Graco Falcon Operation manual

Falcon and Falcon II Air–Assisted
and Airless Packages
Fine–finish spray package for waterborne and solvent–based fluids. For
professional use only.
Not for use in explosive atmospheres.
Instructions–Parts List
308994R
ENG
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Table of Contents.
Model 232810 Shown

2 308994
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mounting Template 9. . . . . . . . . . . . . . . . . . . . . . . . .
Operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Models
Air–Assisted Packages
Package
Part No. Series Pump Model Maximum Fluid Working Pressure Maximum Air Input Pressure Gun Ball/ Seat Material
232810 DFalcon 10:1
wall mount 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) plastic
232812 CFalcon 10:1
wall mount 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) no gun, no hoses
232815 DFalcon II 20:1
wall mount 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) plastic
232817 CFalcon II 20:1
wall mount 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) no gun, no hoses
232820 BFalcon 10:1
4-wheel cart
mount
1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) plastic
232822 BFalcon 10:1
4-wheel cart 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) no gun, no hoses
232823 AFalcon 20:1
4-wheel cart 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) plastic
233938 AFalcon 20:1
4-wheel cart 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) no gun no hoses
233939 AFalcon 20:1
2-wheel cart 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) plastic
233064 BFalcon 10:1
2-wheel cart 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) plastic
233065 BFalcon 10:1
2-wheel cart 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) plastic
288124 AFalcon 10:1
wall mount 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) carbide
288125 AFalcon 10:1
2-wheel cart 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) carbide
288126 AFalcon 10:1
4-wheel cart
mount
1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) carbide
288127 AFalcon II 20:1
wall mount 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) carbide
288128 AFalcon 20:1
2-wheel cart 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) carbide
288129 AFalcon 20:1
4-wheel cart 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) carbide

308994 3
List of Models
Airless Package
Package
Part No. Series Pump Model Maximum Fluid Working Pressure Maximum Air Input Pressure Gun Ball/ Seat Material
15D077 AFalcon 20:1
stand 2000 psi (13.7 MPa, 137 bar) 100 psi (0.7 MPa, 6.9 bar) carbide
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
This equipment is for professional use only.
Read all instruction manuals, tags, and labels before operating the equipment.
Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 28 for the maximum working pressure of this equipment.
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180F (82C) or below 0F (–18C).
Do not kink or over bend hoses or use hoses to pull equipment.
Wear hearing protection when operating this equipment.
Do not lift pressurized equipment.
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
Keep hands and clothing away from any moving parts.

4 308994
WARNING
SKIN INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury.
Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
Do not point the gun at anyone or at any part of the body.
Do not put your hand or fingers over the spray tip.
Do not stop or deflect leaks with your hand, body, glove or rag.
Do not “blow back” fluid; this is not an air spray system.
Always have the tip guard and the trigger guard on the gun when spraying.
Check the gun diffuser operation weekly. Refer to the gun manual.
Be sure the gun trigger safety operates before spraying.
Lock the gun trigger safety when you stop spraying.
Follow the Pressure Relief Procedure on page 12 whenever you: are instructed to relieve pres-
sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.
Tighten all fluid connections before operating the equipment.
Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.

308994 5
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
Ground all equipment in the work area. Refer to Grounding on page 10.
If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
Keep the spray area free of debris, including solvent, rags, and gasoline.
Electrically disconnect all equipment in the spray area.
Extinguish all open flames or pilot lights in the spray area.
Do not smoke in the spray area.
Do not turn on or off any light switch in the spray area while operating or if fumes are present.
Do not operate a gasoline engine in the spray area.
Keep a fire extinguisher in the work area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
Know the specific hazards of the fluid you are using.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

6 308994
Installation
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor. If you
supply your own accessories, be sure they are ade-
quately sized and pressure-rated for your system.
Fig. 1 is only a guide for selecting and installing sys-
tem components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
Prepare the Operator
All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equip-
ment.
The following manuals are included with this equip-
ment:
311001 AA Series Spray Gun or 309639 FTx II Spray
Gun
3A0149 AA Series Spray Gun
308995 Falcon and Falcon II Air Motors
308996 Falcon and Falcon II Pumps
Prepare the Site
NOTE: The compressed air supply to the gun must be
clean and dry, to prevent damage to the finish. Use a
coalescing air filter in the main air supply line.
Fig. 1. Ensure that the wall is strong enough to support
the weight of the pump and accessories, fluid, hoses,
and stress caused during pump operation.
Ensure that you have an adequate compressed air
supply.
Bring a compressed air supply line from the air com-
pressor to the pump location. Be sure all air hoses are
properly sized and pressure-rated for your system.
Use only electrically conductive hoses. The air hose
(A) should have a 3/8 npt(m) thread. A quick discon-
nect coupling is recommended.
Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line filter (C) and a moisture trap and drain valve
(D) to help remove moisture and contaminants from
the compressed air supply.
Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.
Have a grounded, metal pail available for use when
flushing the system.

308994 7
Installation
KEY
SUPPLIED COMPONENTS
1 Pump
2 Wall Bracket
23 Suction Hose
25 Strainer
28 Air-Assisted Alpha Spray Gun
31 Gun Fluid Supply Hose
34 Gun Air Supply Hose
35 Ground Wire (required; see page 10
for installation instructions)
38 Gun Swivel
39 Lens Covers
E Red-Handled Bleed-Type Master
Air Valve (required, for pump)
F Pump Outlet
G Pump Air Regulator (Red Knob)
H Air Relief Valve (Falcon II only)
J Gun Air Regulator (Gray Knob)
M Wet Cup
COMPONENTS YOU MUST SUPPLY
A Electrically Conductive Air Supply Hose
B Bleed-Type Master Air Valve
(for accessories)
C Air Line Filter
D Air Line Moisture Trap and Drain Valve
L 5 Gallon Pail
Fig. 1
2
28
38
35
D
A
L
C
B
H
Wall–Mounted Air–Assisted
Spray Package 232810 Shown
1
25
23
J
E
G
Mount the pump assembly so the top of the bracket
is 4 to 5 ft (1.2 to 1.5 m) above the floor.
The suction hose is 4 ft (1.2 m) long. Do not stretch the hose
tight; let it hang as shown, to assist fluid flow into the pump.
1
2
1
2
34
34
31
9140B
31
F
M
39
(H) Air Relief Valve
G
EH

8 308994
Installation
Supplied Components
WARNING
A red-handled bleed-type master air valve (E) is
supplied. This component helps reduce the risk of
serious injury, including fluid injection and splashing
of fluid in the eyes or on the skin, and injury from
moving parts when adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the valve is
closed. Trapped air can cause the pump to cycle
unexpectedly.
Fig. 1. The red-handled bleed-type master air
valve (E) is required in your system to relieve air
trapped between it and the air motor and gun when
the valve is closed (see the WARNING above). Do
not block access to the valve.
The pump air regulator with red knob (G) con-
trols pump speed and outlet pressure by adjusting
the air pressure to the pump.
The air relief valve (H) (on Falcon II and Air–As-
sisted packages only) opens automatically to
prevent overpressurization of the pump.
The gun air regulator with gray knob (J) adjusts
the air pressure to the air-assisted Alpha spray
gun (28).
The suction hose (23) allows the pump to draw
fluid from a 5 gallon pail (L). Also supplied is a
filter (25).
The air-assisted Alpha spray gun (106) dis-
penses the fluid. The gun houses the spray
tip (33 not shown), which is available in a wide
range of sizes for different spray patterns and rates
of flow. The standard tip included with this package
is AAM413 (Falcon) or AAM415 (Falcon ll). The
package also includes a tip of choice. Both tips are
unassembled. Refer to gun manual 311001 or
3A0149 for tip installation.
The FTx II Airless Spray Gun (106) dispenses the
fluid. The gun houses the spray tip (33, not shown),
which is available in a wide range of sizes for
different spray patterns and rates of flow. The
standard tip included with this Package is LTX517.
The package also includes fine–finish tip FFT312.
Refer to gun manual 309639 for tip installation.
WARNING
Hoses must be connected correctly. An incorrectly
installed hose may burst causing serious injury.
The red hose (34) provides the gun air supply
(Air–Assisted gun package only).
The blue hose (31) provides the gun fluid supply.
The gun swivel (38) allows for freer gun move-
ment and comes attached to the blue hose.
Install the Pump – Wall Mount Packages
NOTE: Before mounting the pump on the wall, ensure
that the wall is strong enough to support the weight of
the pump and accessories, fluid, hoses, and the stress
caused during pump operation.
1. Position template (Fig. 2, page 9) 4.5 ft above
floor. Drill four holes in wall.
2. Lift the pump assembly into position and bolt the
pump bracket (2) to the wall. Use 3/8 in. bolts and
washers to mount the pump module to the wall.
Use bolts that are long enough to keep the pump
bracket from vibrating during operation. Check
bolts periodically.

308994 9
Fi
g
. 2
CUT HERE
3.0 in.
2.25 in.
WALL MOUNTING TEMPLATE
THIS END UP
9141A

10 308994
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE AND EXPLOSION
HAZARD on page 5.
1. Pump: use the ground wire and clamp (supplied).
See Fig. 3. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground wire
(22) into the slot in lug (Z) and tighten the locknut
securely. Connect the other end of the wire to a
true earth ground.
Fig. 3
W
22
X
Z
0720
2. Pump air supply and fluid hoses: Use only electri-
cally conductive hoses with a maximum of 500 feet
(150 m) combined hose length to ensure ground-
ing continuity. Check the electrical resistance of
your air and fluid hoses at least once a week. If the
total resistance to ground exceeds 29 megohms,
replace the hose immediately.
NOTE: Use a meter that is capable of measuring
resistance at this level.
3. Air compressor: follow manufacturer’s recommen-
dations.
4. Spray gun: ground through connection to a prop-
erly grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu-
ity.
8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.
Setup
1. Fig.1. Attach end of blue fluid hose (31) without
gun swivel (38) to pump outlet (F).
2. (Air–Assisted Packages Only) Attach one end of
red air hose (34) to gun air regulator with gray
knob (J).
WARNING
Hoses must be connected properly. An incorrectly
installed hose may burst causing serious injury.
3. (Air–Assisted Packages Only) Attach remaining
end of red air hose (34) to air inlet at base of gun
(28).
4. Attach gun swivel to gun (28) fluid inlet.
5. (Air–Assisted Packages Only) Tape red air hose
(34) and blue fluid hose (31) together as needed.
6. (Air–Assisted Packages Only) Apply lens cover
(39) to both regulator gage lenses.

308994 11
Operation
Fig. 4
2
28
38
35
D
A
L
C
B
Model 232810 Shown
1
25
23
J
E
G
1
2
34
34
31
9140B
31
1The suction hose is 4 ft (1.2 m) long. Do not stretch the hose tight;
let it hang as shown, to assist fluid flow into the pump.
2Adjust the suction tube so it is about 1/2 in. (13 mm)
off the bottom of the pail (L).
KEY
1 Pump
2 Wall Bracket
23 Suction Hose
25 Filter
28 Air-Assisted Spray Gun
31 Gun Fluid Supply Hose
34 Gun Air Supply Hose
35 Ground Wire
38 Gun Filter/Swivel
A Electrically Conductive Air
Supply Hose
B Bleed-Type Master Air Valve
(for accessories)
C Air Line Filter
E Red-Handled Bleed-Type
Master Air Valve (required,
for pump)
G Pump Air Regulator
J Gun Air Regulator
L 5 Gallon Pail
M Wet-Cup M

12 308994
Operation
Pressure Relief Procedure
WARNING
SKIN INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the spray tip.
Air–Assisted Packages
1. Fig. 4. Shut off power to the pump by closing the
bleed-type master air valve (E, required in the
system).
2. Fig. 5. Unlock the gun trigger safety.
3. Hold a metal part of the gun firmly to the side of a
grounded metal waste container and trigger the
gun to relieve the fluid pressure.
4. Lock the gun trigger safety.
5. If you suspect that the spray tip is completely
clogged or that pressure has not been fully re-
lieved after following the steps above, very slowly
loosen the air cap retaining ring to relieve pressure
in the cavity between the ball/seat shutoff and the
plugged tip. Clear the tip orifice.
6. If you suspect that the gun fluid filter or the fluid
hose is completely clogged or that pressure has
not been fully relieved after following the steps
above, very slowly loosen the hose end coupling
at the gun and relieve pressure gradually. Then
loosen completely to clear the obstruction.
Airless Packages
1. Fig. 4. Shut off power to the pump by closing the
bleed–type master air valve (E, required in the
system).
2. Lock the gun trigger safety.
3. Remove tip.
4. Unlock the gun trigger safety.
5. Hold the metal part of the gun firmly to the side of
a grounded metal waste container and trigger the
gun to relieve the fluid pressure.
6. Lock the gun trigger safety.
7. Turn Prime/Spray valve to PRIME.
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ÎÎÎ
ÎÎÎ
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9255A
Fig. 5
Gun Trigger
Safety Unlocked
Gun Trigger
Safety Locked
WARNING
If you suspect that the spray tip or hose is com-
pletely clogged, or that pressure has not been fully
relieved after following the steps above, very
slowly loosen the hose end coupling and relieve
pressure gradually, then loosen completely. Now
clear the tip or hose.

308994 13
Operation
Wet Cup
Fig. 4. Before starting, fill wet cup (M) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See Flushing on page 16.
Prime the Pump
1. Fig. 4. Remove tip guard and spray tip from
gun (28). Refer to gun manual.
2. Close gun air regulator with gray knob (J) by
turning knob counter clockwise reducing pressure
to zero. Close pump air regulator with red knob (G)
by turning knob counter clockwise reducing pres-
sure to zero. Close bleed-type air valves (B, E).
3. Connect air line (A) to bleed type air valve (E).
4. Check that all fittings throughout system are
tightened securely.
5. Position pail (L) close to pump. Suction hose (23)
is 4 ft (1.2 m) long. Do not stretch hose tight; let it
hang as shown in Fig. 4, to assist fluid flow into
pump.
6. Hold metal part of gun (28) firmly to side of
grounded metal pail and hold trigger open.
7. Open bleed-type air valves (B, E). Slowly turn
clockwise pump air regulator with red knob (G)
increasing pressure until pump starts.
8. Cycle pump slowly until all air is pushed out and
pump and hoses are fully primed.
9. Release gun trigger and lock trigger safety. Pump
should stall against pressure.
Install the Spray Tip
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
Relieve the pressure by shutting off air valve and then
trigger the gun. Install the spray tip and tip guard as
explained in your separate gun manual, supplied.
The fluid output and pattern width depend on the size
of the spray tip, the fluid viscosity, and the fluid pres-
sure. Use the Spray Tip Selection Chart in your gun
instruction manual as a guide for selecting an
appropriate spray tip for your application.

14 308994
Operation
Adjust the Spray Pattern – Air–Assisted
Packages
WARNING
SKIN INJECTION HAZARD
To reduce the risk of component rupture
and serious injury, including injection, do
not exceed the gun’s maximum fluid
working pressure of 1500 psi (10 MPa, 105 bar) or
the maximum working pressure of the lowest rated
component in the system.
WARNING
COMPONENT RUPTURE HAZARD
Do not exceed the maximum fluid and
air pressure of this gun. Higher pres-
sures can cause parts to rupture and result in
serious injury.
1. Do not turn on air supply. Set fluid pressure at low
starting pressure. For low viscosity fluids (less
than 25 sec, #2 Zahn cup) with lower percent
solids (typically less than 40%), start at 300 psi
(2.1 MPa, 21 bar) at pump outlet. For fluids with
higher viscosity or higher solids content, start at
600 psi (4.2 MPa, 42 bar). Fluid pressure is con-
trolled by air regulator supplying pump. See exam-
ple following.
Example:
Pump Ratio x Pump Air Regulator
Setting = Fluid Pressure
Falcon I
(10:1 ratio) x30 psi (0.21 MPa,
2.1 bar) =300 psi (2.1 MPa,
21 bar)
Falcon II
(20:1 ratio) x 30 psi (0.21 MPa, 2.1 bar) = 600 psi (4.2 MPa,
42 bar)
2. Trigger gun to check atomization; do not be con-
cerned about pattern shape.
3. Increase fluid pressure in 100 psi (0.7 MPa, 7 bar)
increments, just to point where further increase in
fluid pressure does not significantly improve fluid
atomization. See example following.
Example:
Pump
Ratio x Pump Air Regulator Setting (increments) = Fluid Pressure
(increments)
Falcon I
(10:1
ratio)
x10 psi (0.07 MPa,
0.7 bar) =100 psi (0.7 MPa,
7 bar)
Falcon II
(20:1
ratio)
x 5 psi (0.035 MPa,
0.35 bar) = 100 psi (0.7 MPa,
7 bar)

308994 15
Operation
4. Fig. 6. Close off pattern adjustment air by turning
knob (S) clockwise (in) all the way. This sets gun
for its widest pattern.
5. Fig. 7. Set atomizing air pressure at about 5 psi
(0.35 bar, 35 kPa) when triggered. Check spray
pattern, then slowly increase air pressure until tails
are completely atomized and pulled into spray
pattern. Do not exceed 100 psi (0.7 MPa, 7 bar) air
pressure to gun.
Fig. 6. For narrower pattern, turn pattern adjust-
ment valve knob (S) counterclockwise (out). If
pattern is still not narrow enough, increase air
pressure to gun slightly or use different size tip.
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9131A
Fig. 6
S
Out
(narrower
pattern)
In
(wider
pattern)
S
No Air Too Little Air Right Amount
of Air
Fig. 7 0792
Shutdown and Care of the Pump
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
Always flush the pump before the fluid dries on the
displacement rod. See Flushing the Pump on page
16.

16 308994
Maintenance
Preventive Maintenance Schedule
The operating conditions of your particular system
determine how often maintenance is required. Estab-
lish a preventive maintenance schedule by recording
when and what kind of maintenance is needed, and
then determine a regular schedule for checking your
system.
Fig.1. Replace lens covers (39) on regulator gauge
lenses when dirt makes gouges difficult to read.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
Flushing the Pump
WARNING
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
AND EXPLOSION HAZARD on page
5. Be sure the entire system and flush-
ing pails are properly grounded. Refer to
Grounding on page 10.
Flush the pump:
Before first use
When changing colors or fluids
Before fluid drys or settles out in a dormant pump
(check the pot life of catalyzed fluids)
Before storing the pump.
Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
1. Fig. 4. Relieve the pressure.
2. Remove tip guard and spray tip from gun. Refer to
separate gun manual.
3. Place suction hose (23) in container of solvent.
4. Hold metal part of gun firmly to side of grounded
metal pail.
5. Start pump. Always use lowest possible fluid
pressure when flushing.
6. Trigger gun. Flush system until clear solvent flows
from gun.
7. Relieve pressure.
8. Clean tip guard, spray tip, and fluid filter element
separately, then reinstall them.
9. Clean inside and outside of suction hose.

308994 17
Notes

18 308994
Falcon Parts Drawing
B
B
TI0131B
* Not provided with model 232812.
28*
38*
34*
A
Model 232810 Shown
31*
22*
A
23*
24*
1
2
3
4
56
78
9
47
11
21
13
14
15
16
17
18
19
13
21
26
27
35
31* REF
34* REF
39
40
49
48

308994 19
Falcon Parts List
Falcon
Models: 232810, 232812 and 288124
Ref
No. Part No. Description Qty Ref No. Part No. Description Qty
1 241594 PUMP, Falcon, 10:1 1
(see manual 308996)
2 243594 BRACKET, pump 1
3 100016 WASHER, lock 2
4 100270 SCREW, cap, hex hd 2
5 15C287 PLATE, designation 1
6 104088 RIVET, blind 2
7 114362 VALVE, ball, valve 1
8 114381 SCREW, cap, button hd 2
9 157350 FITTING 1
11 115242 REGULATOR, air, 1/4 npt 1
13 159840 ADAPTER 2
14 160430 GAUGE, pressure, air 1
15 115252 GAUGE, pressure, air 1
16 115219 FITTING, tee, 1/4 npt 1
17 115243 REGULATOR, air, 1/4 npt 1
18 100840 FITTING, tube, qd 1
19 115244 NUT, regulator 2
21 115841 FITTING, tube, qd, swivel 2
22* 112100 ADAPTER, male
(used on models 232810 and 232811) 1
23* 241634 HOSE, coupled, suction
(used on models 232810 and 232811) 1
24* 218798 STRAINER
(used on models 232810 and 232811) 1
26 162453 NIPPLE 1
27 166846 FITTING, adapter 1
28* 288844 GUN ASSY, plastic (see manual 311001)
(used on model 232810) 1
287926 GUN ASSY, carbide (see manual 311001)
(used on model 288124) 1
31* 241812 HOSE, fluid, coupled, 25 ft
(used on models 232810 and 232811) 1
32* AAMXXX TIP, optional (user selected – not shown) 1
33* AAM413 TIP, spray (not shown) 1
34* 241811 HOSE, air, coupled, 25 ft
(used on models 232810 and 232811) 1
35 238909 WIRE, grounding assy 1
38* 115898 SWIVEL
(used on models 232810 and 232811) 1
39 193199 LENS COVER SHEET 1
40 061374 TUBE, polyurethane, round, 6.67 in. 1
47 115840 HOSE, coupled 1
48 196157 LABEL 1
49 159841 FITTING 1
* Not provided with model 232812.

20 308994
Falcon ll Parts Drawing
* Not provided with model 232817.
28*
38*
34*
A
B
Model 232815 Shown
31*
22*
A
B
23*
24*
1
2
3
4
56
78
9
47
11
21
13
14
15
16
17
18
19
13
21
26
27
35
31* REF
34* REF
39
40
TI0130B
36
48
49