Graco LineLazer III 200HS Instruction Manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
309892A
Operation
LineLazer III 200HS
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
Read all Warnings and Instructions
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Warning
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WARNING MISE EN GARDE
FIRE AND EXPLOSION HAZARD DANGER D’INCENDIE ET D’EXPLOSION
Solvent and paint fumes can ignite or explode.
To help prevent a fire and explosion:
• Use only in an extremely well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes
and plastic drop cloths (static arc hazard). Do not plug or
unplug power cords or turn lights on or off in spray area.
• Ground Sprayer, object being sprayed, paint and solvent pails.
• Hold gun firmly to side of grounded pail when triggering into
pail.
• Use conductive airless paint hose.
• Do not use 1,1,1-trichloroethane, methylene chloride, other
halogenated hydrocarbon solvents or fluids containing such
solvents in pressurized aluminum equipment. Such use could
result in a chemical reaction, with the possibility of explosion.
• Do not fill fuel tank while engine is running or hot.
• Do not flush with gasoline.
• Do not touch hot surfaces.
Les gaz de solvent et de peinture peuvent s’enflammer ou
exploser.
Pour empècher tout incendie and explosion:
• N’utiliser l’appareil que dans une zone extrêmement bien
aérée
• Supprimer toutes les source de feu, telles que les veilleuses,
cigarettes et bâches plastique (risque de décharge d’électricité
statique). Ne pas brancher ou débrancher de cordons
d’alimentation ni allumer ou éteindre une lampe sur le site de
pulvérisation.
• Raccorder le pulvérisateur, l’objet à peindre et les seaux de
peinture et de solvant à la terre.
• Tenir le pistolet fermement contre la paroi d’un seau mis à la
terre lorsqu’on pulvérise dans le seau.
• N’utiliser que des flexibles de peinture conducteurs sans air.
• Ne jamais utiliser de trichloroéthane-1,1,1, de chlorure de
méthylène, d’autres solvants à base d’hydrocarbures
halogénés ou des fluides contenant de tels solvants dans une
unité sous pression en aluminium. Cela pourrait provoquer
une réaction chimique avec risque d’explosion.
FLUID INJECTION AND HIGH PRESSURE HAZARD DANGER D’INJECTION FLUIDE ET HAUTE PRESSION
High pressure spray or leaks can inject fluid into the body.
To help prevent injection, always:
• Engage trigger safety latch when not spraying.
• Keep clear of nozzle and leaks.
• Do PRESSURE RELIEF if you stop spraying or begin
servicing sprayer.
• Do not use components rated less than sprayer Maximum
Working Pressure.
• Never allow children to use this unit.
• Wear protective eyewear, clothing and respirator as recom-
mended by fluid and solvent manufacturers.
If high pressure fluid pierces your skin, the injury might look like
“just a cut". But it is a serious wound! Get immediate medical
attention.
La pulvérisation sous haute pression ou les fuites peuvent
injecter des fluides dans le corps.
Pour éviter toute injection, toujours:
• Verrouiller la gâchette à chaque arrêt de la pulvérisation.
• Se tenir loin de la buse et des fuites.
• RELÂCHER LA PRESSION à la fin de la pulvérisation ou
avant de réparer le pulvérisateur.
• Ne pas utiliser de composants dont la pression nominale est
inférieure à la Pression maximale de service du système.
• Ne jamais permettre aux enfants d’utiliser cet appareil.
Si du liquide sous haute pression est injecté sous la peau, la
blessure peut avoir l’apparence «d’une simple coupure», mais
c’est en fait une blessure sérieuse! Consulter un médecin
immédiatement.
MOVING PARTS HAZARD DANGER DE PIÈCES DE MOBILES
Moving parts can cause serious injury.
To help prevent injury from moving parts:
• Shut off sprayer when repairing.
• Install all covers, gaskets, screw and washers before operat-
ing.
• Do not touch moving parts with fingers or tools when testing
repairs.
Les pièces mobiles peuvent causer des dommages sérieux.
Pour aider à empêcher des dommages des pièces mobiles:
• Coupez le pulvérisateur en réparant.
• Installez tout les couvertures, garnitures, vis et rondelles avant
l”opération.
• Ne touchez pas les pièces mobiles avec des doigts ou des
outils en examinant des réparations.
FLYING PARTS HAZARD DANGER DE PIÈCES DE VOL
Flying parts can cause serious injury.
To help prevent injury from flying parts:
• Wear safety glasses when repairing hydraulic pump
• Keep personnel from repair area when repairing hydraulic
pump.
• Make sure displacement pump pin is secured by retaining ring.
Les pièces de vol peuvent causer des dommages sérieux.
Pour aider à empêcher des dommages des pièces de vol:
• Verres des sûreté d’usage en réparant la pompe hydraulique.
• Gardez le personnel du secteur de réparation en réparant la
pompe hydraulique.
• S’assurent la goupille la pompe de déplacement est fixée par
le circlip.

Tip Selection
309892A 3
Tip Selection
221203* 2 (5) ✔
LL5213* 2 (5) ✔
LL5215* 4 (10) ✔
LL5217 4 (10) ✔
LL5219 4 (10) ✔
LL5315 4 (10) ✔
LL5317 4 (10) ✔
LL5319 4 (10) ✔
LL5321 4 (10) ✔
LL5323 4 (10) ✔
LL5327† 4 (10) ✔
LL5417# 4 - 8
(10 - 20)
✔
LL5419# 4 - 8
(10 - 20)
✔
LL5421# 4 - 8
(10 - 20)
✔
LL5621 8 - 12
(20 - 30)
✔
LL5623 8 - 12
(20 - 30)
✔
LL5625 8 - 12
(20 - 30)
✔
LL5627 8 - 12
(20 - 30)
✔
English Français Español Italiano Nederlands Portugues
* Use 100 mesh filter
to reduce tip clogs
# Best for LineDriver
†Best for cold
weather
in.
(cm)
in.
(cm) in.
(cm) in.
(cm)

4309892A
English
1 Display
2 Main ON/OFF
switch
3 Spray gun control
4 Prime/Spray valve
5Filter
6 Trigger lock
7 Engine/Controls
8 Drain and siphon
tubes
9 Pump valve
10 Pressure control
11 Turn control
Label No.15A245,
off
on
1
2
3
4
5
6
7
8
9
10
11
7
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Setup
309892A 5
Setup
1 Ground sprayer with ground-
ing clamp during Setup and
Cleanup.
2 Fill throat packing nut with
TSL to decrease packing
wear. Do this each time you
spray and store.
3 Check engine oil level. Add
SAE 10W-30, if necessary.
4 Fill fuel tank.
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2
Approximate
Fill Level
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Setup
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5 Check hydraulic oil level.
Add Graco hydraulic oil,
Grade 46, 169236 (5 gal-
lon/18.9 liter) or 207428 (1
gallon/3.8 liter). Hydraulic
tank capacity is 1 gallon(3.8
liter).
6 Set pump valve OFF. 7 Install new strainer.
Safe Range (cold)
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off
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Setup
309892A 7
8 Turn prime valve down. Turn
pressure control counter-
clockwise to lowest pres-
sure.
9 Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail
and to true earth ground. Do 1. - 5. of Startup to flush out storage oil shipped in sprayer. Use water to
flush water-base paint and mineral spirits to flush oil-base paint and storage oil.
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ti3441a PAINT
FLUSH
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Startup
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Startup
1 Start engine.
a Move fuel valve to open b Move choke to closed c Set throttle to fast d Set engine switch ON
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Startup
309892A 9
e Pull starter cord f After engine starts, move
choke to open
g Set throttle to desired set-
ting
Digital display is functional after
engine starts.
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Startup
10 309892A
2 Set pump valve ON. -
Hydraulic motor is now
active -
3 Increase pressure enough to
start hydraulic motor stroking
and allow fluid to circulate for
15 seconds; turn pressure
down, turn prime valve hori-
zontal.
4 Take spray gun trigger safety
OFF
5 Hold gun against grounded
metal flushing pail. Trigger
gun and increase fluid pres-
sure slowly until pump runs
smoothly.
on
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Startup
309892A 11
SwitchTip and Guard Assembly
6 Place siphon tube in paint
pail.
7 Trigger gun again into flush-
ing fluid pail until paint
appears. Assemble tip and
guard.
1 Engage trigger safety. Insert
SwitchTip. Insert seat and
OneSeal.
2 Screw assembly onto gun.
Hand tighten.
PAINT
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OneSeal
seat
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Gun Placement
12 309892A
Gun Placement
Install Gun Position Gun Select Gun
1 Insert gun into gun holder.
Tighten clamp.
2 Position gun up/down, for-
ward/reverse, left/right.
See examples, page 13.
3 Connect gun cables to left or
right gun selector plates.
a One gun: Disconnect one gun
selector plate from trigger.
b Both guns simultaneously:
Adjust both gun selector plates
to position 1.
c Solid-skip and skip-solid: Adjust
solid-line gun to position 1 and
skip-line gun to position 2.
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1
2
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a
c
b
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Gun Placement
309892A 13
English
1 One line
2 One line up to 24 in. (610
cm) wide.
3 Two lines
4 One line or two lines to
spray around obstacles
5 One gun curb
6 Two gun curb
7 Two lines or one line up
to 24 in. (610 cm) wide.
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2
3
4
7
6
5

Gun Placement
14 309892A
Trigger Sensor Adjustment Clearing Tip Clogs
Adjust screw in handle to syn-
chronize spray icon with fluid
spray.
1 Release trigger, put trigger
safety ON. Rotate SwitchTip.
Take trigger safety OFF and
trigger gun to clear the clog.
Never point gun towards
your hand or into a rag!
2 Put trigger safety ON, return
SwitchTip to original posi-
tion, take trigger safety OFF
and continue spraying.
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2
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Digital Tracking System (DTS)
309892A 15
Digital Tracking System (DTS)
Operation - Main Menu
Short press moves to next dis-
play.
Long press changes units or
resets data.
1 Start engine, page 8.
Sprayer Model displays briefly.
e.g. 200HS
Pressure display appears.
Dashes appear when pressure is
less than 200 psi (14 bar, 1.4
MPa).
2 Short press DTS button to
move to Speed (miles per
hour or kilometers per hour).
3 Short press DTS button to
move to rolling average Film
Build (mils or microns).
Note: Displays the average wet
film build over the last 20 ft (6 m)
sprayed. The proper line width
(LW) must be selected, step 7.
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Digital Tracking System (DTS)
16 309892A
4 Short press DTS button to
move to Job Distance (ft or m).
Note: Displays the linear line
length applied since the last reset.
See Reset screen, step 9.
5 Short press DTS button to
move to Job Material
Counter.
Note: Displays material sprayed
(gallons or liters x 10) since the
last reset.
6 Short press DTS button to
move to Line Width (LW)
Selector.
Note: Displays the line width
used to calculate film build (in. or
cm).
7 Press and hold DTS button
to change LW. LW changes
from 2 - 12 in. (5 - 30 cm).
Release DTS button when
desired LW appears.
Note: If your distance reading is
feet, LW is inches. If your distance
reading is meters, LW is centime-
ters.
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Digital Tracking System (DTS)
309892A 17
8 Short press DTS button to
move to Job Film Build.
Note: Displays the average wet
film build (mils or microns) since
the last reset.
9 Short press DTS button to
move to job RESET display.
10 Press and hold DTS button
to reset job distance, job
material and film build values
to zero,
or
short press DTS button to
return to Pressure display.
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Digital Tracking System (DTS)
18 309892A
DTS Secondary Menu
1 Start engine, page 7.
Pressure display appears
2 Simultaneously press DTS
button and set ON/OFF
switch ON.
Measure Mode display appears
Use Measure Mode to measure
unknown distances
3 To use Measure Mode, press
and hold DTS button until
distance display appears.
To skip Measure Mode, short
press DTS button, to go to
step 4.
OR
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Digital Tracking System (DTS)
309892A 19
a Short press DTS again to
start measuring.
ON appears on left side of
display. Now push striper
and measured distance
appears in display.
b Short press DTS again to
stop measuring.
Note: Repeated short presses of
DTS alternately turn Measure
mode on and off.
c Press and hold DTS button
to reset to zero.
d Set ON/OFF switch OFF to
exit Measure mode.
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Digital Tracking System (DTS)
20 309892A
4 Short press DTS button to
move from MEAS display to
LIFE material counter dis-
play.
LIFE appears momentarily,
then life time gallons (liters x
10) sprayed above 1000 psi
(70 bar, 0,7 MPa).
5 Short press DTS button to
move to Total Material
Counter.
TOTAL appears momen-
tarily, then total gallons
(liters x 10) pumped at all
pressures.
6 Short press DTS button to
move to SPRAY (distance).
MILES or
KILOMETERS scrolls
across display, then total
length of lines applied.
7 Short press DTS button to
move to TOTAL (distance).
MILES or KILOMETERS
scrolls across display, then
total distance traveled, with
or without spraying.
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