Graco CGM 25B127 Parts list manual

3A6338B
EN
Instructions - Parts
Communications
Gateway Module
Installation Kit
For use with Electric Fixed Ratio (EFR) systems to provide fieldbus communications
abilities. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and in your system manual
before using the equipment. Save these
instructions.
ti11985a
CGM with DeviceNet connector shown

23A6338B
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CGM Software . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
EFR and PLC Connection . . . . . . . . . . . . . . . . . . 5
Gateway Screens . . . . . . . . . . . . . . . . . . . . . . . . 5
Available Internal Data . . . . . . . . . . . . . . . . . . . . . . 8
Automation Inputs (signals from EFR system to
PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Automation Outputs (signals from PLC to EFR
system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CGM General Timing Diagrams . . . . . . . . . . . . 12
Appendix A - I/O Signal Descriptions . . . . . . . . . 19
Automation Inputs (signals from EFR system to
PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Automation Outputs (signals from PLC to EFR
System) . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Appendix B - Data Exchanged . . . . . . . . . . . . . . . 24
EFR Data Exchange Elements . . . . . . . . . . . . . 25
Appendix C - Sequence Step Data Exchange . . . 30
EFR Sequence Step Data Exchange Elements 31
Appendix D - Error Number Requiring
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . 32
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 34
Related Manuals
Models
Overview
The Communications Gateway Module (CGM) provides
a control link between the Electric Fixed Ratio (EFR)
system and a selected fieldbus. This provides the
means for report monitoring and control by external
automation systems.
NOTE: The following system network configuration files
are available at help.graco.com.
• EDS file: DeviceNet or Ethernet/IP fieldbus
networks
• GSD file: PROFIBUS fieldbus networks
• GSDML: PROFINET fieldbus networks
• ACD file: DeviceNet or Ethernet/IP fieldbus
networks
The following components are included in the CGM
Installation Kit.
CGM Software
The following software is must be installed on the CGM
module to work properly with the EFR CGM map
19A796.
• 17P796, version 3.01.004
Manual Description
312864 Communications Gateway Module,
Instructions - Parts
3A6165 Electric Fixed Ratio Proportioner, Setup -
Operation
406987 GCA CAN Cables, Reference
Part Description
25B127 DeviceNet CGM Kit
26A700 EtherNet/IP CGM Kit
26A701 PROFIBUS CGM Kit
26A702 PROFINET CGM Kit
Ref. Description Qty.
ACGMKit 1
AA Gateway Module 1
AB Mounting Bracket 1
B Screw, #10-32 x .50 2
C Washer, #10, Nylon 2
D Communication Cable (not shown) 1
FIG. 1
BC
AA
AB

Installation
3A6338B 3
Installation
1. Ensure the system power is OFF and pressure has
been relieved. Follow the Pressure Relief Procedure
in the Electric Fixed Ratio Proportioner, Setup -
Operation manual.
2. Remove the pump yoke shroud (F) and frame cover
(G) from the EFR system.
3. Mount the CGM Kit (A) inside the system frame with
two screws (B) and washers (C).
4. Secure cables (CAN, J) to the frame using the cable
ties (H) provided, and route them through the
protected opening as shown in FIG. 4.
WARNING
ELECTRIC SHOCK HAZARD
To avoid electric shock, make sure the
system power is OFF before connecting or
disconnecting CAN cables.
PRESSURIZED FLUID HAZARD
This equipment stays pressurized until
pressure is manually relieved. To help
prevent serious injury from pressurized
fluid, such as skin injection, splashing fluid
and moving parts, follow Pressure Relief
Procedure when you stop spraying and
before cleaning, checking or servicing the
equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment
when in the work area to help prevent
serious injury, including eye injury, hearing
loss, inhalation of toxic fumes, and burns.
FIG. 2
FE
G
FIG. 3
FIG. 4
A
BC
CAN H
J

Installation
43A6338B
5. Connect the CAN cable from either CAN connection
on the CGM to port 2 on the EFR.
6. If used, connect the Ethernet, DeviceNet, or
PROFIBUS cable (J) to the CGM as applicable.
Connect the other end of the cable to the FieldBus
device.
7. Reinstall the pump yoke shroud (F) and the frame
cover (G) onto the EFR system.
8. Perform the Install or Update Data Map procedure
in the Communications Gateway Module,
Instructions – Parts manual.
9. See Available Internal Data on page 8 for details
regarding the FieldBus pinout setup.
10. Perform the Setup procedure on page 5 to
configure the fieldbus.
NOTE: To produce an accurate dispense, the dispense
valve must be controlled directly by the EFR. See the
Electric Fixed Ratio Proportioner, Setup - Operation
manual for I/O integration of the dispense valve with the
EFR.
NOTE: See Automation Outputs (signals from PLC
to EFR System) on page 22 for information on
triggering a dispense through the EFR using the CGM.
NOTICE
Ensure the CAN cable is connected to the appropriate
CAN connection. Failure to connect the CAN cable to
the correct CAN connection can result in damage to
the CGM module.
FIG. 5: Cable Connections
FIG. 6: Cable Connections
CAN
Connector 1 ti11972a
CAN
Connector 2
ti11985a

Setup
3A6338B 5
Setup
EFR and PLC Connection
Verify the PLC connection parameters are setup
correctly.
NOTE: The connection between the EFR and PLC will
not be made if the PLC connection parameters are not
set up correctly.
Gateway Screens
The Gateway screens are used to configure the
fieldbus. These screens are shown only if a CGM is
correctly installed in your system. See Installation on
page 3.
1. With the system on and enabled, press to
access the Setup screens.
2. Press the left arrow key once to navigate to the
main Gateway screen. See FIG. 7.
PROFIBUS Fieldbus Screens
These screens are shown only if a PROFIBUS Fieldbus
CGM is installed.
Screen 1
This screen enables the user to set the device address,
install date, location tag, function tag, and description.
Screen 2
This screen displays the hardware revision, system
serial number, and data map identification information.
Standard Gateway Map: 19A796
Comm. Format Data-SINT
Input Assembly Instance 100
Input Byte Size 42
Output Assembly Instance 150
Output Byte Size 22
FIG. 7: Example Fieldbus Screen
FIG. 8: PROFIBUS Fieldbus Screen 1
FIG. 9: PROFIBUS Fieldbus Screen 2

Setup
63A6338B
PROFINET Fieldbus Screens
These screens are shown only if a PROFINET Fieldbus
CGM is installed.
Screen 1
This screen enables the user to set the IP Address,
DHCP settings, subnet mask, gateway, and DNS
information.
Screen 2
This screen enables the user to set the station name,
install date, location tag, function tag, and description.
Screen 3
This screen displays the hardware revision, system
serial number, and data map identification information.
FIG. 10: PROFINET Fieldbus Screen 1
FIG. 11: PROFINET Fieldbus Screen 2
FIG. 12: PROFINET Fieldbus Screen 3

Setup
3A6338B 7
EtherNet/IP Fieldbus Screens
These screens are shown only if an EtherNet/IP
Fieldbus CGM is installed.
Screen 1
This screen enables the user to set the IP address,
DHCP settings, subnet mask, gateway, and DNS
information.
Screen 2
This screen displays the hardware revision, system
serial number, and data map identification information.
DeviceNet Fieldbus Screen
This screen is shown only if a DeviceNet Fieldbus CGM
is installed.
This screen enables the user to set the device address
and baud rate, as well as view the hardware revision,
system serial number, and data map identification
information.
FIG. 13: EitherNet/IP Fieldbus Screen 1
FIG. 14: EtherNet/IP Fieldbus Screen 2
FIG. 15: DeviceNet Fieldbus Screen

Available Internal Data
83A6338B
Available Internal Data
See Appendix A - I/O Signal Descriptions on page 19
for additional details regarding each input/output.
Unless stated otherwise:
• In each instance, bytes are stored in little endian
order (most significant to least significant).
• PROFIBUS and PROFINET data must be mirrored
by the PLC to get the correct data out on the PLC
side. When the data is mirrored, the least significant
byte is inserted into the most significant spot, and
the most significant byte is inserted into the least
significant spot.
-Example: If the data is a binary number with
0011100110110111, mirroring it to get the
correct data out of the PROFIBUS or
PROFINET will result in 0111101110010011.
• Values are subject to the same maximum and
minimum restrictions as the ADM.
NOTE: Automation Outputs can be monitored by the
corresponding Automation Inputs to verify the EFR
received the data correctly.

Available Internal Data
3A6338B 9
Automation Inputs (signals from EFR system to PLC)
Instance ID Description Data Type BIT Input Byte
Index’s
1 Heartbeat To PLC Boolean 0
0
2 System On Boolean 1
3 System Ready Boolean 2
4 Active Alarms Boolean 3
5 Active Deviations Boolean 4
6 Active Advisories Boolean 5
7 Current Sequence is Playing Boolean 6
8 Current Sequence is Paused Boolean 7
9 Current Sequence is Stopped Boolean 8
1
10 Dispense Valve Open Boolean 9
11 System is Priming Boolean 10
12 System is Purging Boolean 11
13 System is Parking Boolean 12
14 System is Depressurizing Boolean 13
15 Gel Shot is Running Boolean 14
16 EFR is Dispensing Boolean 15
17 {Reserved Bits} Boolean 16-23 2
18 {Reserved Bits} Boolean 24-31 3
19 Current Active Sequence uint8 0-7 4
20 Current Step of the Active Sequence uint8 0-7 5
21 Time Remaining to Complete Step (XX.X s) uint16 0-7 6
8-15 7
22 Red Pump Outlet Pressure (XXXX.X bar) uint16 0-7 8
8-15 9
23 Blue Pump Outlet Pressure (XXXX.X bar) uint16 0-7 10
8-15 11
24 Red Pump Inlet Pressure (XXXX.X bar) uint16 0-7 12
8-15 13
25 Blue Pump Inlet Pressure (XXXX.X bar) uint16 0-7 14
8-15 15
26 Pump Flow Rate (XXXX cc/min) uint16 0-7 16
8-15 17
27 Active Error Number Requiring Acknowledgment uint8 0-7 18
28 Active Operator Mode Dispense Flow Rate
(XXXX cc/min) uint16 0-7 19
8-15 20
29 Data Exchanged Element Selected uint8 0-7 21
30 Data Exchanged Element Value uint16 0-7 22
8-15 23
31 Selected Step of the Active Sequence uint8 0-7 24
32 Selected Step Amount (XXXX.XX) uint32
0-7 25
8-15 26
16-23 27
24-31 28

Available Internal Data
10 3A6338B
33 Selected Step Shot Type uint8 0-7 29
34 Selected Step Flow Rate (XXXX cc/min) uint16 0-7 30
8-15 31
35 Selected Step Calibration (XX.XX) uint16 0-7 32
8-15 33
36 Total Sequence Amount Requested (XXXX.XX cc) uint32
0-7 34
8-15 35
16-23 36
24-31 37
37 Total Sequence Amount Dispensed (XXXX.XX cc) uint32
0-7 38
8-15 39
16-23 40
24-31 41
Instance ID Description Data Type BIT Input Byte
Index’s