Graco E-Flo 24P821 Operation manual

Instructions-Parts
E E
E- - -Flo® Flo® Flo®
DC DC
DCControl Control ControlModule Module ModuleKit Kit Kit3A2527H
EN
User User
UserInterface Interface Interfacefor for forE E E- - -Flo® Flo® Flo®DC DC DCPumps Pumps Pumpswith with withan an anAdvanced Advanced AdvancedMotor. Motor. Motor.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheE-FloDCmanualsbeforeusingthe
equipment.Save Save
Savethese these theseinstructions. instructions. instructions.
Seemanual332013(supplied)for
completewarningsandapprovalsfor
24L097AdvancedDisplayControl
Module(ADCM).
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................3
Models...............................................................3
ControlModule...................................................4
Installation..........................................................4
InstalltheControlModule.............................4
CableConnection........................................5
Operation...........................................................6
ModuleScreens...........................................6
ModuleKeys................................................6
ScreenNavigationandEditing......................8
InitialSetup.................................................8
RunScreens......................................................9
RunScreen1..............................................9
RunScreen2..............................................9
RunScreen3..............................................10
RunScreen4..............................................10
RunScreen5..............................................11
RunScreens6–9and10–13.........................11
SetupScreens....................................................12
SetupScreen1............................................12
SetupScreen2............................................13
SetupScreen3............................................13
SetupScreen4............................................14
SetupScreen5............................................15
SetupScreen6............................................15
SetupScreen7............................................16
SetupScreens8and9.................................16
SetupScreens10and11.............................17
SetupScreens12and13.............................17
SetupScreen14..........................................18
SetupScreen15..........................................18
SetupScreen16..........................................19
SetupScreen17..........................................20
SetupScreen18..........................................20
SetupScreen19..........................................21
SetupScreen20..........................................21
SetupScreen21..........................................22
SetupScreen22..........................................22
ErrorCodeTroubleshooting................................23
Parts..................................................................27
Accessories........................................................29
AppendixA-ModbusVariableMap.....................30
AppendixB-PumpControlfromaPLC...............41
AppendixC-SystemCon󰘰gurations....................44
AppendixD-ControlModuleProgramming...........48
23A2527H

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A2526Instructions-PartsManual,E-FloDCMotor
3A2096Instructions-PartsManual,E-FloDC4-BallPistonPumps
332013Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)
3A0539Instructions-PartsManual,4–BallLowers
334359Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps
3A4030Instructions,IntelligentPaintKitchen
Models Models
Models
Part Part
PartNo. No. No.Series Series
SeriesDescription Description
Description
24P821BDisplayonly
24P822BSinglephase
24X599BSinglephase(forusewithmotormodelsEM0014andEM0024only)
17V232BThreephase
3A2527H3

ControlModule
Control Control
ControlModule Module Module
TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup
andoperation.
Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen18,page20to
setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.
Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.
Installation Installation
Installation
Install Install
Installthe the theControl Control ControlModule Module Module
1.Shutoffandlockoutpowertothemotor.
2.Forsinglephasemodelsonly,installthejumper
connector(5)overthetoptwoterminalsofthe
motor,usingthescrew(5a).Threephasemodels
donothaveajumperconnector.
NOTE: NOTE:
NOTE:Toconnectupto8motorstogether,
seeAppendixAintheE-FloDCMotorManual
(3A2526),wherethecontrolmoduleisthe
referencedintrinsicallysafe(IS)apparatus.
NOTE: NOTE:
NOTE:SeeAppendixCforinformationabout
differentmulti-unittopologies.
3.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.
4.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.
5.Connecttheaccessorycable(C),usingthe
tie(12)asastrainreliefasshown.See
CableConnection,page5.
6.Restorepowertothemotor.
Figure1InstalltheControlModule(SinglePhase
ModelShown)
43A2527H

Installation
Cable Cable
CableConnection Connection Connection
Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule
(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother
cablesasdescribedinTable2.
Table Table
Table1 1 1CAN CAN CANCables Cables Cables
Cable Cable
CablePart Part Part
No. No.
No.
Description Description
Description
16P911IntrinsicallysafeCANcable,female
xfemale,3ft(1m)
16P912IntrinsicallysafeCANcable,female
xfemale,25ft(8m)
Table Table
Table2 2 2ADCM ADCM ADCMCable Cable CableConnections Connections Connections
ADCM ADCM
ADCMPort Port Port
Number Number
Number
Connector Connector
ConnectorPurpose Purpose Purpose
1FiberOpticRX-toFiberOptic
ConverterModule
2FiberOpticTX-toFiberOptic
ConverterModule
3PowerandCANcommunication
4•Start/Stopinput(pin2)
•Fillpumpoutput(pin3)
•Reedswitchinput(pin4)
•Agitatorhaltinput(pin4)
•Tankhighoutput(pin4)
•Tanklowoutput(pin4)
•Auxiliaryoutput(pin4)
5FiberOpticRX-tonextADCM
6FiberOpticTX-tonextADCM
7Pressuretransducer1
8BPRcontrol4-20mAoutput
9PrimaryTankLevelMonitor
10Pressuretransducer2
Figure2ADCMConnectors
Figure3MotorPowerTerminal
3A2527H5

Operation
Operation Operation
Operation
Module Module
ModuleScreens Screens Screens
TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee
RunScreens,page9,andSetupScreens,page12.
Press
totogglebetweentheRunscreensand
theSetupscreens.
InformationdisplayedontheRunandSteup
screenscorrespondstotheModbusRegisters.See
AppendixA-ModbusVariableMap,page30.
NOTE: NOTE:
NOTE:Thescreenautomaticallydimsbasedonthe
loadrequirements.
Module Module
ModuleKeys Keys Keys
Figure4isaviewofthecontrolmoduledisplayand
keys.Table2explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page9,and
SetupScreens,page12,explainwhateachicon
represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.
NOTICE NOTICE
NOTICE
Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.
Figure4ControlModuleKeypadandDisplay
63A2527H

Operation
Table Table
Table3 3 3Module Module ModuleKeys Keys Keys
Membrane Membrane
MembraneKeys Keys KeysSoftkeys Softkeys
Softkeys
Toggle: Toggle:
Toggle:TogglebetweentheRun
screensandSetupscreens.
Enter Enter
EnterScreen: Screen: Screen:Highlightdatathatcanbeedited.
AlsochangesthefunctionoftheUp/Down
arrowssotheymovebetweendata󰘰eldson
thescreen,ratherthanbetweenscreens.
Cancel/Error Cancel/Error
Cancel/ErrorReset: Reset: Reset:Clearthealarmafterthe
causehasbeen󰘰xed.Whenthereisnoalarm
toclear,thiskeysetstheactivepump’s
pro󰘰letoStop.Alsousedtocancelthedata
enteredandreturntotheoriginaldata.
NOTE:Thepumpstopfunctioncanbe
disabledinSetupScreen16.
Exit Exit
ExitScreen: Screen: Screen:Exitdataediting.
Up/Down Up/Down
Up/DownArrows: Arrows: Arrows:Movebetweenscreensor
󰘰eldsonascreen,ortoincreaseordecrease
thenumericvaluesina󰘰eldthatcanbeedited.
Enter: Enter:
Enter:Presstoactivatea󰘰eldforeditingorto
acceptthehighlightedselectiononamenu.
Softkeys: Softkeys:
Softkeys:Variesbyscreen.Seethe
Softkeyscolumnsatright.
Right: Right:
Right:Movetotherightwheneditingnumber󰘰elds.Press
againtoaccepttheentrywhenalldigitsarecorrect.
Reset: Reset:
Reset:Resettotalizertozero.
Activate Activate
ActivatePro󰘰le: Pro󰘰le: Pro󰘰le:Thissoftkeyisdisabledbydefault,
andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le
Pro󰘰le
Lock Lock
LockboxischeckedonSetupScreen22,page22.
Presstoactivatethepro󰘰lejustedited.
Search: Search:
Search:PressinRunScreen1tomakethe
activepumpblinkforidenti󰘰cation.
Acknowledge: Acknowledge:
Acknowledge:Presstoacknowledgethata
softwareupdatehasconcluded.
3A2527H7

Operation
Screen Screen
ScreenNavigation Navigation Navigationand and andEditing Editing Editing
Refertothissectionforinstructionsonnavigating
screens,enteringinformation,andmakingselections.
All All
AllScreens Screens Screens
•Usetheupanddownarrowkeys
tomove
betweenscreens.
•Presstheenterscreenkeytoenterascreen.
The󰘰rstdata󰘰eldonthescreenishighlighted.
•Usethearrowkeystohighlightthedata
thatyouwanttochange.
•Presstheenterkeytoedit.
•Pressthecancelkeytocancel.
•Whenalldataiscorrect,presstheexitscreen
keytoexitthescreen.Thenusetheupand
downarrowkeys tomovetoanew
screen,orthetoggleicon tomovebetween
SetupscreensandRunscreens.
Menu Menu
MenuFields Fields Fields
•Usetheupanddownarrowkeys to
highlightthecorrectchoicefromthemenu.
•Presstheentericontoselect.
Number Number
NumberFields Fields Fields
•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe
upanddownarrowkeys tochangethe
number.
•Presstherightarrowkeytomovetothenext
digit.
•Whenalldigitsarecorrect,presstherightarrow
keyagaintoaccept.
Check Check
CheckBox Box BoxFields Fields Fields
Acheckbox󰘰eldisusedtoenableordisablefeatures
inthesoftware.
•Presstheenterkey
totogglebetweenacheck
andanemptybox.
•Thefeatureisenabledifacheck isinthebox.
Reset Reset
ResetField Field Field
Thereset󰘰eldisusedfortotalizers.Pressthe
totalizerresetkeytoresetthe󰘰eldtozero.
Initial Initial
InitialSetup Setup Setup
NOTE: NOTE:
NOTE:Beforecreatingthepumppro󰘰lesinSetup
Screens1through4,youmustsetupthesystem
parametersinSetupScreens5through22,as
follows.
1.Pressthelockicon toentertheSetup
screens.SetupScreen1appears.
2.ScrolltoSetupScreen5.
3.SeeSetupScreen5,page15,andselectthe
lowerusedinyoursystem.
4.Continuesettingthesystemparameters
onSetupScreen6,page15through
SetupScreen22,page22.
5.ScrolltoSetupScreen1.Establish
thepro󰘰lesforeachpump.See
SetupScreen1,page12through
SetupScreen4,page14.
83A2527H

RunScreens
Run Run
RunScreens Screens Screens
TheRunscreensdisplaycurrenttargetvaluesandperformanceforaselectedpumpandpro󰘰le.Anyalarms
displayinthesidebarattherightofthescreen.Screens6–9and10–13displayalogofthelast20alarmsfor
theactivepump.
Theactivepumpandpro󰘰lemaybechangedinRunScreens1,2,and3.
Run Run
RunScreen Screen Screen1 1 1
Thisscreendisplaysinformationforaselected
pumpandpro󰘰le.Aboxaroundaniconindicates
whichmodetheactivepumpandpro󰘰leisrunning
(pressureor󰘱ow).
Figure5RunScreen1
Run Run
RunScreen Screen Screen1 1 1Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoption fromthe
menutostopthepump.
Displaysthecurrentpumpspeedin
cyclesperminute.
Displaysthecurrentpumppressureasa
percentage.Ifatransducerisused,this
iconisreplacedbythepressureicon.
Tosetupapressuretransducer,see
SetupScreens8and9,page16.
Displayscurrent󰘱owrateinunitsas
selectedinSetupScreen15,page18.
Signalstheactivepumptoblinkcode9
foridenti󰘰cation.
Run Run
RunScreen Screen Screen2 2 2
Thisscreendisplaysinformationforcontrollingan
electricagitatorusingthesupervisortopasson
thecontrolsetpointtoaVariableFrequencyDrive
(VFD),alsoknownasaninverter.
Figure6RunScreen2
Run Run
RunScreen Screen Screen2 2 2Key Key Key
Selectthisboxandsetthespeed
setpointfortheagitatorfrom0–100%.
Selectthisboxtodisablenetworkcontrol
oftheagitatorandpreventtheIPKtouch
screenfrommodifyingtheVariable
FrequencyDrive/Invertersetpoint.
Selectthisboxandholdthesoftkey
buttontomanuallycontrolthe󰘰llpump
solenoidoutput.
3A2527H9

RunScreens
Run Run
RunScreen Screen Screen3 3 3
Thisscreendisplayspressuresettingsfortheactive
pumpandpro󰘰le.Pressurecanbemeasuredinpsi,
bar,andMPa.
NOTE: NOTE:
NOTE:Some󰘰eldsaregrayedout,dependingon
setupselections.
Figure7RunScreen3,ShowninPressureMode
Run Run
RunScreen Screen Screen3 3 3Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoption
fromthe
menutostopthepump.
Displaysthemaximum󰘱uidpressureas
selectedinSetupScreen2,page13.
SeeSetupScreen4,page14tosetor
disablethepressurealarms.
Displaysthetargetpressureasselected
inSetupScreen2,page13.
Displaystheminimum󰘱uidpressureas
selectedinSetupScreen2,page13.
SeeSetupScreen4,page14tosetor
disablethepressurealarms.
Run Run
RunScreen Screen Screen4 4 4
Thisscreendisplays󰘱uid󰘱owsettingsfortheactive
pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters
perminute,gallonsperminute,ccperminute,ozper
minute,orcyclesperminute.
NOTE: NOTE:
NOTE:Some󰘰eldsaregrayedout,dependingon
setupselections.
Figure8RunScreen4,ShowninPressureMode
Run Run
RunScreen Screen Screen4 4 4Key Key Key
Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.
Selectthepro󰘰le(1to4)fromthemenu.
Selectthestopoption fromthe
menutostopthepump.
Displaysthemaximum󰘱owrateand
maximumcyclerateasselected
inSetupScreen3,page13.See
SetupScreen4,page14tosetor
disablethe󰘱owalarms.
Displaysthetarget󰘱owrateasselected
inSetupScreen3,page13.
Displaystheminimum󰘱owrateas
selectedinSetupScreen3,page13.
SeeSetupScreen4,page14tosetor
disablethe󰘱owalarms.
103A2527H