Graco E-Flo 24P821 Operation manual

Instructions-Parts
E E
E- - -Flo® Flo® Flo®
DC DC
DCControl Control ControlModule Module ModuleKit Kit Kit3A2527H
EN
User User
UserInterface Interface Interfacefor for forE E E- - -Flo® Flo® Flo®DC DC DCPumps Pumps Pumpswith with withan an anAdvanced Advanced AdvancedMotor. Motor. Motor.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheE-FloDCmanualsbeforeusingthe
equipment.Save Save
Savethese these theseinstructions. instructions. instructions.
Seemanual332013(supplied)for
completewarningsandapprovalsfor
24L097AdvancedDisplayControl
Module(ADCM).
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................3
Models...............................................................3
ControlModule...................................................4
Installation..........................................................4
InstalltheControlModule.............................4
CableConnection........................................5
Operation...........................................................6
ModuleScreens...........................................6
ModuleKeys................................................6
ScreenNavigationandEditing......................8
InitialSetup.................................................8
RunScreens......................................................9
RunScreen1..............................................9
RunScreen2..............................................9
RunScreen3..............................................10
RunScreen4..............................................10
RunScreen5..............................................11
RunScreens6–9and10–13.........................11
SetupScreens....................................................12
SetupScreen1............................................12
SetupScreen2............................................13
SetupScreen3............................................13
SetupScreen4............................................14
SetupScreen5............................................15
SetupScreen6............................................15
SetupScreen7............................................16
SetupScreens8and9.................................16
SetupScreens10and11.............................17
SetupScreens12and13.............................17
SetupScreen14..........................................18
SetupScreen15..........................................18
SetupScreen16..........................................19
SetupScreen17..........................................20
SetupScreen18..........................................20
SetupScreen19..........................................21
SetupScreen20..........................................21
SetupScreen21..........................................22
SetupScreen22..........................................22
ErrorCodeTroubleshooting................................23
Parts..................................................................27
Accessories........................................................29
AppendixA-ModbusVariableMap.....................30
AppendixB-PumpControlfromaPLC...............41
AppendixC-SystemCon󰘰gurations....................44
AppendixD-ControlModuleProgramming...........48
23A2527H

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A2526Instructions-PartsManual,E-FloDCMotor
3A2096Instructions-PartsManual,E-FloDC4-BallPistonPumps
332013Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)
3A0539Instructions-PartsManual,4–BallLowers
334359Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps
3A4030Instructions,IntelligentPaintKitchen
Models Models
Models
Part Part
PartNo. No. No.Series Series
SeriesDescription Description
Description
24P821BDisplayonly
24P822BSinglephase
24X599BSinglephase(forusewithmotormodelsEM0014andEM0024only)
17V232BThreephase
3A2527H3

ControlModule
Control Control
ControlModule Module Module
TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup
andoperation.
Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen18,page20to
setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.
Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.
Installation Installation
Installation
Install Install
Installthe the theControl Control ControlModule Module Module
1.Shutoffandlockoutpowertothemotor.
2.Forsinglephasemodelsonly,installthejumper
connector(5)overthetoptwoterminalsofthe
motor,usingthescrew(5a).Threephasemodels
donothaveajumperconnector.
NOTE: NOTE:
NOTE:Toconnectupto8motorstogether,
seeAppendixAintheE-FloDCMotorManual
(3A2526),wherethecontrolmoduleisthe
referencedintrinsicallysafe(IS)apparatus.
NOTE: NOTE:
NOTE:SeeAppendixCforinformationabout
differentmulti-unittopologies.
3.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.
4.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.
5.Connecttheaccessorycable(C),usingthe
tie(12)asastrainreliefasshown.See
CableConnection,page5.
6.Restorepowertothemotor.
Figure1InstalltheControlModule(SinglePhase
ModelShown)
43A2527H

Installation
Cable Cable
CableConnection Connection Connection
Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule
(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother
cablesasdescribedinTable2.
Table Table
Table1 1 1CAN CAN CANCables Cables Cables
Cable Cable
CablePart Part Part
No. No.
No.
Description Description
Description
16P911IntrinsicallysafeCANcable,female
xfemale,3ft(1m)
16P912IntrinsicallysafeCANcable,female
xfemale,25ft(8m)
Table Table
Table2 2 2ADCM ADCM ADCMCable Cable CableConnections Connections Connections
ADCM ADCM
ADCMPort Port Port
Number Number
Number
Connector Connector
ConnectorPurpose Purpose Purpose
1FiberOpticRX-toFiberOptic
ConverterModule
2FiberOpticTX-toFiberOptic
ConverterModule
3PowerandCANcommunication
4•Start/Stopinput(pin2)
•Fillpumpoutput(pin3)
•Reedswitchinput(pin4)
•Agitatorhaltinput(pin4)
•Tankhighoutput(pin4)
•Tanklowoutput(pin4)
•Auxiliaryoutput(pin4)
5FiberOpticRX-tonextADCM
6FiberOpticTX-tonextADCM
7Pressuretransducer1
8BPRcontrol4-20mAoutput
9PrimaryTankLevelMonitor
10Pressuretransducer2
Figure2ADCMConnectors
Figure3MotorPowerTerminal
3A2527H5

Operation
Operation Operation
Operation
Module Module
ModuleScreens Screens Screens
TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee
RunScreens,page9,andSetupScreens,page12.
Press
totogglebetweentheRunscreensand
theSetupscreens.
InformationdisplayedontheRunandSteup
screenscorrespondstotheModbusRegisters.See
AppendixA-ModbusVariableMap,page30.
NOTE: NOTE:
NOTE:Thescreenautomaticallydimsbasedonthe
loadrequirements.
Module Module
ModuleKeys Keys Keys
Figure4isaviewofthecontrolmoduledisplayand
keys.Table2explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page9,and
SetupScreens,page12,explainwhateachicon
represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.
NOTICE NOTICE
NOTICE
Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.
Figure4ControlModuleKeypadandDisplay
63A2527H

Operation
Table Table
Table3 3 3Module Module ModuleKeys Keys Keys
Membrane Membrane
MembraneKeys Keys KeysSoftkeys Softkeys
Softkeys
Toggle: Toggle:
Toggle:TogglebetweentheRun
screensandSetupscreens.
Enter Enter
EnterScreen: Screen: Screen:Highlightdatathatcanbeedited.
AlsochangesthefunctionoftheUp/Down
arrowssotheymovebetweendata󰘰eldson
thescreen,ratherthanbetweenscreens.
Cancel/Error Cancel/Error
Cancel/ErrorReset: Reset: Reset:Clearthealarmafterthe
causehasbeen󰘰xed.Whenthereisnoalarm
toclear,thiskeysetstheactivepump’s
pro󰘰letoStop.Alsousedtocancelthedata
enteredandreturntotheoriginaldata.
NOTE:Thepumpstopfunctioncanbe
disabledinSetupScreen16.
Exit Exit
ExitScreen: Screen: Screen:Exitdataediting.
Up/Down Up/Down
Up/DownArrows: Arrows: Arrows:Movebetweenscreensor
󰘰eldsonascreen,ortoincreaseordecrease
thenumericvaluesina󰘰eldthatcanbeedited.
Enter: Enter:
Enter:Presstoactivatea󰘰eldforeditingorto
acceptthehighlightedselectiononamenu.
Softkeys: Softkeys:
Softkeys:Variesbyscreen.Seethe
Softkeyscolumnsatright.
Right: Right:
Right:Movetotherightwheneditingnumber󰘰elds.Press
againtoaccepttheentrywhenalldigitsarecorrect.
Reset: Reset:
Reset:Resettotalizertozero.
Activate Activate
ActivatePro󰘰le: Pro󰘰le: Pro󰘰le:Thissoftkeyisdisabledbydefault,
andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le
Pro󰘰le
Lock Lock
LockboxischeckedonSetupScreen22,page22.
Presstoactivatethepro󰘰lejustedited.
Search: Search:
Search:PressinRunScreen1tomakethe
activepumpblinkforidenti󰘰cation.
Acknowledge: Acknowledge:
Acknowledge:Presstoacknowledgethata
softwareupdatehasconcluded.
3A2527H7

Operation
Screen Screen
ScreenNavigation Navigation Navigationand and andEditing Editing Editing
Refertothissectionforinstructionsonnavigating
screens,enteringinformation,andmakingselections.
All All
AllScreens Screens Screens
•Usetheupanddownarrowkeys
tomove
betweenscreens.
•Presstheenterscreenkeytoenterascreen.
The󰘰rstdata󰘰eldonthescreenishighlighted.
•Usethearrowkeystohighlightthedata
thatyouwanttochange.
•Presstheenterkeytoedit.
•Pressthecancelkeytocancel.
•Whenalldataiscorrect,presstheexitscreen
keytoexitthescreen.Thenusetheupand
downarrowkeys tomovetoanew
screen,orthetoggleicon tomovebetween
SetupscreensandRunscreens.
Menu Menu
MenuFields Fields Fields
•Usetheupanddownarrowkeys to
highlightthecorrectchoicefromthemenu.
•Presstheentericontoselect.
Number Number
NumberFields Fields Fields
•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe
upanddownarrowkeys tochangethe
number.
•Presstherightarrowkeytomovetothenext
digit.
•Whenalldigitsarecorrect,presstherightarrow
keyagaintoaccept.
Check Check
CheckBox Box BoxFields Fields Fields
Acheckbox󰘰eldisusedtoenableordisablefeatures
inthesoftware.
•Presstheenterkey
totogglebetweenacheck
andanemptybox.
•Thefeatureisenabledifacheck isinthebox.
Reset Reset
ResetField Field Field
Thereset󰘰eldisusedfortotalizers.Pressthe
totalizerresetkeytoresetthe󰘰eldtozero.
Initial Initial
InitialSetup Setup Setup
NOTE: NOTE:
NOTE:Beforecreatingthepumppro󰘰lesinSetup
Screens1through4,youmustsetupthesystem
parametersinSetupScreens5through22,as
follows.
1.Pressthelockicon toentertheSetup
screens.SetupScreen1appears.
2.ScrolltoSetupScreen5.
3.SeeSetupScreen5,page15,andselectthe
lowerusedinyoursystem.
4.Continuesettingthesystemparameters
onSetupScreen6,page15through
SetupScreen22,page22.
5.ScrolltoSetupScreen1.Establish
thepro󰘰lesforeachpump.See
SetupScreen1,page12through
SetupScreen4,page14.
83A2527H

RunScreens
Run Run
RunScreens Screens Screens
TheRunscreensdisplaycurrenttargetvaluesandperformanceforaselectedpumpandpro󰘰le.Anyalarms
displayinthesidebarattherightofthescreen.Screens6–9and10–13displayalogofthelast20alarmsfor
theactivepump.
Theactivepumpandpro󰘰lemaybechangedinRunScreens1,2,and3.
Run Run
RunScreen Screen Screen1 1 1
Thisscreendisplaysinformationforaselected
pumpandpro󰘰le.Aboxaroundaniconindicates
whichmodetheactivepumpandpro󰘰leisrunning
(pressureor󰘱ow).
Figure5RunScreen1
Run Run
RunScreen Screen Screen1 1 1Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoption fromthe
menutostopthepump.
Displaysthecurrentpumpspeedin
cyclesperminute.
Displaysthecurrentpumppressureasa
percentage.Ifatransducerisused,this
iconisreplacedbythepressureicon.
Tosetupapressuretransducer,see
SetupScreens8and9,page16.
Displayscurrent󰘱owrateinunitsas
selectedinSetupScreen15,page18.
Signalstheactivepumptoblinkcode9
foridenti󰘰cation.
Run Run
RunScreen Screen Screen2 2 2
Thisscreendisplaysinformationforcontrollingan
electricagitatorusingthesupervisortopasson
thecontrolsetpointtoaVariableFrequencyDrive
(VFD),alsoknownasaninverter.
Figure6RunScreen2
Run Run
RunScreen Screen Screen2 2 2Key Key Key
Selectthisboxandsetthespeed
setpointfortheagitatorfrom0–100%.
Selectthisboxtodisablenetworkcontrol
oftheagitatorandpreventtheIPKtouch
screenfrommodifyingtheVariable
FrequencyDrive/Invertersetpoint.
Selectthisboxandholdthesoftkey
buttontomanuallycontrolthe󰘰llpump
solenoidoutput.
3A2527H9

RunScreens
Run Run
RunScreen Screen Screen3 3 3
Thisscreendisplayspressuresettingsfortheactive
pumpandpro󰘰le.Pressurecanbemeasuredinpsi,
bar,andMPa.
NOTE: NOTE:
NOTE:Some󰘰eldsaregrayedout,dependingon
setupselections.
Figure7RunScreen3,ShowninPressureMode
Run Run
RunScreen Screen Screen3 3 3Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoption
fromthe
menutostopthepump.
Displaysthemaximum󰘱uidpressureas
selectedinSetupScreen2,page13.
SeeSetupScreen4,page14tosetor
disablethepressurealarms.
Displaysthetargetpressureasselected
inSetupScreen2,page13.
Displaystheminimum󰘱uidpressureas
selectedinSetupScreen2,page13.
SeeSetupScreen4,page14tosetor
disablethepressurealarms.
Run Run
RunScreen Screen Screen4 4 4
Thisscreendisplays󰘱uid󰘱owsettingsfortheactive
pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters
perminute,gallonsperminute,ccperminute,ozper
minute,orcyclesperminute.
NOTE: NOTE:
NOTE:Some󰘰eldsaregrayedout,dependingon
setupselections.
Figure8RunScreen4,ShowninPressureMode
Run Run
RunScreen Screen Screen4 4 4Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoption fromthe
menutostopthepump.
Displaysthemaximum󰘱owrateand
maximumcyclerateasselected
inSetupScreen3,page13.See
SetupScreen4,page14tosetor
disablethe󰘱owalarms.
Displaysthetarget󰘱owrateasselected
inSetupScreen3,page13.
Displaystheminimum󰘱owrateas
selectedinSetupScreen3,page13.
SeeSetupScreen4,page14tosetor
disablethe󰘱owalarms.
103A2527H

RunScreens
Run Run
RunScreen Screen Screen5 5 5
Thisscreendisplaysthecurrentpressurereadingsof
transducers1and2.Pressurecanbedisplayedas
psi,bar,orMPa.SeeSetupScreen15,page18.
Figure9RunScreen5
Run Run
RunScreens Screens Screens6–9 6–9 6–9and and and10–13 10–13 10–13
RunScreens6–9(singleorx2parentpump)
and10–13(x2childpump)displayalogof
thelast20alarms,withdateandtime.The
currentlyactivepumpisdisplayedinaboxat
thetopleftofthescreen.Forerrorcodes,see
ErrorCodeTroubleshooting,page23.
Figure10RunScreen6
3A2527H11

SetupScreens
Setup Setup
SetupScreens Screens Screens
UsetheSetupscreensforpump
settingsandaccessoryfeatures.See
ScreenNavigationandEditing,page8for
informationonhowtomakeselectionsandenter
data.
Inactive󰘰eldsaregrayedoutonascreen.
NOTE: NOTE:
NOTE:Beforesettinguppro󰘰lesonSetupScreens
1–4,performtheinitialsetuponSetupScreens5–22
toestablishthecon󰘰gurationforyoursystemand
affectthedisplayeddata.
Setup Setup
SetupScreen Screen Screen1 1 1
Usethisscreentosettheoperatingmodefora
selectedpumpandpro󰘰le.
Figure11SetupScreen1
Setup Setup
SetupScreen Screen Screen1 1 1Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selecttheoperatingmode
(force/pressureor󰘱ow)fromthe
menu.
•Inforce/pressuremode,themotor
adjuststhepumpspeedtomaintain
the󰘱uidpressurepercentageseton
SetupScreen2.Ifthe󰘱owlimitis
reachedbeforethetargetpressure,
theunitstopsdrivingtothepressure
(ifsetasanalarm).
•In󰘱owmode,themotormaintains
aconstantspeedtomaintainthe
target󰘱owratesetonSetupScreen
3,regardlessofthe󰘱uidpressure,
uptothepump’smaximumworking
pressure.
Ifthesystemisequippedwithaback
pressureregulator(BPR),setthetarget
airpressuretotheBPRfrom0to100
percent(approximately1to100psi).
Leavethe󰘰eldsetto000forasystem
withnoBPR.Thisvaluerepresentsthe
percentagethatisclosedontheBPR.If
thevalueisgreaterthanzerobutthere
isnoBPRsystem,theL6CAerrorcode
appears.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.
123A2527H

SetupScreens
Setup Setup
SetupScreen Screen Screen2 2 2
Usethisscreentosetthemaximum,target,and
minimumforce/󰘱uidpressureforaselectedpump
andpro󰘰le.Inforce/pressuremode,youcanset
atargetforce/󰘱uidpressure.In󰘱owmode,you
cansetamaximumforce/󰘱uidpressure.Ineither
force/pressureor󰘱owmode,youcansetaminimum
pressure.SeeSetupScreen4,page14,tospecify
howthesystemwillrespondifthepumpbeginsto
operateoutsideofthesetboundaries.
Figure12SetupScreen2
Setup Setup
SetupScreen Screen Screen2 2 2Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
In󰘱owmode,setthemaximumpump
󰘱uidforce/pressure,asapercentageof
themaximumpressureofyourpump.
This󰘰eldisnotusedinpressuremode.
NOTE:Ifthepro󰘰ledoesnothavea
maximumpressuresetting,themotorwill
notrunanderrorcodeWSCXappears.
Inforce/pressuremode,settheforce/󰘱uid
pressuretargetasapercentageofthe
maximumpressureofyourpump.This
󰘰eldisnotusedin󰘱owmode.
NOTE:Ifclosedlooppressureis
enabled,thetargetpressureisdisplayed
asapressurevalue(psi,bar,MPa)rather
thanapercentageofmaximumpressure.
SeeSetupScreens8and9,page16to
enableclosedlooppressurecontrol.
Optionally,setaminimumpump
force/󰘱uidpressure,asapercentageof
themaximumforce/󰘱uidpressureofyour
pump.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.
Setup Setup
SetupScreen Screen Screen3 3 3
Usethisscreentosetyour󰘱owratesettingsfora
selectedpumpandpro󰘰le.Inpressuremode,you
willsetamaximum󰘱owrate.In󰘱owmode,youwill
setatarget󰘱owrate.Ineitherpressureor󰘱owmode,
aminimum󰘱owratemaybeset.SeeSetupScreen
4tospecifyhowthesystemwillrespondifthepump
beginstooperateoutsideofthesetboundaries.
NOTE: NOTE:
NOTE:With󰘱owrateunitsofcc/min,themaximum
valuethatcanbedisplayedis9999.Ifthe󰘰eld
displays####,thesavedvalueisoutofrange.Go
toSetupScreen15,page18andchangethe󰘱ow
ratetoalargerunit.Returntothisscreenandreduce
thesettingtoalowervaluethatwillbewithinthe
display’srange,thenresetthe󰘱owrateunitsto
cc/min.
Figure13SetupScreen3
Setup Setup
SetupScreen Screen Screen3 3 3Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
In󰘱owmode,setatarget󰘱owrate.This
󰘰eldisnotusedinpressuremode.
Inpressuremode,setthemaximum󰘱ow
rate.Thesoftwarecalculatesthenumber
ofpumpcyclesneededtoachievethat
󰘱owrate.This󰘰eldisnotusedin󰘱ow
mode.
NOTE:Ifthepro󰘰ledoesnothavea
maximum󰘱owratesetting,themotorwill
notrunanderrorcodeWSC_appears.
Optionally,setaminimum󰘱owrate.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.
3A2527H13

SetupScreens
Setup Setup
SetupScreen Screen Screen4 4 4
Usethisscreentospecifyhowthesystemresponds
ifthepumpbeginstooperateoutsideofthepressure
and󰘱owsettingsestablishedonSetupScreen2and
SetupScreen3.Theoperatingmode(pressureor
󰘱ow,setonSetupScreen1)determineswhich󰘰elds
areactive.
Figure14AlarmPreferenceMenu
• / Limit: Limit:
Limit:Thepumpcontinuestorunandissues
noalert.
–MaximumpressuresettoLimit:Thesystem
reducesthe󰘱owifnecessarytopreventthe
pressurefromexceedingthelimit.
–Maximum󰘱owsettoLimit:Thesystemreduces
thepressureifnecessarytopreventthe󰘱ow
fromexceedingthelimit.
–Minimumpressureor󰘱owsettoLimit:The
systemtakesnoaction.Usethissettingforno
minimumpressureor󰘱owsetting.
–PressurelimiterrorsincludeP1I_,P2I_,P3I_,
andP4I_.
–FlowrateerrorsincludeK1D_,K2D_,K3D_,and
K4D_.
•Deviation: Deviation:
Deviation:Thesystemalertsyoutothe
problem,butthepumpmaycontinuetorunpast
themaximumorminimumsettingsfor󰘰veseconds
untilthesystem’sabsolutepressureor󰘱ow
boundariesarereached.
•Alarm: Alarm:
Alarm:Thesystemalertsyoutothealarm
causeandshutsdownthepump.
NOTE: NOTE:
NOTE:Alerttriggertimevariesbasedonhowfar
activemeasurementsarefromtheirsetlimits.
Setup Setup
SetupScreen Screen Screen4 4 4Key Key Key
Toenablethepressurealarm:
•Line1(PressureMaximum):Select
Limit Limit
Limit,Deviation Deviation Deviation,orAlarm Alarm Alarm.
Forrunawaycontrol,setthemaximum
󰘱owtoAlarm Alarm
Alarm.Ifthe󰘱owrateexceeds
themaximumenteredonSetupScreen
3for󰘰veseconds,analarmsymbol
appearsonthescreenandthepump
shutsdown.
•Line2(PressureMinimum):Select
Limit Limit
Limit,Deviation Deviation Deviation,orAlarm Alarm Alarm.
Todetectaplugged󰘰lterorpipe,set
theminimum󰘱owtoDeviation Deviation
Deviation.Ifthe
󰘱owratedropsbelowtheminimum
enteredonSetupScreen3,adeviation
symbol
appearsonthescreento
warnyoutotakeaction.Thepump
continuestorun.
Toenablethe󰘱owratealarm:
•Line3(FlowMaximum):SelectLimit Limit
Limit,
Deviation Deviation
Deviation,orAlarm Alarm Alarm.
Topreventtheconnectedequipment
fromexcessivepressure,setthe
maximumpressuretoLimit.
•Line4(FlowMinimum):SelectLimit Limit
Limit,
Deviation Deviation
Deviation,orAlarm Alarm Alarm.
Forrunawaycontrol,settheminimum
pressuretoAlarm Alarm
Alarm.Ifahosebursts,
thepumpdoesnotchangespeed,
butthebackpressurefalls.When
thepressurefallsbelowtheminimum
enteredonSetupScreen2,anAlarm
symbol
appearsonthescreenand
thepumpshutsdown.
Todetectaplugged󰘰lterorpipe,set
themaximumpressuretoDeviation Deviation
Deviation.
Whenthepressureexceedsthe
maximumenteredonSetupScreen2,
aDeviationsymbol
appearsonthe
screentowarnyoutotakeaction.The
pumpcontinuestorun.
Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
Pro󰘰leLock Lock Lockboxis
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.
143A2527H

SetupScreens
Setup Setup
SetupScreen Screen Screen5 5 5
Usethisscreentosetthelowerpumpsize(cc)of
eachpump.Thedefaultisblank;selectthecorrect
lowersize,orcustom.Ifcustomisselected,enterthe
sizeofthelowerincc.Thisscreenalsoactivatesjog
mode,allowingyoutopositionthemotor/pumpshaft
forconnectionordisconnection.
NOTE: NOTE:
NOTE:Themotorwilllimititspressureoutputwhen
theselectedloweris750cc,topreventexceedingthe
pressureratingofthelower.
Figure15SetupScreen5
Setup Setup
SetupScreen Screen Screen5 5 5Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selecttoenablejogmode.Usethe
arrowkeystomovethemotoror
pumpshaftupordown.
Selectthecorrectpumplowersize
fromthemenu.Thedefaultisblank.
Ifcustomisselected,a󰘰eldopens
foryoutoinputthesizeofthelower
incc.
•Supplypumps
–145cc
–180cc
–220cc
–290cc
•Circpumps
–750cc*
–1000cc
–1500cc
–2000cc
–2500cc
*When750ccisselected,the
maximumforceiscappedto75%
topreventoverpressurizingthe
pump.
Setup Setup
SetupScreen Screen Screen6 6 6
Usethisscreentoviewthegrandtotalizervalueand
tosetorresetthebatchtotalizer.
Figure16SetupScreen6
Setup Setup
SetupScreen Screen Screen6 6 6Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Displaysthecurrentgrandtotalofpump
cycles.This󰘰eldcannotbereset.
Displaysthebatchtotalinselected
volumeunits.
Resetsthebatchtotalizertozero.
3A2527H15

SetupScreens
Setup Setup
SetupScreen Screen Screen7 7 7
Usethisscreentosetthemaintenanceinterval(in
cycles)foreachpump.Thescreenalsodisplaysthe
currentcyclecount.ErrorcodeMND_appearswhen
thecounterreaches0(zero).
Figure17SetupScreen7
Setup Setup
SetupScreen Screen Screen7 7 7Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Setthemaintenanceinterval(incycles)
foreachpump.
Setup Setup
SetupScreens Screens Screens8 8 8and and and9 9 9
Usethesescreenstosetupthepressuretransducers.
Thescreensareidentical,exceptScreen8isfor
transducer1andScreen9isfortransducer2.
Selectingatransducerandapumpactivatesclosed
looppressurecontrol.
NOTE: NOTE:
NOTE:Closedlooppressurecontrolrequiresthe
transducertobeinstallednearthepumpoutlet.
Figure18SetupScreens8and9(Screen8shown)
Setup Setup
SetupScreens Screens Screens8 8 8and and and9 9 9Key Key Key
Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.
Thisoptionenablesclosedlooppressure
controlandassignsthetransducertoa
pump.
•Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
•Forthreephasepumps,selectpump
1.
Enterthecalibrationscalefactorfromthe
transducerlabel.
Enterthecalibrationoffsetvaluefromthe
transducerlabel.
Displaysthecurrenttransducerreading.
163A2527H

SetupScreens
Setup Setup
SetupScreens Screens Screens10 10 10and and and11 11 11
Thesescreensareauto-populatedbythesoftware.
Screen10displaystheserialnumbersofmotors1–4,
andScreen11displaystheserialnumbersofmotors
5–8.
NOTE: NOTE:
NOTE:Changingthepumporderwillshifteveryother
pumpuponeposition.Forexample,ifAD00001is
changedtobepump4,AD00002willbecomepump
1,AD00003willbecomepump2,andsoon.
Figure19SetupScreens10and11(Screen10
shown)
Setup Setup
SetupScreens Screens Screens12 12 12and and and13 13 13
Thesescreensareauto-populatedbythesoftware.
Screen10displaysthesoftwareversionnumbers
ofmotors1–4,andScreen11displaysthesoftware
versionnumbersofmotors5–8.
Figure20SetupScreens12and13(Screen12
shown)
3A2527H17

SetupScreens
Setup Setup
SetupScreen Screen Screen14 14 14
Usethisscreentosetyourmodbuspreferences.
NOTE: NOTE:
NOTE:Thefollowingare󰘰xedmodbussettings,
whichcannotbesetorchangedbytheuser:
DataBits:8
StopBits:2
Parity:None
Figure21SetupScreen14
Setup Setup
SetupScreen Screen Screen14 14 14Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectlocal orremote from
themenu.Thissettingappliestothe
selectedpumponly.
Localmodeallowsyoutoviewchanges
overthemodbusnetwork,butyoucannot
makechangesoverthemodbusnetwork.
Remotemodeallowsyoutobothview
andchangeinformationoverthemodbus
network.
EnterorchangetheModbusnodeID.
Thevalueisbetween1and246.Each
pumprequiresauniquenodeID,which
identi󰘰esthatpumpifmorethanone
pumpisconnectedtothedisplay.
Selecttheserialportbaudratefromthe
menu.Thisisasystem-widesetting.
•38400kbps
•57600kbps(default)
•115200kbps
Setup Setup
SetupScreen Screen Screen15 15 15
Usethisscreentocon󰘰gureandcontrolthetank󰘰ll
featureandIntelligentPaintKitchenperipherals.
NOTE:Thealerttriggertimevariesbasedonhowfar
activemeasurementsarefromtheirsetlimits.
Figure22SetupScreen15
Setup Setup
SetupScreen Screen Screen15 15 15Key Key Key
Selectthisboxtomanuallyactivatethe
󰘰llsolenoidoutputonport4,pin3.
NOTE:Thenon-editableboxshowsthe
statusofthemodbusregister.
Selectthisboxtoenablethetankto
automatically󰘰ll.Youcanthensetthe
󰘰lllevels.
Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnsoff.
Thisvaluecannotbehigherthan
thelevelbelow.
Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnson.
Thisvaluecannotbelowerthan
thelevelabove.
Con󰘰gurethelow󰘰llpump󰘱ow
noti󰘰cationforadeviationoranalarm
andsetthetime-outvalueinseconds.
Ifa1%levelchangeisnotdetected
withthetimeoutperiodinseconds,the
systemtakesactionbasedontheevent
type.
183A2527H

SetupScreens
Setup Setup
SetupScreen Screen Screen16 16 16
Usethisscreentomonitor,setup,andcontrol
theIntelligentPaintKitchenperipherals.Formore
information,seetheSetUpPeripheralssectionof
theIntelligentPaintKitchenmanual3A4030.NOTE:
Thesecond󰘰eldvaries,dependingonthemenu
selectioninthe󰘰rst󰘰eld.
Figure23SetupScreen16,ReedSwitchOption
Shown
Setup Setup
SetupScreen Screen Screen16 16 16Key Key Key
Selecttheconnectedperipheralfromthemenu.
Con󰘰guresPort4pin4asaninputtoallowareedswitchtobeconnected.
Thecurrentreedswitchcyclerateappearsnexttothecyclerateicon incycles
perminute.
Con󰘰guresPort4pin4asaninputtoallowapressureswitchtobeconnected.Ifthe
drumcoverisliftedwhilethiscon󰘰gurationisproperlyconnected,theagitatorshuts
down.
Thecurrentinputstatusappearsintheagitatorstatus󰘰eld .
NOTE:ASupervisorModuleisrequiredforthisfunction.
Con󰘰guresPort4pin4asanoutputtoallowfortheconnecteddevicetoreceivean
alarmwhenthelevelofthePrimaryTankisabovethevaluethatisde󰘰nedinthe
PrimaryTankHigh󰘰eld .
ThisvalueisapercentageofthetotallevelofthePrimaryTank.
Con󰘰guresPort4pin4asanoutputtoallowfortheconnecteddevicetoreceivean
alarmwhenthelevelofthePrimaryTankisbelowthevaluethatisde󰘰nedinthe
PrimaryTankLow󰘰eld .
ThisvalueisapercentageofthetotallevelofthePrimaryTank
Con󰘰guresPort4pin4asanoutputtoallowforanothersolenoidtobeconnected
andcontrolledfromthedevice.
Selectthemanualoutputbox andholdthebuttontocontroltheauxiliary
solenoidmanually.Afteryoureleasethebutton,themanualactivationisterminated.
Allowsfortheconnecteddevicetoreceiveanalarmwhentheleveloftheprimarytankisabove
thevaluethatisde󰘰nedinthis󰘰eld.
Allowsfortheconnecteddevicetoreceiveanalarmwhentheleveloftheprimarytankisbelow
thevaluethatisde󰘰nedinthis󰘰eld.
3A2527H19

SetupScreens
Setup Setup
SetupScreen Screen Screen17 17 17
Usethisscreentosetuptheinputscaling(radarlevel
sensor)for4–20mAdevicesandturnonthecurrent
loop(Port8andPort9oftheADCM).
Figure24SetupScreen17
Setup Setup
SetupScreen Screen Screen17 17 17Key Key Key
MonitorthebackpressureregulatormA
output.
SetthevalueforP9(Port9)between4
and20.
Selectthisboxtoturnonthe4-20mA
supply.Setthenumericalvaluesforthe
scalingceilingfor4-20mAsignal.
Setup Setup
SetupScreen Screen Screen18 18 18
Thisscreenisforenablingamodbuscommunications
alarmanddisablingtheStopPumpfunctionofthe
Cancelkey.
Figure25SetupScreen18
Setup Setup
SetupScreen Screen Screen16 16 16Key Key Key
Selectthemodbusalarmtype:
None
Deviation
Alarm
SelectthisboxtomakeCAN
communicationadeviationthat
doesnotshutdownthepump.
SelectthisboxtodisabletheStopPump
functionoftheReset/Cancelkey.
Enableordisablethebacklightandset
thetime-outvalveinminutes.
203A2527H