Graco Xtreme-Duty 25A598 Guide

OperationandParts
Xtreme Xtreme
Xtreme- - -Duty™ Duty™ Duty™Agitator Agitator Agitatorand and and
Packages Packages
Packages3A4032D
EN
For For
Formixing mixing mixinghigh high high- - -viscosity viscosity viscositycoatings coatings coatingssupplied supplied suppliedin in in55 55 55gallon gallon gallon(200 (200 (200liter) liter) liter)open open open- - -headed headed headeddrums. drums. drums.For For For
professional professional
professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandin
relatedmanuals.Saveallinstructions.
100 psi (7.0 bar, 0.7 MPa) MaximumAir Input Pressure
See page 3 for model information.
PROVENQUALITY .LEADINGTECHNOLOGY .

Contents Contents
Contents
RelatedManuals............................................3
ModelInformation.........................................3
Warnings.......................................................4
SystemComponentIdentication...................7
Installation....................................................8
Grounding...............................................8
TypicalInstallation..................................8
AssemblingandPositioningthe
Agitator......................................9
AttachingtheBlades................................10
AirConnections.......................................11
FluidAccessories.....................................12
Operation......................................................13
PressureReliefProcedure........................13
Setup.......................................................13
UsingtheElevator(includedinsome
packages)...................................14
UsingtheAgitator...................................14
UsingtheFeedPump(includedinsome
packages)...................................14
Maintenance..................................................15
AgitatorFasteners...................................15
AgitatorBlades........................................15
AirMotorMufer.....................................15
Service...........................................................16
FlushingtheAgitatorAirMotor...............16
LubricatingtheAgitatorAirMotor...........16
Parts..............................................................17
Xtreme-DutyAgitator25A598.................17
Xtreme-DutyAgitator25N588................18
Xtreme-DutyAgitatorDriveTrain............19
Xtreme-DutyAgitatorPackages
25A599–25A604.......................21
TechnicalData...............................................23
GracoStandardWarranty...............................24
2
3A4032D

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
ComponentManualsinEnglish:
Manual Manual
ManualDescription Description
Description
306287Elevatorsandpumpsupports
308118SSTfeedpumps,5:1and10:1ratio
307044CSfeedpump,5:1ratio
308738CSfeedpump,10:1ratio
307043Monark®airmotors
306982President®airmotors
Model Model
ModelInformation Information Information
Formaximumairanduidworkingpressuresandagencyapprovalsofpackagecomponents,
seeappropriatecomponentmanual.
Model Model
ModelDescription Description
DescriptionApprovals Approvals
Approvals
25A598Xtreme-Duty
Agitator
25N588
Xtreme-Duty
AgitatorHeated
Hopper
25750359
II1/2G
ExhIIBT4Ga/Gb
ITS16ATEX100984X
ITS21UKEX0262X
+1°C≤Ta≤+40°C
List List
Listof of ofPackages Packages Packages
Package Package
PackageAgitator Agitator
AgitatorMounting Mounting MountingSupport Support
SupportFeed Feed
FeedPump Pump PumpApprovals Approvals Approvals
25A599 25A599
25A599
AGITATORONDRUM
COVER
Xtreme-Duty
Agitator25A598
Drum
coverwith
recirculation
kit
Handleson
drumcover–––––
25A600 25A600
25A600
AGITATORWITH
ELEVATOR
Xtreme-Duty
Agitator25A598
Drum
coverwith
recirculation
kit
Elevator
withsupport
attachments
–––––
25A601 25A601
25A601
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
5:1CSMonark
25A602 25A602
25A602
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
5:1SST
Monark
25A603 25A603
25A603
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
10:1CS
President
25A604 25A604
25A604
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
10:1SST
President
3A4032D 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthis
equipment.Theexclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbols
refertoprocedure-specicrisks.Whenthesesymbolsappearinthebodyofthismanualoron
warninglabels,referbacktotheseWarnings.Product-specichazardsymbolsandwarningsnot
coveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.
Paintorsolventowingthroughtheequipmentcancausestaticsparking.Tohelp
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,
andplasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayorushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen
ammablefumesarepresent.
•Useonlygroundedhoses.
•Holdgunrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
Equipmentmustcomplywiththefollowingconditionstoavoidahazardousconditions
whichcancausereorexplosion.
•Electrostaticcharginghazard.Cleansurfaceswithadampclothandreadinstructions
foradditionaltechniquestomitigateriskofelectrostaticdischarge.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoron
skinandcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedparts
immediately.
4
3A4032D

Warnings
WARNING WARNING
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,or
servicingequipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpower
sources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesor
onskin,inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespecichazardsoftheuidsyouareusing.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingto
applicableguidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventserious
injury,includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.
Protectiveequipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbytheuidand
solventmanufacturer.
3A4032D 5

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowest
ratedsystemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.See
Technical Technical
TechnicalData Data Datainallequipmentmanuals.Readuidandsolventmanufacturer’s
warnings.Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet
(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipment
isnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywith
genuinemanufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagency
approvalsandcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouare
usingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,and
hotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
6 3A4032D

SystemComponentIdentication
System System
SystemComponent Component ComponentIdentication Identication Identication
Key: Key:
Key:
AAgitatorairmotorandgearreducer
BXtreme-Dutyagitatorblade
CAgitatorshaftandcoupler
DStainlesssteeldrumcover
FRecirculationtube
GGroundwirewithclamp
HFeedpumpstrainer
Key: Key:
Key:
JDrumcoverelevator
KDrumcoversupport(forelevator)
LFeedpump
MPumpaircontrol
NAgitatoraircontrol
PElevatoraircontrol
3A4032D
7

Installation
Installation Installation
Installation
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreduce
theriskofstaticsparking.Staticsparkingcan
causefumestoigniteorexplode.Grounding
providesanescapewirefortheelectric
current.
Togroundtheagitator,connectoneendofthe
groundwire(G)tothegroundconnector(GC)
onthesideoftheagitatorand/ordrumcover.
Connecttheclampendofthegroundwiretoa
trueearthground.
Foranadditionalgroundwireandclamp,order
Part237569.
Typical Typical
TypicalInstallation Installation Installation
Ref. Ref.
Ref.Description Description
Description
AF*AirSupplyLineFilter
ALAirSupplyLineLubricator
AMAgitatorMotor
MT*MixTank(referenceonly)
RGAirRegulatorandGauge
* Items not supplied.
AL
AM
AF
RG
MT
ti28844b
8 3A4032D

Installation
Assembling Assembling
Assemblingand and andPositioning Positioning Positioningthe the the
Agitator Agitator
Agitator
Toreducetheriskofreandexplosion,
alwaysmaintainaminimumof1in.clearance
insidethematerialdrumbetweenrotating
agitatorpartsandanyotherobjects,including
thedrumtopreventsparksfromcontact.This
includestheedgesofthedrumaswellasany
itemwhichmaybeinsertedintothedrum
fromanotheropening,suchasfeedpumps
orsuctiontubes.
With With
Withan an anElevator Elevator Elevator
Toreducetheriskofinjuryfrombeing
crushedbyequipment,donotgounderthe
elevatorwhenitisraised.
Mountthedrumcoverasdescribedinthe
ElevatorsandPumpSupportsManual306287.
Theelevatormustbeinthedownpositionwhen
youdoanyworkontheelevator,agitator,or
drumcoverassembly.
Without Without
Withoutan an anElevator Elevator Elevator
Whenincludedinapackagewithoutanelevator,
thedrumcoverisprovidedwithhandlesforeasy
liftingandpositioning.Foradditionalhandles,
ordertheHandlesKit,part237524.
Placetwostandard55U.S.gallon(45Imperial
gallon,200L)drums14in.(36cm)apart,and
centerthedrumcoveronthebarrels.
1.Installthefourlocknuts(A2)holdingthe
agitatortothedrumcover.
2.Tightenthelocknutsto30ft-lb(40.6N•m).
3A4032D 9

Installation
Securing Securing
Securingthe the theDrum Drum DrumCover Cover Cover
Thedrumcovermustbesecuredtothedrum
toensureproperclearanceofrotatingparts
andpreventvibration.Ifusingthedrum
coverwithoutanelevator,thecovermustbe
securedbyclampingorothermeans.For
open-headeddrumswithclosingring,make
surethelever-lockorclosingboltisfastened
securelybeforeoperating.
Using Using
Usinga a aCustom Custom CustomDrum Drum DrumCover Cover Cover
IftheXtreme-Dutyagitatorisbeingmountedon
acustomdrumcover,sufcientclearancemust
beprovidedaroundanymovingparts.Seethe
imagebelowfortheholemountingpatternand
minimumclearancerequired.
Attaching Attaching
Attachingthe the theBlades Blades Blades
1.Slidetheagitatorbladeassembly(B1)onto
theshaft(C1),positionedsothattheblade
couplingscrews(B2)willcontacttheatsof
theshaft.Applythreadsealant(supplied
withtheblades)toscrews(B2).
2.Adjusttheheightofthebladeassemblyas
desiredandtightentwoscrews(B2)toattach
thebladesontotheshaft.Tightento13
ft-lb(17.6N•m).
3.Applythreadsealanttoscrew(C3)and
tightento12–20in-lb(1.3–2.3N•m).
4.Slidetheshaftcoupler(C2)ontotheoutput
shaftoftheagitatordrive(A1)uptothemid
pointofthecouplerscrews.Tightento15
ft-lb(20N•m).
5.Slidethebladeshaft(C1)intothecoupler
andtightentwoscrewstoattachtheshaftto
thecoupler.Tightento15ft-lb(20N•m).
10 3A4032D

Installation
Air Air
AirConnections Connections Connections
Connectanelectricallyconductive1/2in.ID(minimum)airhosetosupplyairtothesystemair
controls.Packageswithoutanelevatorwillnothaveanelevatorcontrol,andpackageswithouta
feedpumpwillhavetheconnectionforthepumpairhoseplugged.Installanairlterupstreamof
thesystemtoremoveharmfuldirtandmoisturefromtheairsupply.Toorderanairlter,orderpart
106148(3.8in.npt,20–micronelement,5oz.bowl,withoutgauge).
W
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RAIS E
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(
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NN
Ref. Ref.
Ref.Description Description
Description
ARAirRestrictor(ElevatorSpeed)
ECElevatorControlSelector
ASAgitatorShutOffValve
FPFeedPumpShutOffValve
SASupplyAirInlet
LBAgitatorLubricator
RGAgitatorRegulatorandGauge
EFElevatorAirFitting
NNBlow-offValve
Ifinstallinganelevator,referencetheInstallationsectionoftheElevatorsandPumpSupportsManual
306287*.Toconnecttheelevatoraircontrol,insert1/4in.ODairtubingintothetube-connect
ttingoftheresistorvalve(AR)onthebackoftheelevatoraircontrol.Inserttheotherendinto
theelevatorairtting(AF).
*Installtheelevatorairtting(EF,includedwiththeelevatoraircontrol)intotheportontopof
theelevatorrisertube.
3A4032D
11

Installation
Fluid Fluid
FluidAccessories Accessories Accessories
Ifusingafeedpump,insertthepumpintoone
ofthetwo2in.nptbungsinthedrumcover.
Thepumpmaybemountedoneitherside.
Followtheinstallationinstructionsinthepump
manual.
Connecttheairhosefromtheaircontroltee
ttingtothepumpaircontrol.A A
Ableed-type bleed-type bleed-type
air air
airvalve valve valveis is isincluded included includedin in inpump pump pumpair air aircontrol control controlpart part part
248829. 248829.
248829.If If Ifyou you youare are arenot not notusing using usingthis this thisair air aircontrol, control, control,a a a
bleed-type bleed-type
bleed-typeair air airvalve valve valvemust must mustbe be beinstalled. installed. installed.
Installtheprovidedsafetyblow-offvalve
(NN)intotheunusedportonthefeedpump
regulator.
A3/4in.feedhoseisincludedwithsome
packages.Installthehoseintothestraineron
theoutletofthepumpandconnecttheother
endtotheinletoftheproportioningsystemor
otherequipment.
Auiddrainvalveisrequiredtoconnecttothe
uidoutletofthepump.Seethepumpmanual
fordetails.
Thedrumcoveralsohastwo1in.nptports
(whichhave1–1/2in.nptmalethreads
underneaththecover)whichcanbeusedfor
installingrelllinesorsuctiontubes.
Arecirculationtubecanbeinsertedintoastrain
reliefbushinginstalledinoneofthetwo2in.
bungplugs.Thebungplughasa1/2in.ID
knockoutfeaturewhichkeepsthebungsealed
ifarecirculationtubeisnotused.
Toinstallarecirculationtube,removethestrain
reliefbushingfromthebungplugandplacea
tube,punchorotheritemagainsttheknockout
andstrikewithahammer.Makesurethatany
plasticisclearedfromtheundersideoftheplug.
Oncetheknockoutisremoved,reinstallthe
strainreliefbushingandinserttherecirculation
tube.Tightenthebushingagainstthetubeto
sealandholdinplace.
Ref. Ref.
Ref.Description Description
Description
BPBungPlug
KNKnockout
PAPumpAirControls
RTRecirculationTube
Ref. Ref.
Ref.Description Description
Description
BSBushing
PAPumpAirHose
BPBungPlug
RPRellPort
12
3A4032D

Operation
Operation Operation
Operation
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntil
pressureismanuallyrelieved.Tohelpprevent
seriousinjuryfrompressurizeduidsuchas
splashinguidandmovingparts,followthe
PressureReliefProcedurebeforecleaning,
checking,orservicingtheequipment.
1.Closetheagitatorshut-offvalve.
2.Shutofftheairsupplytoanyaccessories
suchasfeedpumpsoranelevator.
Setup Setup
Setup
Toreducetheriskofseriousinjuryfrom
movingpartsandsplashinguid,alwaysshut
offtheagitatorbeforeyouraise,check,or
repairtheagitator.
1.Beforeturningonsupplyair,makesureall
valvesareintheCLOSEDorOFFposition.
a.Forelevatorpackages,makesurethat
theelevatorcontrolselectorisintheOFF
position.
b.Makesurethattheagitatorshut-off
valveisCLOSED.
c.Ifusingafeedpump,makesurethatthe
pumpshut-offvalveisCLOSED.
2.Turnontheairsupplytothesystem.
FP
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RUN
RAIS E
NN
Ref. Ref.
Ref.Description Description
Description
ARAirRestrictor(ElevatorSpeed)
ECElevatorControlSelector
ASAgitatorShutOffValve
FPFeedPumpShutOffValve
SASupplyAirInlet
LBAgitatorLubricator
RGAgitatorRegulatorandGauge
3A4032D 13

Operation
Using Using
Usingthe the theElevator Elevator Elevator
(included (included
(includedin in insome some somepackages) packages) packages)
RefertotheElevatorsandPumpSupports
Manual306287fordetailedinformationabout
usingtheelevator.
Theelevatoraircontrolhasthreesettings:
RAISE,OFF,andRUN.
•RAISEallowstheelevatortoberaisedand
disablestheagitatorandfeedpumpair.
•OFFturnsoffallairpressure.Iftheelevatoris
raised,OFFwilllowertheelevator.
•RUNenablestheagitatorandfeedpumpair.
Arestrictorvalveontheelevatorairlineslows
theelevatorforsafeoperation.
Using Using
Usingthe the theAgitator Agitator Agitator
Makesurethattheagitatorshut-offvalveisin
theCLOSEDpositionandtheregulatoristurned
allthewaydown.
Ifused,turntheelevatorcontroltoRUN.
Turntheagitatorshut-offvalvetotheOPEN
position.
Slowlyopentheregulatorvalvetoincrease
agitatorspeeduntilthedesiredspeedis
reached.
NOTE: NOTE:
NOTE:Alwaysmaintainmoderateagitatorspeed.
Excessiveagitatorspeedmaycausevibration,
foamingofuid,andincreasedwearonparts.
NOTICE NOTICE
NOTICE
Topreventairmotorfailureandpossible
damagetoequipment,alwayskeeptheair
motorproperlylubricated.
TheXtreme-DutyAgitatorisprovided
withanairlinelubricatortoaidinproper
maintenance.FillthelubricatorwithAirMotor
Oil(202659)andsetthelubricatorfeedrate
at1dropofoilperminuteforhighspeed
orcontinuousdutyusage.Donotoverfeed
oilorexhaustairmaybecomecontaminated.
Tomanuallylubricatetheairmotor,see
LubricatingtheAgitatorAirMotor,page16.
Using Using
Usingthe the theFeed Feed FeedPump Pump Pump
(included (included
(includedin in insome some somepackages) packages) packages)
Fluidunderhighpressurecanbeinjected
throughtheskinandcauseserousinjury.To
reducetheriskofaninjuryfrominjection,
splashinguid,ormovingparts,followthe
PressureReliefProcedurewheneveryou:
•areinstructedtorelievethepressure,
•stopspraying,
•checkorserviceanyofthesystem
equipment,
•orinstallorcleanthespraytips.
Refertothefeedpumpmanualandcomponent
manualforanydispenseequipmentused
forspecicoperationandpressurerelief
instructions.
Feed Feed
FeedPump Pump PumpPressure Pressure PressureRelief Relief ReliefProcedure Procedure Procedure
Forfeedpumppressurereliefinformation,refer
totheappropriatefeedpumpmanual.
RelatedManuals,page3.
14
3A4032D

Maintenance
Maintenance Maintenance
Maintenance
Movingparts,suchastheimpellerblade,can
cutoramputatengers.Toreducetherisk
ofseriousinjury,alwaysshutofftheagitator
anddisconnecttheairlinebeforecheckingor
repairingtheagitator.
Agitator Agitator
AgitatorFasteners Fasteners Fasteners
Regularlyinspectmovingpartsforwear,bends,
fractures,andreplaceasnecessary.Checkthe
torqueofallfastenersregularly(seetablefor
torquespecications).
Fasteners Fasteners
FastenersTorque Torque
TorqueSpecications Specications Specications
CouplerScrews(C2)15–20ft-lb(20–27
N●m)
AirMotorLockNuts
(A2)
25–30ft-lb(34–41
N●m)
AllAgitatorFasteners
(B2)
10–15ft-lb(13–20
N●m)
ButtonHeadScrew
(C3)
12–20in-lb(1.3–2.3
N●m)
Agitator Agitator
AgitatorBlades Blades Blades
Materialscanbecomeelectrostaticallycharged
whenstirredorblended.Driedmaterial
couldallowstaticbuildupandinterferewith
grounding.Topreventreandexplosion,
groundequipmentanddonotallowmaterial
tobuilduponagitator.
Regularlychecktheagitatorfordriedmaterial
buildup.Cleanusingaragsoakedinsolvent
thatiscompatiblewiththespraymaterial
andthesurfacesbeingcleaned.Additionally,
extraprecautionsneedtobetakenifusing
non-conductivematerialssuchas:
•Avoidstirring/mixingathighspeeds
•Avoidinsolublemixtures
•Whenpossible,increasethematerial
conductivitywithadditives
Air Air
AirMotor Motor MotorMufer Mufer Mufer
Periodicallycheckthecleanlinessoftheair
motormufer.Dirtyorcloggedairmufers
resultindecreasedmotorefciencyandmay
causethemotortorunirregularly.Ifthemufer
isdirtyorclogged,replaceitwithanewmufer.
Theworkingenvironmentofthemotorwillaffect
howoftenthemuferwillneedtobereplaced.
3A4032D 15

Service
Service Service
Service
Flushing Flushing
Flushingthe the theAgitator Agitator AgitatorAir Air AirMotor Motor Motor
Hazardousuidsortoxicfumescancause
seriousinjuryifsplashedintheeyesoronthe
skin,swallowed,orinhaled.Whenushing
theairmotor,keepyourfaceawayfrom
theexhaustport,andweartheappropriate
protectiveclothing,gloves,eyewear,and
respirator.
Donotusekeroseneorotherammable
solventstoushtheairmotor.Flushing
withammablesolventscouldcausere
orexplosionandresultinseriousinjuryor
propertydamage.
Iftheairmotorissluggishorinefcient,follow
thisprocedureinawellventilatedarea.
1.Disconnecttheairlineandmufer(08)from
themotor(W).
2.Addseveralteaspoonsofnon-ammable
solvent,orspraythesolventdirectlyintothe
motorairtubeconnector(R).
NOTE: NOTE:
NOTE:Therecommendedsolventforair
motorsandlubricatedpumpsisGast®
FlushingSolvent(PartAH255orAH255A)or
PenetoneInhibisol®SafetySolvent.
3.Reconnecttheairline,andslowlyincrease
theairpressureuntilthereisnotraceof
solventintheexhaustair.
4.Reconnectthemufer(08).
5.Re-lubricatethemotorwithasquirtof
lightweightoilintothemotorairtube
connector(R).
Lubricating Lubricating
Lubricatingthe the theAgitator Agitator AgitatorAir Air AirMotor Motor Motor
NOTICE NOTICE
NOTICE
Notlubricatingtheairmotorwillcauseair
motorfailure.
•Installairlinelubricatorandairlinelter.
•Ifanairlinelubricatorisnotinstalled,the
airmotormustbemanuallylubricatedevery
eighthours.Place10–20dropsofSAE#10
lightoilinthemotorairinlet.Runthe
agitatorforabout30seconds.
•Avoidendthrustincludinghammeringof
shaft.
Lubricating Lubricating
Lubricatingthe the theGear Gear GearReducer Reducer Reducer
Gear Reducer: Aftertherst100hoursortwo
weeksofoperation,removetheoilplug(T)
andtheoillevelplug(S),draintheoil,and
thoroughlyushthehousingwithlightushing
oil.
RellwithGracooil(part202659)totheproper
level.
Afterward,changetheoileverysixmonthsor
2500hoursofoperation(whicheveroccurs
rst)undernormaloperatingconditions.
Morefrequentoilchangesareneededunder
severeoperatingconditionsorinatmospheres
containingexcessivemoistureorabrasives.
ContactyourGracodistributor.
Inspecting Inspecting
Inspectingthe the theBearing Bearing BearingBlock Block Block
Everysixmonthsor2500hoursofoperation
(whichevercomesrst),inspectthebearing
block(BR).Thiscanbeperformedbeforeor
aftergearreduceroilchanges.
Withtheagitatorrunningslowly,placeahand
onthesideofthebearingblock(BR).There
shouldbenoexcessivevibrationorgrinding.
Donotattempttorepairthebearingblockor
gearreducer.ContactyourGracoDistributor.
16 3A4032D

Parts
Parts Parts
Parts
Xtreme Xtreme
Xtreme- - -Duty Duty DutyAgitator Agitator Agitator25A598 25A598 25A598
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
01†-----AGITATOR,drivetrain1
0217J004BLADE,Xtreme-DutyAgitator1
0316T396SHAFT,agitator1
0416T245COUPLER,shaft1
0524P837GASKET,agitator1
06109212SCREW,cap4
07125205NUT,lock,3/8–164
08129069MUFFLER,air,exhaust1
0915R343CLAMP,grounding1
10100028WASHER,lock2
11C19798SCREW,SHCS1
1217L435BRACKET,airlubricator1
13214847LUBRICATOR,air1
14156849FITTING,nipple,3/8in.1
1515T539REGULATOR,air1
16113911GAUGE1
17113630FITTING,45degree,1/8in.1
18155699FITTING,elbow,3/8in.1
19113333VALVE,ball,vented1
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
2016F151FITTING,connector1
2117M563BRACKET,guard,coupling1
2215Y397FITTING,swivel,90deg1
23127438WIRE,ground1
24128277SCREW,self-tapping4
25237569WIRE,grounding1
2616C795SCREW,buton,#6–32x.381
27113500THREADLOCKER(notshown)1
28C12508TUBING,nylon(1.13ft)1
29186620LABEL,ground1
30123887SCREW,cap,sockethead1
31103181WASHER,lock1
1
Tightennutsto30ft-lb(40.6N•m)when
installingontothedrumcover.
2
Tightenallfourscrewsto15ft-lb(20.3N•m).
3
Applythreadlocker(27)toshaftsetscrewsand
tightento13ft-lb(17.6N•m).
4
Applythreadlocker(27)toscrewsandtighten
to1–2ft-lb(1.3–2.7N•m).
†SeeXtreme-DutyAgitatorDriveTrain,page
19fordriverpartdetails.
3A4032D
17

Parts
Xtreme Xtreme
Xtreme- - -Duty Duty DutyAgitator Agitator Agitator25N588 25N588 25N588
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
01†-----AGITATOR,drivetrain1
0217J004BLADE,Xtreme-Duty
Agitator
1
0317X392SHAFT,agitator1
0416T245COUPLER,shaft1
0524P837GASKET,agitator1
06109212SCREW,cap4
08129069MUFFLER,air,exhaust1
0915R343CLAMP,grounding1
10100028WASHER,lock,int.tooth2
11C19798SCREW,SHCS1
1217L435BRACKET,airlubricator1
13214847LUBRICATOR,air1
14156849FITTING,nipple,3/8in.2
1515T539REGULATOR,air1
16113911GAUGE1
17113630FITTING,45degree,1/8in.1
18155699FITTING,elbow,3/8in.1
19113333VALVE,ball,vented1
2016F151FITTING,connector1
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
2117M563BRACKET,guard,coupling1
22155665FITTING,swivel,3/8in.1
23127438WIRE,ground1
24128277SCREW,self-tapping4
25237569WIRE,grounding1
2616C795SCREW,buton,#6–32x.381
27113500THREADLOCKER
(notshown)
1
28C12508TUBING1.13ft
29114526FITTING,tee,pipe1
3017X390FITTING,45degree,3/8–18
nptmx3/8–18f
1
31186620LABEL,ground1
32123887SCREW,cap1
33103181WASHER,lock1
2
Tightenallfourscrewsto15ft-lb(20.3N•m).
3
Applythreadlocker(27)toshaftsetscrews
andtightento13ft-lb(17.6N•m).
4
Applythreadlocker(27)toscrewsandtighten
to1–2ft-lb(1.3–2.7N•m).
†SeeXtreme-DutyAgitatorDriveTrain,page
19fordriverpartdetails.
18 3A4032D

Parts
Xtreme Xtreme
Xtreme- - -Duty Duty DutyAgitator Agitator AgitatorDrive Drive DriveTrain Train Train
W
WLL     FF

  

  

  

  

  

  

  

  

  
  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  

  











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

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
  

  

  ==    FF
FIRE AND EXPLOSION HAZARD
Solvent and paint fumes can ignite or explode.
Material can become electr ostatically char ged.
Use equipment only in well ventilated ar ea.
Eliminate all ignition sour ces.
Gr ound all equipment in work ar ea.
MOVING PARTS HAZARD
Keep clear of moving parts.
READ INSTRUCTION MANUAL.
FAILURE TO FOLLOW THIS W ARNING CAN RESUL T IN SERIOUS
INJUR Y.

  

  


3A4032D 19

Parts
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
90116P919SHAFT,agitator,upper1
90216U219HOUSING,agitator1
903122772SEAL,PTFE1
90415Y360SPACER,shaft,agitator1
905122774BEARING,3/4IDx1–3/4
OD
2
90616P920HOUSING,bearing,agitator1
907125303SCREW,SHCS,5/16–18x
0.75
2
908112222SCREW,socketcaphead4
909122776RING,retaining,external,
0.75
1
910122761HOUSING,alignment,hub1
911112760COUPLING,alignment,disk,
TPE
1
91216P922BRACKET,adapter,agitator1
913C19209WASHER,lock8
914101682SCREW,socketcaphead4
915181794GEAR,reducer1
91616P923COUPLER,adapter1
917100828COUPLING,exible1
91816T063COLLAR,mounting1
919116940SCREW,SHCS,5/16–182
Ref. Ref.
Ref.Part Part
PartDescription Description DescriptionQty. Qty.
Qty.
920181849COLLAR1
921101118SCREW2
922111310MOTOR,air,rotary1
923115841FITTING,elbow1
924129069MUFFLER,air,exhaust1
929
▲
17Z460LABEL,warning1
930
▲
17R088LABEL,warning,
multi-language(notshown)
1
931
▲
16A614LABEL,notice1
932120376KEY,square,.188x.621
2
Applylowstrengththreadlocker.
3
Applymediumstrengththreadlocker.
5
Leavea0.015ingapbetweeneachhalfof
couplings.
7
Removesetscrewsuppliedwithcouplingand
replacewithsetscrew(907).
8
Opensideofu-cupseal(903)mustfacedown
insidehousing(902).
▲Replacementsafetylabels,tags,andcards
areavailableatnocost.
20 3A4032D