Graco 24J415 Parts list manual

Instructions - Parts
Communications
Gateway Module
Installation Kit
For use with HFR™systems to provide fieldbus communications abilities. For professional
use only.
Kit 24J415
Important Safety Instructions
Read all warnings and instructions in your
system manual. Save all instructions.
ti11985a
CGM with DeviceNet connector shown
3A1704N
EN

Kits
2 3A1704N
Contents
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Gateway Screens . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install Upgrade Tokens . . . . . . . . . . . . . . . . . . . . 8
Available Internal Data . . . . . . . . . . . . . . . . . . . . . . 9
CGM Outputs to PLC Inputs for Monitoring
Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 11
PLC Outputs to CGM Inputs for PLC Control
Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 22
Controlling Device . . . . . . . . . . . . . . . . . . . . . . . 30
Timing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 31
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Model 24J415 . . . . . . . . . . . . . . . . . . . . . . . . . . 33
California Proposition 65 . . . . . . . . . . . . . . . . . . . 34
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 36
Kits
The following kit is the Communications
Gateway Module (CGM) hardware/software and is
required for all installations. The kit is used in conjunc-
tion with the correct fieldbus device.
The following kits work with kit 24J415 and includes all
remaining parts necessary to install a CGM. See man-
ual 312864 for repair parts for each assembly.
Related Manuals
Overview
The Communications Gateway Module (CGM) provides
a control link between the HFR system and a selected
fieldbus. This provides the means for remote monitoring
and control by external automation systems.
The data available by the CGM to the fieldbus depends
on which GCA based system is connected. Unique data
maps are defined for each GCA system and are avail-
able on the token provided in the kit.
See Available Internal Data on page 9 for a list of inter-
nal data from the HFR system that can be viewed or
modified by your fieldbus master.
NOTE: The following system network configuration files
are available at www.graco.com.
• EDS file: DeviceNet or Ethernet/IP fieldbus net-
works
• GSD file: PROFIBUS fieldbus networks
• GSDML: PROFINET fieldbus networksCGM Part No. Description
24J415 CGM Installation Kit (Required)
CGM Part No. Fieldbus
CGMDN0 DeviceNet
CGMEP0 EtherNet/IP
CGMPB0 PROFIBUS
CGMPN0 PROFINET
Manual Description
3A1974 CAN Adapter Kit, Instructions
312864 Communications Gateway Module,
Instructions - Parts
313997 HFR Operation
313998 HFR Repair - Parts
406987 GCA CAN Cables, Reference

Installation
3A1704N 3
Installation
1. Install the CGM in the desired location.
a. Remove access cover (D). Loosen two screws
(C) and remove CGM (A) from base (B).
b. Mount base (B) in desired location with four
screws supplied in this kit. See the following
mounting dimensions.
c. Mount CGM (A) on base (B) with two
screws (C).
2. Install access cover (D).
3. Attach the ferrite suppressor to the CGM on each
end of the CAN cable.
NOTE: CAN ports are located on the base of cube
shaped GCA modules or port 6 on the High Power Tem-
perature Control Module.
NOTE: If there are no free CAN ports, plug
splitter (121807) into the CAN distribution block located
in the Power Distribution Box (PDB). Connect the CAN
cable into the splitter. For more detail, refer to the CAN
Adapter Kit manual.
FIG. 1
D
A
C
B
3.25 in.
(82.6 mm)
2.75 in.
(69.9 mm)
#10-32 UNF
(M5 x 0.8)
NOTICE
To avoid severe damage to GCA modules, ensure
the CAN cable is connected to the appropriate CAN
connection.
NOTICE
To avoid severe machine damage, do not connect
any CAN device to connectors 2A, 2B, or 2C on the
Motor Control Module. Connectors 2A, 2B, and 2C
are not CAN connectors.
FIG. 2: Cable Connections
CAN
Connector 1 ti11972a
CAN
Connector 2

Installation
4 3A1704N
4. If used, connect the ethernet, DeviceNet, or PROFI-
BUS cable to the CGM as applicable. Connect the
other end of the cable to the FieldBus device.
5. Connect cable (LC0032) to the MCM, port 2B, and a
customer provided signal device. The signal device
must have isolated, dry contacts.
6. Perform the Install or Update Data Map procedure
in CGM manual 312864.
7. See Available Internal Data on page 9 for details
on FieldBus pinout setup.
8. Perform Setup on page 5 to configure the fieldbus.
FIG. 3: Cable Connections ti11
985a

Setup
3A1704N 5
Setup
Gateway Screens
The Gateway screens are used to configure the field-
bus. These screens are shown only if a CGM is correctly
installed in your system. See Installation on page 3.
1. With the system on and enabled, press to
access the Setup screens.
2. Press the left arrow key once to navigate to the
main Gateway screen. See FIG. 4.
PROFIBUS Fieldbus Screens
These screens are shown only if you have a PROFIBUS
Fieldbus CGM installed. See Kits on page 2.
Screen 1
This screen enables the user to set the device address,
install date, location tag, function tag, and description.
Screen 2
This screen displays the hardware revision, system
serial number, and data map identification information.
Fieldbus Screens Page
PROFIBUS 5
PROFINET 6
DeviceNet 7
EtherNet/IP 7
FIG. 4: Example Fieldbus Screen
FIG. 5: PROFIBUS Fieldbus Screen 1
FIG. 6: PROFIBUS Fieldbus Screen 2

Setup
6 3A1704N
PROFINET Fieldbus Screens
These screens are shown only if you have a PROFINET
Fieldbus CGM installed. See Kits on page 2.
Screen 1
This screen enables the user to set the IP address,
DHCP settings, subnet mask, gateway, and DNS infor-
mation.
Screen 2
This screen enables the user to set the station name,
install date, location tag, function tag, and description.
Screen 3
This screen displays the hardware revision, system
serial number, and data map identification information.
FIG. 7: PROFINET Fieldbus Screen 1
FIG. 8: PROFINET Fieldbus Screen 2
FIG. 9: PROFINET Fieldbus Screen 3

Setup
3A1704N 7
EtherNet/IP Fieldbus Screens
These screens are shown only if you have a EtherNet/IP
Fieldbus CGM installed. See Kits on page 2.
Screen 1
This screen enables the user to set the IP address,
DHCP settings, subnet mask, gateway, and DNS infor-
mation.
Screen 2
This screen displays the hardware revision, system
serial number, and data map identification information.
DeviceNet Fieldbus Screen
This screen is shown only if you have a DeviceNet
Fieldbus CGM installed. See Kits on page 2.
This screen enables the user to set the device address
and baud rate, and to view the hardware revision, sys-
tem serial number, data map identification information.
FIG. 10: EtherNet/IP Fieldbus Screen 1
FIG. 11: EtherNet/IP Fieldbus Screen 2
FIG. 12: DeviceNet Fieldbus Screen

Maintenance
8 3A1704N
Maintenance
Install Upgrade Tokens
NOTE: The Motor Control Module, Fluid Control Mod-
ule, and Temperature Control Module connection to the
system is temporarily disabled during the installation of
upgrade tokens.
To install software upgrades:
1. Use correct software token stated in the table. See
Graco Control Architecture™Module Programming
manual for instructions.
NOTE: Upgrade all modules in the system to the
software version on the token, even if you are
replacing only one or two modules. Different soft-
ware versions may not be compatible.
All data in the module (System Settings, USB Logs,
Recipes, Maintenance Counters) may be reset to
factory default settings. Download all settings and
user preferences to a USB before the upgrade, for
ease of restoring them following the upgrade.
See manuals for locations of specific GCA compo-
nents.
The software version history for each system can be
viewed in the technical support section at
www.graco.com.
Token Application
16H821 HFR:
- Communication Gateway Module
FIG. 13: Remove Access Cover
r_257396_3b9905_04b ti12334a1
ti12358a1 ti12354a1

Available Internal Data
3A1704N 9
Available Internal Data
The following internal data with this system can be viewed and modified by your fieldbus master.
NOTE: Refer to appropriate system manual for machine operation instructions.
CGM Output from PLC Input (Byte)
Byte No. Most Significant Byte Least Significant Byte Description
FEDCBA9876543210
0 0,1 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Status
1 2,3 3 SHOT PART OF SHOT/SEQ 2 OPERATING MODE Shot Mode
2 4,5 5 CONDITIONING 4 SEQUENCE PART OF SHOT/SEQ Cond. Seq.
3 6,7 7 RED TANK FILL 6 BLUE TANK FILL R Tank B Tank
4 8,9 8,9,10,11 ERRORS TO ACKNOWLEDGE (ARRAY OF 2 WORDS) Errors to
Acknowledge
5 10,11
6 12,13 13.7 13.6 13.5 13.4 13.3 13.2 13.1 13.0 12.7 12.6 12.5 12.4 12.3 12.2 12.1 12.0 Units
7 14,15 14,15,16,17 FLOW RATE SET POINT (ARRAY OF 2 WORDS) Flow Rate Set
Point
8 16,17
9 18,19
18,19,20,21 DISPENSE AMOUNT SET POINT (ARRAY OF 2 WORDS)
Dispense
Amount Set
Point
10 20,21
11 22,23 22,23 MATERIAL RATIO SET POINT (1 WORD) Ratio St PT
12 24,25 24,25,26,27 RED PUMP PRESSURE ACTUAL (ARRAY OF 2 WORDS) Red Pump
Pressure Actual
13 26,27
14 28,29 28,29,30,31 BLUE PUMP PRESSURE ACTUAL (ARRAY OF 2 WORDS) Blue Pump
Pressure Actual
15 30,31
16 32,33 32,33,34,35 PUMP FLOW RATE ACTUAL (ARRAY OF 2 WORDS) Flow Rate
Actual
17 34,35
18 36,37 36,37 MATERIAL RATIO ACTUAL (1 WORD) Ratio Actual
19 38,39 38,39,40,41 DISPENSE AMOUNT ACTUAL (ARRAY OF 2 WORDS) Dispense
Amount Actual
20 40,41
21 42,43 42,43,44,45 DISPENSE DURATION ACTUAL (ARRAY OF 2 WORDS) Dispense
Duration Actual
22 44,45
23 46,47 46,47 BLUE INLINE TEMPERATURE ACTUAL (1 WORD) B Inline Act.
24 48,49 48,49 BLUE HOSE TEMPERATURE ACTUAL (1 WORD) B Hose Act.
25 50,51 50,51 RED INLINE TEMPERATURE ACTUAL (1 WORD) R Inline Act.
26 52,53 52,53 RED HOSE TEMPERATURE ACTUAL (1 WORD) R Hose Act.
27 54,55 54,55 BLUE TANK TEMPERATURE ACTUAL (1 WORD) B Tank Act.
28 56,57 56,57 RED TANK TEMPERATURE ACTUAL (1 WORD) R Tank Act.
29 58,59 58,59 BLUE CHILLER TEMPERATURE ACTUAL (1 WORD) B Chill Act.
30 60,61 60,61 RED CHILLER TEMPERATURE ACTUAL (1 WORD) R Chill Act.
31 62,63 62,63 BLUE INLINE TEMPERATURE SETPOINT (1 WORD) B Inline St Pt.
32 64,65 64,65 BLUE HOSE TEMPERATURE SETPOINT (1 WORD) B Hose St Pt.
33 66,67 66,67, RED INLINE TEMPERATURE SET POINT (1 WORD) R Inline St Pt.
34 68,69 68,69 RED HOSE TEMPERATURE SETPOINT (1 WORD) R Hose St Pt.
35 70,71 70,71 BLUE TANK TEMPERATURE SETPOINT (1 WORD) B Tank St Pt.
36 72,73 72,73 RED TANK TEMPERATURE SETPOINT (1 WORD) R Tank St Pt.
37 74,75 74,75 BLUE CHILLER TEMPERATURE SETPOINT (1 WORD) B Chill St Pt.
38 76,77 76,77 RED CHILLER TEMPERATURE SETPOINT (1 WORD) R Chill St Pt.

Available Internal Data
10 3A1704N
39 78,79 79 SCROLLING ERROR LOW WORD
LOWBYTE 78 TANK LEVEL STATUS (1 BYTE) S Error Level
40 80,81 81SCROLLING ERROR HIGH WORD
LOWBYTE
80 SCROLLING ERROR LOW WORD
HIGH BYTE S Error
41 82,83 83.7 83.6 83.5 83.4 83.3 83.2 83.1 83.0 82 SCROLLING ERROR HIGH WORD
HIGH BYTE Status S Error
PLC Output to CG Input (Byte)
Byte No. Most Significant Byte Least Significant Byte Description
FEDCBA9876543210
0 0,1 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 Status
1 2,3 3 SHOT PART OF SHOT/SEQ 2 OPERATING MODE Shot Mode
2 4,5 5 CONDITIONING 4 SEQUENCE PART OF SHOT/SEQ Cond. Seq.
3 6,7 7 RED TANK FILL 6 BLUE TANK FILL R Tank B Tank
4 8,9 8,9,10,11 ERRORS TO ACKNOWLEDGE (ARRAY OF 2 WORDS) (ECHO BACK) Errors to
Acknowledge
5 10,11
6 12,13 12,13,14,15 CHANGE FLOW RATE OR PRESSURE SET POINT (ARRAY OF 2
WORDS)
Flow Rate Set
Point
7 14,15
8 16,17
16,17,18,19 CHANGE DISPENSE AMOUNT SET POINT (ARRAY OF 2 WORDS)
Dispense
Amount Set
Point
9 18,19
10 20,21 20,21 NOT USED (1 WORD) N/A
11 22,23 22,23 CHANGE TEMPERATURE SET POINT IN 0.1 UNITS Temp St Pt
12 24,25 24,25 SELECT TEMPERATURE ZONE TO CHANGE Temp zone
13 26 26 TOGGLE SYSTEM POWER CHANGE
(1 BYTE) Power
CGM Output from PLC Input (Byte)
Byte No. Most Significant Byte Least Significant Byte Description
FEDCBA9876543210

Available Internal Data
3A1704N 11
CGM Outputs to PLC Inputs for Monitoring Descriptions
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description
0
0
Bit
Square Wave Heart Beat: CGM initiates a square wave that toggles every 3 sec. The PLC
must follow the heartbeat. If the heart beat is lost from the PLC or CGM then the system will
shutdown if the CGM/PLC is controlling the HFR. If the PLC does not detect the heartbeat
then the PLC should cycle the PLC output bit HI/LO in attempt to establish the heartbeat
from the CGM.
0 Heartbeat pulse off
1 Heartbeat pulse on
1
Dispense Status: Monitor Only: On Circulation systems, this indicates that a dispense is
pending or in progress (or when pre-dispense timer is active and during a dispense).On an
L-head system Dispense Valve is considered open until the end of the clean out cycle. On
other types of systems the bit will indicate a dispense is active.
0 Dispense not active
1 Dispense active
2
Dispense Valve Position: Used for diagnostics only. Not to be used to control a dispensed
shot.
0 Dispense valve closed
1 Dispense valve open
3
Not used.
0 N/A
1 N/A
4
Pump Parked: Parking the pump involves moving the Red pump to the position which the
pump shaft is least exposed to the atmosphere. System must be in Standby mode.
Chemical will dispense out of the dispense valve if it is not a circulating system.
0 Not parked
1 Parked
5
DV Lockout/Circulation Control: Used to lock out the dispense valve or configure circulation
mode (if circulation valves are installed) when in standby, operator, shot or sequence
modes only. If the PLC is controlling the dispense valve directly (P2/ Fusion DV option),
operator mode only is available.
0 Unlocked
1 Locked out
6
Mix Head Cleanout: Used for L-Head systems cleanout /diagnostics only.
0 Cleanout is open
1 Cleanout is closed
7
System Startup Bit: Bit will initiate a controlled startup of the system. The temperature
conditioning zones will be initiated when the bit is high. Low pressure recirculation is also
enabled when the bit is set (Standby and night modes). Turning off this bit will turn OFF the
temperature conditioning zones and circulation. For stall to pressure systems with a manual
dispense valve, setting this bit will configure the pumps to stall to the pressure set point. For
stall to pressure systems with a manual dispense valve, setting this bit will configure the
pumps to stall to the pressure set point.
0 System startup is on
1 system startup is off

Available Internal Data
12 3A1704N
1
0
Bit
Not used.
0 N/A
1 N/A
1
Not used.
0 N/A
1 N/A
2
Base Purge: Only valid for HFR’s with MCM Software, U82329. The system must be in
Standby Mode to get into Base Purge Mode.
0 N/A
1 N/A
3
Recirc Status: Valid for full circulation systems only. Indicates status of the pumping system
when in circulation. If system is in low pressure recirc the pumps will shift to High pressure
circ and then start the pre-dispense time. When the pre-dispense time expires, user can
request dispenses. After expiration of post-dispense time, the system will return to low
pressure modes. Pre and post dispense times are settable on the ADM system-2 sub
screens.
0 Low pressure recirc on
1 High pressure recirc on
4
Purge Alarm: Indicates the status up the purging routine. Monitor only.
0 Purge shot not active
1 Purge shot active
5
PLC Disables Dispensing: PLC enables / disables dispensing from the GCA controller,
footswitch or remote start via the MCM.
0 Dispensing enabled
1 Dispensing disabled
6
PLC Control: Monitor whether the PLC (CGM) has control of the system or the ADM has
control of the system. If in PLC control, the ADM control keys will be disabled, user will not
be able to enter the setup screens, but system information will still be visible on the ADM.
When commanded to PLC control, the user should navigate away from the main home
screen, then back for the screen to update.
0 ADM has control/CGM only monitors
1 CGM has control
7
Not used.
0 N/A
1 N/A
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
3A1704N 13
2 Integer
System Mode Select (Operating Mode): Monitor the various modes of the dispensing
system. CGM feedbacks the status of the system to the PLC. Night mode is only available
on standard HFRs with full circulation, or Semi-automatic circulation valves installed. If
using a manually controlled dispense valve (P2/ Fusion DV Option), shot and sequence
modes are not available.
1 DISABLED mode
2 STANDBY mode
3 SHOT mode
4 SEQUENCE mode
5 OPERATOR mode
6 N/A
7 NIGHT mode
3 Integer
Selected Shot/Sequence Position Number: In Shot Mode, monitors the Active Shot number.
In Sequence Mode, monitors the Active Sequence position number.
1-100 Shot mode
1-20 Sequence mode
4 Integer Selected sequence: In Sequence mode, set the active sequence.
1-5 Active sequence
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
14 3A1704N
5
0
Bit
Monitor Red Tank Heater
0 Red tank heater disabled
1 Red tank heater enabled
1
Monitor Blue Tank Heater
0 Blue tank heater disabled
1 Blue tank heater enabled
2
Monitor Red Inline Heater
0 Red inline heater disabled
1 Red inline heater enabled
3
Monitor Blue Inline Heater
0 Blue inline heater disabled
1 Blue inline heater enabled
4
Monitor Red Hose Heater
0 Red hose heater disabled
1 Red hose heater enabled
5
Monitor Blue Hose Heater
0 Blue hose heater disabled
1 Blue hose heater enabled
6
Monitor Red Chiller
0 Red chiller disabled
1 Red chiller enabled
7
Monitor Blue Chiller
0 Blue chiller disabled
1 Blue chiller enabled
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
3A1704N 15
6
0
Bit
Blue Tank Fill: Monitors if the Blue Tank is Filling
0 Blue tank is not filling
1 Blue tank is filling
1
Not Used
0 N/A
1 N/A
2
Not Used
0 N/A
1 N/A
3
Not Used
0 N/A
1 N/A
4
Not Used
0 N/A
1 N/A
5
Not Used
0 N/A
1 N/A
6
Not Used
0 N/A
1 N/A
7
Not Used
0 N/A
1 N/A
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
16 3A1704N
7
0
Bit
Red Tank Fill: Monitors if the Red Tank is Filling
0 Red tank is not filling
1 Red tank is filling
1
Not Used
0 N/A
1 N/A
2
Not Used
0 N/A
1 N/A
3
Not Used
0 N/A
1 N/A
4
Not Used
0 N/A
1 N/A
5
Not Used
0 N/A
1 N/A
6
Not Used
0 N/A
1 N/A
7
Not Used
0 N/A
1 N/A
8, 9,
10, 11 ASCII
Errors requiring acknowledgment are presented on first in first out basis. The latest error is
currently in the error register in the CGM. The PLC must send back the exact ASCII value
for the error to be acknowledged in the CGM. If an incorrect ASCII error code is sent back to
the CGM then the error will not clear and the CGM register will be overwritten with the
incorrect error. If multiple error codes exist, then the PLC must acknowledge them in the
order the errors are sent to the PLC from the CGM.
ASCII value for each Byte: Example Error A9C1 = Motor Over-current:
Byte 8 = A
Byte 9 = 9
Byte 10 = C
Byte 11 = 1
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
3A1704N 17
12
0
Bit
Units and operating Information: Volume Units
10 (bits)
00 = Gallons
01 = cc's
10 = Liter
1
2 Units and operating Information: Weight Units
32 (bits)
00 = Grams
01 = Kilograms
10 = Pounds
3
4 Units and operating Information: Pressure Units
54 (bits)
00 = Bar
01 = psi
10 = Mpa
5
6
Units and operating Information: Temperature Units
0 Fahrenheit
1 Celsius
7
Units and operating Information: Flow Unit
0 Volume
1 Weight
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
18 3A1704N
13
0
Units and Operating Information: Rate Unit
0 Minute
1 Second
1
Units and Operating Information: Control Mode
0 Pressure
1 Flow
2 Units and Operating Information: Dispense Mode
32 (bits)
00 = Time
01 = Volume
10 = Weight
3
4
Not Used
0 N/A
1 N/A
5
Not Used
0 N/A
1 N/A
6
Not Used
0 N/A
1 N/A
7
Not Used
0 N/A
1 N/A
14,
15,
16,
17
Double
Integer
Flow Rate Set point: Integer value of the Flow rate set point in the dispensing system
The value from the CGM is an integer and must be multiplied by 0.0001 for the requested
flow rate to be in system units.
Example: Double word 14 = 291234 = 29.1234cc/sec (unit chosen is cc/sec)
18,
19,
20,
21,
Double
Integer
Dispense Amount (Shot Size) Set point: Integer value of the Dispense amount set point in
the dispensing system.
The value from the CGM is an integer and must be multiplied by 0.001 for the requested
dispense amount to be in system units.
Example: Double word 18 = 5002499 = 5002.499cc (unit chosen is cc)
22,
23 Integer
Ratio Set point: Integer value of the Red / Blue Material Ratio set point in the dispensing
system. Note this value is dependent on the pump sizes and does not vary.
The value from the CGM is an integer and must be multiplied by 0.01 for the requested ratio
to be in system units. xx.xx: 1 where xx.xx is Red and 1 is Blue
Example: Word 22 = 2400 = 24.00:1 (red pump = 120, blue pump = 5)
24,
25,
26,
27
Double
Integer
Red Pump Pressure Actual: Integer value of the actual Red pump pressure.
The value from the CGM is an integer and must be multiplied by 0.0001 for the actual pres-
sure to be in system units.
Example: Double word 12345678 = 1234.5678psi (unit chosen is psi)
28,
29,
30,
31
Double
Integer
Blue Pump Pressure Actual: Integer value of the actual Blue pump pressure.
The value from the CGM is an integer and must be multiplied by 0.0001 for the actual pres-
sure to be in system units.
Example: Double word 7561234 = 756.1234psi (unit chosen is psi)
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
3A1704N 19
32,
33,
34,
35
Double
Integer
Flow Rate Actual: Integer value of the actual Flow Rate.
The value from the CGM is an integer and must be multiplied by 0.0001 for the actual flow
rate to be in system units.
Example: Double word 259876 = 25.9876cc/sec (unit chosen is cc/sec)
36,
37 Integer
Ratio Value Actual: Integer value of the actual Material Ratio. Note this only can be moni-
tored if the ratio monitoring option (flow meters) is installed.
The value from the CGM is an integer and must be multiplied by 0.01 for the actual ratio to
be in system units. xx.xx : 1 where xx.xx is Red and 1 is Blue.
Example: Word 36 = 2368 = 23.68:1
38,
39,
40,
41
Double
Integer
Dispense Amount Actual: Integer value of the actual dispense amount (shot size).
The value from the CGM is an integer and must be multiplied by 0.001 for the actual dis-
pense amount to be in system units.
Example: Double word 875240 = 875.240cc (unit chosen is cc)
42,
43,
44,
45
Double
Integer
Dispense Duration Actual: Integer value (mS) if the actual time the dispense lasts.
The value from the CGM is an integer in milliseconds (1 second = 1000 mS).
Example: Double Word 5695 = 5695mS = 5.695 sec
46,
47 Integer
Blue Inline Temperature Actual: Integer value of the actual Blue inline temperature.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 46 = 1025 = 102.5°F (unit chosen is °F)
48,
49 Integer
Blue Hose Temperature Actual: Integer value of the actual Blue hose temperature.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 48 = 1056 = 105.6°F (unit chosen is °F)
50,
51 Integer
Red Inline Temperature Actual: Integer value of the actual Red inline temperature. Depend-
ing on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 50 = 985 = 98.5°F (unit chosen is °F)
52,
53 Integer
Red Hose Temperature Actual: Integer value of the actual Red hose temperature. Depend-
ing on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 52 = 780 = 78.0°F (unit chosen is °F)
54,
55 Integer
Blue Tank Temperature Actual: Integer value of the actual Blue tank temperature. Depend-
ing on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 54 = 1157 = 115.7°F (unit chosen is °F)
56,
57 Integer
Red Tank Temperature Actual: Integer value of the actual Red tank temperature. Depend-
ing on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 56 = 322 =32.2°C (unit chosen is °C)
58,
59 Integer
Blue Chiller Temperature Actual: Integer value of the actual Blue chiller temperature.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 58 = 345 = 34.5°C (unit chosen is °C)
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description

Available Internal Data
20 3A1704N
60,
61 Integer
Red Chiller Temperature Actual: Integer value of the actual Red chiller temperature.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 60 = 238 = 23.8°C (unit chosen is °C)
62,
63 Integer
Blue Inline Temperature Set Point: Integer value of the Blue inline temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 62 = 1000 = 100.0°F (unit chosen is °F)
64,
65 Integer
Blue Hose Temperature Set Point: Integer value of the Blue hose temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 64 = 950 = 95.0°F (unit chosen is °F)
66,
67 Integer
Red Inline Temperature Set Point: Integer value of the Red inline temperature set point.
Depending on the system set up this is read in °C or °
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 66 = 900 = 90.0°F (unit chosen is °F)
68,
69 Integer
Red Hose Temperature Set Point: Integer value of the Red hose temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 68 = 1100 = 110.0°F (unit chosen is °F)
70,
71 Integer
Blue Tank Temperature Set Point: Integer value of the Blue tank temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 70 = 1050 = 105.0°F (unit chosen is °F)
72,
73 Integer
Red Tank Temperature Set Point: Integer value of the Red tank temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 72 = 300 = 30.0°C (unit chosen is °C)
74,
75 Integer
Blue Chiller Temperature Set Point: Integer value of the Blue chiller temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 74 = 320 = 32.0°C (unit chosen is °C)
76,
77 Integer
Red Chiller Temperature Set Point: Integer value of the Red chiller temperature set point.
Depending on the system set up this is read in °C or °F
The value from the CGM is an integer and must be multiplied by 0.1 for the actual tempera-
ture.
Example: Word 76 = 350 = 35.0°C (unit chosen is °C)
78
0
Bit
Tank Material Level Status: The state of the level switches on the tank.
76543210 (bits)
00000001 = Red Tank Level Low On
00000010 = Red Tank Level Middle On
00000100 = Red Tank Level High On
00010000 = Blue Tank Level Low On
00100000 = Blue Tank Level Middle On
01000000 = Blue Tank Level High On
1
2
3
4
5
6
7
Byte Bit
Data
Type
State or
Range CGM Outputs to PLC Inputs for Monitoring Description