Graco 232833 User manual

Instructions – Parts List
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1999, Graco Inc. is registered to I.S. EN ISO 9001
Falcon and Falcon II
Air-Assisted Euro Packages
309022 rev.E
9344B
Model 232833 Shown
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Parts

2 309022
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Models
Package
Part No. Series Pump Model
Maximum Fluid
Working Pressure
Maximum Air
Input Pressure
Gun Ball/
Seat Material
232833 C Falcon 10:1 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) carbide
232835 B Falcon 10:1 1000 psi (6.9 MPa, 69 bar) 100 psi (0.7 MPa, 6.9 bar) no gun, no
hoses
232836 C Falcon II 20:1 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) carbide
232838 B Falcon II 20:1 1500 psi (10.3 MPa, 103.5 bar) 68 psi (0.5 MPa, 4.7 bar) no gun, no
hoses

309022 3
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 20 for the maximum working pressure of this equipment.
DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180_F (82_C) or below 0_F (–18_C).
DWear hearing protection when operating this equipment.
DDo not lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
DKeep hands and clothing away from any moving parts.

4 309022
WARNING
INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury.
DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi-
cal treatment.
DDo not point the gun at anyone or at any part of the body.
DDo not put your hand or fingers over the spray tip.
DDo not stop or deflect leaks with your hand, body, glove or rag.
DDo not “blow back” fluid; this is not an air spray system.
DAlways have the tip guard and the trigger guard on the gun when spraying.
DCheck the gun diffuser operation weekly. Refer to the gun manual.
DBe sure the gun trigger safety operates before spraying.
DLock the gun trigger safety when you stop spraying.
DFollow the Pressure Relief Procedure on page 10 whenever you: are instructed to relieve pres-
sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.
DTighten all fluid connections before operating the equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
DUse only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
DKeep clear of all moving parts when you start or operate the pump.
DBefore you service this equipment, follow the Pressure Relief Procedure on page 10 to prevent
the equipment from starting unexpectedly.

309022 5
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DGround the equipment and the object being sprayed. Refer to Grounding on page 9.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
DKeep the spray area free of debris, including solvent, rags, and gasoline.
DElectrically disconnect all equipment in the spray area.
DExtinguish all open flames or pilot lights in the spray area.
DDo not smoke in the spray area.
DDo not turn on or off any light switch in the spray area while operating or if fumes are present.
DDo not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

6 309022
Installation
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor. If you
supply your own accessories, be sure they are ade-
quately sized and pressure-rated for your system.
Fig. 1 is only a guide for selecting and installing sys-
tem components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
Prepare the Operator
All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equip-
ment.
The following manuals are included with this equip-
ment:
311001 AA Series Spray Gun
308995 Falcon and Falcon II Air Motors
308996 Falcon and Falcon II Pumps
Prepare the Site
NOTE: The compressed air supply to the gun must be
clean and dry, to prevent damage to the finish. Use a
coalescing air filter in the main air supply line.
Fig. 1. Ensure that the wall is strong enough to support
the weight of the pump and accessories, fluid, hoses,
and stress caused during pump operation.
Ensure that you have an adequate compressed air
supply.
Bring a compressed air supply line from the air com-
pressor to the pump location. Be sure all air hoses are
properly sized and pressure-rated for your system.
Use only electrically conductive hoses. The air hose
(A) should have a 3/8 npt(m) thread. A quick discon-
nect coupling is recommended.
Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line filter (C) and a moisture trap and drain valve
(D) to help remove moisture and contaminants from
the compressed air supply.
Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.
Have a grounded, metal pail available for use when
flushing the system.

309022 7
Installation
9345B
Fig. 1
2
28
38
35
D
A
C
B
H
Model 232833 Shown
1
25
23
J
E
G
34
34
31
31
F
M
39
L
N
KEY
SUPPLIED COMPONENTS
1 Pump
2 Wall Bracket
23 Suction Hose
25 Strainer
28 Air-Assisted Alpha Spray Gun
31 Gun Fluid Supply Hose
34 Gun Air Supply Hose
35 Ground Wire (required; see page 9
for installation instructions)
38 Gun Swivel
39 Lens Covers
E Red-Handled Bleed-Type Master
Air Valve (required, for pump)
F Pump Outlet
G Pump Air Regulator (Red Knob)
H Air Relief Valve (Falcon II only)
J Gun Air Regulator (Gray Knob)
M Wet Cup
N Pump Stand
COMPONENTS YOU MUST SUPPLY
A Electrically Conductive Air Supply Hose
B Bleed-Type Master Air Valve
(for accessories)
C Air Line Filter
D Air Line Moisture Trap and Drain Valve
L 5 Gallon Pail

8 309022
Installation
Supplied Components
WARNING
A red-handled bleed-type master air valve (E) is
supplied. This component helps reduce the risk of
serious injury, including fluid injection and splashing
of fluid in the eyes or on the skin, and injury from
moving parts when adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the valve is
closed. Trapped air can cause the pump to cycle
unexpectedly.
DFig. 1. The red-handled bleed-type master air
valve (E) is required in your system to relieve air
trapped between it and the air motor and gun when
the valve is closed (see the WARNING above). Do
not block access to the valve.
DThe pump air regulator with red knob (G) con-
trols pump speed and outlet pressure by adjusting
the air pressure to the pump.
DThe air relief valve (H) (on Falcon II packages
only) opens automatically to prevent overpressur-
ization of the pump.
DThe gun air regulator with gray knob (J) adjusts
the air pressure to the air-assisted Alpha spray
gun (28).
DThe suction hose (23) allows the pump to draw
fluid from a 5 gallon pail (L). Also supplied is a
filter (25).
DThe air-assisted Alpha spray gun (106) dis-
penses the fluid. The gun houses the spray
tip (33 not shown), which is available in a wide
range of sizes for different spray patterns and rates
of flow. The standard tip included with this package
is AAM413 (Falcon) or AAM415 (Falcon ll). The
package also includes a tip of choice. Both tips are
unassembled. Refer to gun manual 311001 for tip
installation.
WARNING
Hoses must be connected correctly. An incorrectly
installed hose may burst causing serious injury.
DThe red hose (34) provides the gun air supply.
DThe blue hose (31) provides the gun fluid supply.
DThe gun swivel (38) allows for freer gun move-
ment and comes attached to the blue hose.

309022 9
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE AND EXPLOSION
HAZARD on page 5.
1. Pump: use the ground wire and clamp (supplied).
See Fig. 2. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground
wire (22) into the slot in lug (Z) and tighten the
locknut securely. Connect the other end of the wire
to a true earth ground.
Fig. 2
W
22
X
Z
0720
2. Pump air supply and fluid hoses: Use only electri-
cally conductive hoses with a maximum of 500 feet
(150 m) combined hose length to ensure ground-
ing continuity. Check the electrical resistance of
your air and fluid hoses at least once a week. If the
total resistance to ground exceeds 29 megohms,
replace the hose immediately.
NOTE: Use a meter that is capable of measuring
resistance at this level.
3. Air compressor: follow manufacturer’s recommen-
dations.
4. Spray gun: ground through connection to a prop-
erly grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu-
ity.
8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.
Setup
1. Fig.1. Attach end of blue fluid hose (31) without
gun swivel (38) to pump outlet (F).
2. Attach one end of red air hose (34) to gun air
regulator with gray knob (J).
WARNING
Hoses must be connected properly. An incorrectly
installed hose may burst causing serious injury.
3. Attach remaining end of red air hose (34) to air
inlet at base of gun (28).
4. Attach gun swivel to gun (28) fluid inlet.
5. Tape red air hose (34) and blue fluid hose (31)
together as needed.
6. Apply lens cover (39) to both regulator gage
lenses.

10 309022
Operation
Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
Dare instructed to relieve the pressure,
Dstop spraying,
Dcheck or service any of the system equipment,
Dor install or clean the spray tip.
1. Fig. 6. Shut off power to the pump by closing the
bleed-type master air valve (E, required in the
system).
2. Fig. 3. Unlock the gun trigger safety.
3. Hold a metal part of the gun firmly to the side of a
grounded metal waste container and trigger the
gun to relieve the fluid pressure.
4. Lock the gun trigger safety.
5. If you suspect that the spray tip is completely
clogged or that pressure has not been fully re-
lieved after following the steps above, very slowly
loosen the air cap retaining ring to relieve pressure
in the cavity between the ball/seat shutoff and the
plugged tip. Clear the tip orifice.
6. If you suspect that the gun fluid filter or the fluid
hose is completely clogged or that pressure has
not been fully relieved after following the steps
above, very slowly loosen the hose end coupling
at the gun and relieve pressure gradually. Then
loosen completely to clear the obstruction.
ÎÎ
ÎÎ
ÎÎ
ÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÎÎÎ
9255A
Fig. 3
Gun Trigger Safety Unlocked
Gun Trigger Safety Locked
WARNING
If you suspect that the spray tip or hose is com-
pletely clogged, or that pressure has not been fully
relieved after following the steps above, very
slowly loosen the hose end coupling and relieve
pressure gradually, then loosen completely. Now
clear the tip or hose.
Wet Cup
Fig. 6. Before starting, fill wet cup (M) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See Flushing on page 14.