Graco Xtreme-Duty 25A598 Guide

OperationandParts
Xtreme Xtreme
Xtreme- - -Duty™ Duty™ Duty™Agitator Agitator Agitatorand and and
Packages Packages
Packages3A4032D
EN
For For
Formixing mixing mixinghigh high high- - -viscosity viscosity viscositycoatings coatings coatingssupplied supplied suppliedin in in55 55 55gallon gallon gallon(200 (200 (200liter) liter) liter)open open open- - -headed headed headeddrums. drums. drums.For For For
professional professional
professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandin
relatedmanuals.Saveallinstructions.
100 psi (7.0 bar, 0.7 MPa) MaximumAir Input Pressure
See page 3 for model information.
PROVENQUALITY .LEADINGTECHNOLOGY .

Contents Contents
Contents
RelatedManuals............................................3
ModelInformation.........................................3
Warnings.......................................................4
SystemComponentIdentication...................7
Installation....................................................8
Grounding...............................................8
TypicalInstallation..................................8
AssemblingandPositioningthe
Agitator......................................9
AttachingtheBlades................................10
AirConnections.......................................11
FluidAccessories.....................................12
Operation......................................................13
PressureReliefProcedure........................13
Setup.......................................................13
UsingtheElevator(includedinsome
packages)...................................14
UsingtheAgitator...................................14
UsingtheFeedPump(includedinsome
packages)...................................14
Maintenance..................................................15
AgitatorFasteners...................................15
AgitatorBlades........................................15
AirMotorMufer.....................................15
Service...........................................................16
FlushingtheAgitatorAirMotor...............16
LubricatingtheAgitatorAirMotor...........16
Parts..............................................................17
Xtreme-DutyAgitator25A598.................17
Xtreme-DutyAgitator25N588................18
Xtreme-DutyAgitatorDriveTrain............19
Xtreme-DutyAgitatorPackages
25A599–25A604.......................21
TechnicalData...............................................23
GracoStandardWarranty...............................24
2
3A4032D

RelatedManuals
Related Related
RelatedManuals Manuals Manuals
ComponentManualsinEnglish:
Manual Manual
ManualDescription Description
Description
306287Elevatorsandpumpsupports
308118SSTfeedpumps,5:1and10:1ratio
307044CSfeedpump,5:1ratio
308738CSfeedpump,10:1ratio
307043Monark®airmotors
306982President®airmotors
Model Model
ModelInformation Information Information
Formaximumairanduidworkingpressuresandagencyapprovalsofpackagecomponents,
seeappropriatecomponentmanual.
Model Model
ModelDescription Description
DescriptionApprovals Approvals
Approvals
25A598Xtreme-Duty
Agitator
25N588
Xtreme-Duty
AgitatorHeated
Hopper
25750359
II1/2G
ExhIIBT4Ga/Gb
ITS16ATEX100984X
ITS21UKEX0262X
+1°C≤Ta≤+40°C
List List
Listof of ofPackages Packages Packages
Package Package
PackageAgitator Agitator
AgitatorMounting Mounting MountingSupport Support
SupportFeed Feed
FeedPump Pump PumpApprovals Approvals Approvals
25A599 25A599
25A599
AGITATORONDRUM
COVER
Xtreme-Duty
Agitator25A598
Drum
coverwith
recirculation
kit
Handleson
drumcover–––––
25A600 25A600
25A600
AGITATORWITH
ELEVATOR
Xtreme-Duty
Agitator25A598
Drum
coverwith
recirculation
kit
Elevator
withsupport
attachments
–––––
25A601 25A601
25A601
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
5:1CSMonark
25A602 25A602
25A602
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
5:1SST
Monark
25A603 25A603
25A603
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
10:1CS
President
25A604 25A604
25A604
AGITATORWITH
ELEVATORANDFEED
Xtreme-Duty
Agitator25A598
Drumcover
withfeedand
recirculation
kit
Elevator
withsupport
attachments
10:1SST
President
3A4032D 3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthis
equipment.Theexclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbols
refertoprocedure-specicrisks.Whenthesesymbolsappearinthebodyofthismanualoron
warninglabels,referbacktotheseWarnings.Product-specichazardsymbolsandwarningsnot
coveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.
Paintorsolventowingthroughtheequipmentcancausestaticsparking.Tohelp
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,
andplasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayorushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen
ammablefumesarepresent.
•Useonlygroundedhoses.
•Holdgunrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
Equipmentmustcomplywiththefollowingconditionstoavoidahazardousconditions
whichcancausereorexplosion.
•Electrostaticcharginghazard.Cleansurfaceswithadampclothandreadinstructions
foradditionaltechniquestomitigateriskofelectrostaticdischarge.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoron
skinandcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedparts
immediately.
4
3A4032D

Warnings
WARNING WARNING
WARNING
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,or
servicingequipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpower
sources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesor
onskin,inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespecichazardsoftheuidsyouareusing.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingto
applicableguidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventserious
injury,includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.
Protectiveequipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbytheuidand
solventmanufacturer.
3A4032D 5

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowest
ratedsystemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.See
Technical Technical
TechnicalData Data Datainallequipmentmanuals.Readuidandsolventmanufacturer’s
warnings.Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet
(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipment
isnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywith
genuinemanufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagency
approvalsandcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouare
usingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,and
hotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
6 3A4032D

SystemComponentIdentication
System System
SystemComponent Component ComponentIdentication Identication Identication
Key: Key:
Key:
AAgitatorairmotorandgearreducer
BXtreme-Dutyagitatorblade
CAgitatorshaftandcoupler
DStainlesssteeldrumcover
FRecirculationtube
GGroundwirewithclamp
HFeedpumpstrainer
Key: Key:
Key:
JDrumcoverelevator
KDrumcoversupport(forelevator)
LFeedpump
MPumpaircontrol
NAgitatoraircontrol
PElevatoraircontrol
3A4032D
7

Installation
Installation Installation
Installation
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreduce
theriskofstaticsparking.Staticsparkingcan
causefumestoigniteorexplode.Grounding
providesanescapewirefortheelectric
current.
Togroundtheagitator,connectoneendofthe
groundwire(G)tothegroundconnector(GC)
onthesideoftheagitatorand/ordrumcover.
Connecttheclampendofthegroundwiretoa
trueearthground.
Foranadditionalgroundwireandclamp,order
Part237569.
Typical Typical
TypicalInstallation Installation Installation
Ref. Ref.
Ref.Description Description
Description
AF*AirSupplyLineFilter
ALAirSupplyLineLubricator
AMAgitatorMotor
MT*MixTank(referenceonly)
RGAirRegulatorandGauge
* Items not supplied.
AL
AM
AF
RG
MT
ti28844b
8 3A4032D

Installation
Assembling Assembling
Assemblingand and andPositioning Positioning Positioningthe the the
Agitator Agitator
Agitator
Toreducetheriskofreandexplosion,
alwaysmaintainaminimumof1in.clearance
insidethematerialdrumbetweenrotating
agitatorpartsandanyotherobjects,including
thedrumtopreventsparksfromcontact.This
includestheedgesofthedrumaswellasany
itemwhichmaybeinsertedintothedrum
fromanotheropening,suchasfeedpumps
orsuctiontubes.
With With
Withan an anElevator Elevator Elevator
Toreducetheriskofinjuryfrombeing
crushedbyequipment,donotgounderthe
elevatorwhenitisraised.
Mountthedrumcoverasdescribedinthe
ElevatorsandPumpSupportsManual306287.
Theelevatormustbeinthedownpositionwhen
youdoanyworkontheelevator,agitator,or
drumcoverassembly.
Without Without
Withoutan an anElevator Elevator Elevator
Whenincludedinapackagewithoutanelevator,
thedrumcoverisprovidedwithhandlesforeasy
liftingandpositioning.Foradditionalhandles,
ordertheHandlesKit,part237524.
Placetwostandard55U.S.gallon(45Imperial
gallon,200L)drums14in.(36cm)apart,and
centerthedrumcoveronthebarrels.
1.Installthefourlocknuts(A2)holdingthe
agitatortothedrumcover.
2.Tightenthelocknutsto30ft-lb(40.6N•m).
3A4032D 9

Installation
Securing Securing
Securingthe the theDrum Drum DrumCover Cover Cover
Thedrumcovermustbesecuredtothedrum
toensureproperclearanceofrotatingparts
andpreventvibration.Ifusingthedrum
coverwithoutanelevator,thecovermustbe
securedbyclampingorothermeans.For
open-headeddrumswithclosingring,make
surethelever-lockorclosingboltisfastened
securelybeforeoperating.
Using Using
Usinga a aCustom Custom CustomDrum Drum DrumCover Cover Cover
IftheXtreme-Dutyagitatorisbeingmountedon
acustomdrumcover,sufcientclearancemust
beprovidedaroundanymovingparts.Seethe
imagebelowfortheholemountingpatternand
minimumclearancerequired.
Attaching Attaching
Attachingthe the theBlades Blades Blades
1.Slidetheagitatorbladeassembly(B1)onto
theshaft(C1),positionedsothattheblade
couplingscrews(B2)willcontacttheatsof
theshaft.Applythreadsealant(supplied
withtheblades)toscrews(B2).
2.Adjusttheheightofthebladeassemblyas
desiredandtightentwoscrews(B2)toattach
thebladesontotheshaft.Tightento13
ft-lb(17.6N•m).
3.Applythreadsealanttoscrew(C3)and
tightento12–20in-lb(1.3–2.3N•m).
4.Slidetheshaftcoupler(C2)ontotheoutput
shaftoftheagitatordrive(A1)uptothemid
pointofthecouplerscrews.Tightento15
ft-lb(20N•m).
5.Slidethebladeshaft(C1)intothecoupler
andtightentwoscrewstoattachtheshaftto
thecoupler.Tightento15ft-lb(20N•m).
10 3A4032D