN 61000-3-2: 2019
EN 61000-3-3: 2013+A2: 2021
EC Low Voltage Directive: 2014/35/EU
EN 61010-1: 2010/A1: 2019/AC: 2019-04
This declaration is made responsible for the following importer:
Company: GONANO Dosiertechnik GmbH
Address: Franzensdorfer Strasse 40
2285 Breitstetten
AUSTRIA
Phone: [phone]
E-Mail: offi[e-mail]
Breitstetten, 14.02.2022 Doris Holda, Managing Director