Graco 3A1335A User manual

3A1335A
ENG
Instructions
LD Oil or Grease
System Packages
Used for dispensing lubricants only. For professional use only.
Not for use in explosive atmospheres.
Maximum Air Pressure: Oil - 150 psi (10 bar, 1.0 MPa); Grease - 100 psi (7 bar, 0.7 MPa)
Maximum Fluid Pressure: Oil - 750 psi (52 bar, 5.2 MPa; Grease - 5000 psi (345 bar, 35 MPa)
LD Oil and Grease System Packages included in this
manual:
•Oil Pump Wall Bracket Drum or Tote Mounting System
- page 9
•Oil and Grease Pump Intermediate Bulk Container
(IBC) Tote Package - page 11
•Oil and Grease Pump Drum Mounted Package - page
16
•Oil and Grease Pump Cart Package - page 19
Related Component English Manuals
Related Translated Package Manuals
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . 7
Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Oil Pump Wall Bracket Drum or Tote Mounting System 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IBC Tote Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hose Reel Installation . . . . . . . . . . . . . . . . . . . . . . . . 13
Meter Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . 14
Drum Mounted System . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cart Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assembling the Cart . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pump and Follow Plate Installation . . . . . . . . . . . . . . 21
Wall Bracket Models and Parts . . . . . . . . . . . . . . . . . . . 22
Tote Mounted Models and Parts . . . . . . . . . . . . . . . . . . 24
Drum Mounted Models and Parts . . . . . . . . . . . . . . . . . 30
Cart Mounted Oil Models and Parts . . . . . . . . . . . . . . . . 36
Cart Mounted Grease Models and Parts . . . . . . . . . . . . 41
Fluid Hose Kit (2) Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Important Safety Instructions
Read all warnings and instructions in this manual
and all related component instruction manuals
included with your system. Save these
instructions.
Manual Number Language
309032 Grease Gun
309924 Air Regulator
312668 LD Meter
313938 LD Hose Reel
3A1334 LD Series Oil and Grease Pump
Manual Number Language
3A1340 Spanish
3A1346 French
3A1351 German
3A1356 Italian
3A1363 Russian
3A1366 Chinese
3A1371 Japanese
3A1376 Korean

Warnings
23A1335A
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.

Warnings
3A1335A 3
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier
for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Installation
43A1335A
Installation
Grounding
Ground all equipment:
•Pump: Use a ground wire and clamp as shown in
FIG. 1.
a. Remove the ground screw (1c) and insert
through the eye of the ring terminal at end of
ground wire (1d).
b. Fasten the ground screw back onto the pump
and tighten securely.
NOTE: To order a ground wire and clamp, order Graco
Part No. 222011.
•Air and fluid hoses: Use only electrically conductive
hoses.
•Air compressor: Follow manufacturer’s recommen-
dations.
•Dispensing valve: Ground through connection to a
properly grounded fluid hose and pump.
•Object being dispensed to: Follow your local code.
•Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or card-
board, which interrupts the grounding continuity.
•To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the dispens-
ing valve firmly to the side of a grounded metal pail,
then trigger the dispense valve.
Pump Installation
Reference letters found in the following instructions,
refer to Parts illustrations provided on pages 22 - 44.
In addition to the following General Pump Installation
Guidelines provided below, pump installation instruc-
tions for your specific system package are provided on
the following pages of this manual:
Oil Pump Wall Bracket Drum or IBC Tote Mounting Sys-
tem, page 5
Oil and Grease Pump IBC Tote Package - page 11
Oil and Grease Pump Drum Mounted Package - page
16
Oil and Grease Pump Cart Package - page 19
For additional pump information, refer to the LD Series
Oil and Grease Pump instruction manual included with
your system.
• For all CE installations a ball valve (7) and regulator
(8) are required. The ball valve is intended as an
emergency stop device.
• A ball valve (7) must be installed upstream of the
regulator (8).
• The fluid outlet line (2c), fluid inlet line (3) and air
inlet line (2b) must be flexible (such as a hose).
To reduce the risk of static sparking, ground the pump
and all other components used or located in the
dispensing area. Check your local electrical code for
detailed instructions for your area and type of
equipment.
FIG. 1
1c
1d
ti16123

Installation
3A1335A 5
NOTE: To prevent damage to pump, remove sediment
from the bottom of the container before installing a
pump on an existing container.
Air Line and Accessories
• Use thread sealant on all male threads except
swivel connections.
• Install a pump runaway valve to shut off the air to
the pump if the pump accelerates beyond the
pre-adjusted setting. A pump that runs too fast can
be seriously damaged.
• Install the air regulator (8) to control pump speed
and pressure.
For NPT models order Graco Part No. 24H420 or for
BSP models order Graco Part No. 24H419.
• Install a bleed-type master air valve (7) upstream
from pump air regulator (8) but within easy reach.
For NPT models order Graco Part No. 110223 or for
BSP models order Graco Part No. 125041.
• On the main air supply line from the compressor,
install an air line filter to remove harmful dirt and
contaminants from the compressor air supply.
Fluid Hose Kit (2) Installation
NOTE: The fluid kit shown in FIG. 2 is provided for
instruction reference only. A complete list of the avail-
able fluid kit parts and their corresponding illustrations
are provided on pages 44 - 47.
NOTE:
• Wrench tighten all fittings securely.
• Steps 1 and 2 are for CE-Marked installations only.
If your package is NOT CE Marked, begin installa-
tion instructions with Step 3.
CE Marked Packages ONLY:
1. Connect fittings (2e) to both ends of the 2-way valve
(7).
2. Connect the regulator (8) to one of the two fittings
(2e).
ALL Installations:
3. Connect fittings (2d) to pump (1) air inlet. Wrench
tighten securely.
4. Install hose (2b) between air supply and pump inlet
fitting (2d). Wrench tighten connections securely.
5. Connect fitting (2a) to pump (1) outlet. Wrench tight
securely.
6. Install hose (2c) between fluid supply and pump out-
let fitting (2a). Wrench tighten connections securely.
The maximum working pressure of each component in your
system may not be the same. To reduce the risk of
over-pressurizing any part of your system, which may result
in component rupture, fire or explosion and cause serious
bodily injury, be sure you know the maximum working
pressure rating of each pump and its connected
components.
•Never exceed the maximum working pressure of the low-
est rated component connected to a particular pump.
•Be sure you know the maximum working pressure of
each component.
•Do not exceed the maximum pump cycle rate.
•Regulate air pressure to prevent over pressurization at
fluid section of the pump.
•Regulate air pressure to the pump so that no fluid line
component or accessory is over pressurized.
NOTICE
Do not hang the air accessories directly on the air inlet.
Mount them on brackets. Always use a flexible hose
between all connections. The air inlet is not strong enough
to support accessories and may cause one or more to
break.
FIG. 2: CE Marked, with Hose Reel Fluid Kit Shown
2c
1
2a
2d
2b
82e
7

Operation
63A1335A
Operation
Additional operating instructions, related warnings and
technical data for are provided in the individual compo-
nent instruction manuals included with your system.
Thermal Induced Pressure Relief
(Oil pumps only)
Thermal Relief Theory of Operation
The pump operation is similar to most double acting
reciprocating pumps. The pump only comes to a com-
plete stop on the up stroke. The pump will stroke
through on the down stroke due to the inlet check relief
passage.
Excess pressure due to downstream thermal expansion
causes the air motor/pump to run backwards (down-
ward). Fluid pressure is relieved through the inlet check
relief passage as the pump piston moves downward. Air
pressure is simultaneously relieved through the air inlet
passage. The pump piston moves downward exposing
the pump cylinder relief passage at the bottom of the
stroke. Additional excess pressure is then relieved
through both the inlet check relief passage and the
pump cylinder relief passage.
Pressure is relieved at the pump through the pump inlet
relief passage. The pump will not change over on the
bottom of the stroke as a result of relieving excess pres-
sure due to the positioning of the pump cylinder groove
with respect to the air motor pilot valve.
NOTE:
• The air supply does not have to be turned off to
enable thermal relief activation.
• The thermal induced pressure relief design feature
of the pump will cause the pump to dive on the
downstroke when a dispensing valve is closed.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including
hoses, can create a rise in pressure due to the
thermal expansion. Over-pressurization can result in
equipment rupture and serious injury.
Oil pumps have a built-in, thermal induced, pressure
relief as shown in FIG. 3. To ensure system pressure
will automatically bleed excess thermal induced
system pressure through the pump and back to the
oil reservoir:
• Always use a relieving air pressure regulator to
allow the pump/motor to run backwards. The regu-
lator bleeds excess air pressure.
• There should not be any obstructions between air
inlet of pump and regulator.
• There should not be any obstructions between the
downstream plumbing and pump outlet such as
closed ball valves or check valves.
• There should not be any obstructions between the
pump inlet and fluid container such as closed ball
valves or check valves.
• Only use Graco designed suction tubes with a
built-in relief device for wall mount applications.
• Always use an inlet screen to prevent debris from
plugging relief passages from entering the pump.
- Do not operate the pump with out an inlet screen.
• Periodically inspect the inlet screen for plugging.
Graco recommends inspecting the inlet screen
every time the container is changed out.
FIG. 3 a = Pump cylinder relief passage
b = Inlet check relief passage
a
b

Operation
3A1335A 7
Install only one pump per delivery system. Do not use
the pumps in a parallel pump installation.
Loss of pump prime can occur if all the following events
occur in sequence:
a. A thermal relief event occurs.
b. The air supply valve is closed.
c. A dispense valve located at an elevation higher
than the tank level, is open.
To prevent loss of prime, ensure the air supply valve is
turned on before attempting to dispense fluid.
Pressure Relief Procedure
1. Close the pump’s bleed-type master air valve.
2. Close the pump air regulator and disconnect the air
supply hose.
3. Open the dispensing valve and dispense fluid into a
waste bucket/container until pressure is fully
relieved.
If you suspect that the dispensing valve is clogged, or
that pressure has not been fully relieved after following
the steps above, very slowly loosen the dispensing
valve coupler or hose end coupling to relieve pressure
gradually, then loosen completely.
Determining Output Pressure Using the Air
Regulator
To determine the fluid output pressure using the air reg-
ulator reading, multiply the ratio of the pump by the air
pressure shown on the regulator.
For example a 3:1 ratio oil pump:
3:1 ratio x 100 psi air = 300 psi fluid outlet
A 3:1 pump is capable of 5:1 on the downstroke and will
develop 5:1 pressures under normal operation.
A grease pump has a ratio of 50:1. However it is capable
of reaching a stall pressure equal to 60 times the air
input pressure. To calculate the fluid output pressure
using the air regulator reading, multiply the regulator
gauge by 60.
For example:
140 psi air x 60 = 8400 psi fluid output
0.97 MPa air x 60 = 58.2 MPa
99.7 bar x 60 = 582 bar
Regulate air to the pump so that no air line or fluid line
component or accessory is over pressurized.
Priming the Pump
1. Close the air regulators and bleed-type master air
valves to all but one pump.
2. Open the master air valve from the compressor.
3. For the pump that is connected, trigger the dispens-
ing valve into a grounded metal waste container
making firm, metal-to-metal contact between the
container and the valve.
4. Slowly open the bleed-type master air valve and
open the pump air regulator just until the pump is
running. When the pump is primed and all air has
been pushed out of the lines, release the trigger.
5. If you have more than one pump, repeat this pro-
cess for each pump in your system.
NOTE: When the pump is primed and has sufficient
air supplied to it, it starts when the dispensing valve
is open and shuts off when closed.
The equipment stays pressurized until pressure is
manually relieved. To reduce the risk of serious injury
from pressurized fluid, fluid from the valve, or splash-
ing fluid, follow this procedure whenever you:
• are instructed to relieve pressure
• stop dispensing
• check, clean, or service any system equip-
ment
• install or clean dispensing devices.

Operation
83A1335A
6. The thermal relief feature of this oil pump can
increase the amount of time needed to fully prime
the pump when compared to pumps without a ther-
mal relief feature. To minimize this effect, prime the
pump before connecting it to an already primed dis-
tribution system.
7. Read and follow the instructions supplied with each
component in your system.
Startup
1. Turn air supply on. Pump will pressurize the system.
2. Trigger dispense valve to control the pump’s on/off
operation.
3. When shutting off the system and before checking
or servicing, relieve pressure following pressure
relief procedure, page 7.
NOTICE
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump acceler-
ates quickly, or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, prime
the pump and lines with fluid, or flush it and leave it
filled with a compatible solvent. Be sure to eliminate
all air from the fluid system.
NOTE: A pump runaway valve can be installed on the
air line to automatically shut off the pump if it starts to
run too fast.

LD Oil Pump Wall Bracket Drum or Tote Mounting System
3A1335A 9
LD Oil Pump Wall Bracket Drum or
Tote Mounting System
Used to wall mount the LD Oil Pump. Used
for dispensing lubricants only. For
professional use only.
Not for use in explosive atmospheres.
IBC Tote Packages include a universal pump and wall
bracket for use with either a drum or tote package. See
page 22 for a complete list of bracket models, associ-
ated components and parts.
Installation
Reference numbers used in the following instructions
refer to Parts, page 24.
Bracket Installation
1. Use the wall bracket (4) as a template and mark and
drill holes in wall (FIG. 4).
2. Using 4 screws (user supplied) long enough to
securely hold the wall bracket and pump to the wall,
install the bracket (4) to wall (FIG. 4).
FIG. 4
Dimension (a) = 4.1 inch (1015 ft(5 M) m)
Dimension (b) = 3.5 inch (90 mm)
4
(a)
(b)

LD Oil Pump Wall Bracket Drum or Tote Mounting System
10 3A1335A
Pump Installation
1. Thread the bung adapter (1a) (included with pump
(1) into the hole in the center of the wall bracket (4).
Hand tighten the bung adapter securely to the
bracket.
2. Install the pump (1) through bung adapter (1a).
3. Secure the pump (1) in place by compressing the
bung adapter gasket screws (1b).
4. Ground pump. See Grounding instructions, page 4.
NOTE: All parts: 3a-3d identified in steps 5 - 6 are
included in Suction Hose Kit (3). See Kit Parts, page 44.
5. Thread the bung adapter (3a) into the hole in the
drum cover or tote. Hand tighten securely (FIG. 6).
6. Connect swivel fitting (3b) to suction tube (3c) and
then slide suction tube into bung adapter (3a)
installed in drum or tote cover. Connect one end of
suction hose (3d) to pump inlet and the other end to
the swivel fitting (3b).
FIG. 5
1
4
1a
1b
FIG. 6
3a
3b
3a
3b
3c
3d
Drum Installation
Tote Installation

LD System IBC Tote Package
3A1335A 11
LD System IBC Tote Package
Used to mount an LD pump and hose reel
to an IBC Tote. For dispensing lubricants
only. For professional use only.
Not for use in explosive atmospheres.
IBC Tote Packages include a universal pump, brackets,
hose reel and dispense valve. See page 24 for a
complete list of mode, associated components and
parts.
Installation
Reference numbers used in the following instructions
refer to Parts, page 24.
Bracket Installation
1. Install the IBC top bracket (9) on the IBC tank (FIG.
6).
NOTE: The bracket is designed to fit on the tote
mounted in either direction.
2. Slide the top bracket (9) to the center of the IBC
tank aligning the hole in the center of the bracket
with the hole in the top of the tank. Secure the
bracket (9) in place by tightening the 6 knobs (9a)
securely (FIG. 7 and 8).
Top Mounting
Drain Mounting
FIG. 7
FIG. 8
9
9a
9a
9a

LD System IBC Tote Package
12 3A1335A
Pump Installation
The pump can be either Top Mounted or Drain Mounted
on the Tote. Instructions for both installation methods
are provided on the following pages. Drain Mounting
instructions begin on page 12.
Top Mounting
1. Thread the pump bung adapter (1a) into hole in top
bracket (9). Hand tighten securely.
2. For NPT and BSPT models only, apply thread seal-
ant to threads of suction tube/hose (3) then install
the end of the suction tube/hose into the pump (1)
inlet housing (FIG. 9).
BSPP models are designed to seal with the pump
inlet filter and do not require thread sealant. For
these models just install the suction tube/hose (3)
into the pump (1) inlet housing.
3. Insert the pump suction tube (3) through the bung
adapter (1a) and into tank (FIG. 10). Secure the
pump in place by tightening the gasket screws (1b)
(FIG. 10).
4. Ground pump. See Grounding Instructions, page 4.
Drain Mounting
For this installation, install the hose reel on IBC Tote
before installing pump. Hose reel installation instructions
begin on page 13.
1. Assemble the two pump bracket pieces 4 and 5, as
shown in FIG. 11 using the 4 nuts (4a) (provided).
2. Install the pump bracket assembly to the side of the
IBC Tote. Secure the pump bracket in place by tight-
ening the knobs (5a) securely.
FIG. 9
1a
hole
9FIG. 10
FIG. 11
3
1a
1b
4a
4
5a
5

LD System IBC Tote Package
3A1335A 13
3. Thread the pump bung adapter (1a) into hole in the
pump bracket assembly. Hand tighten securely.
(FIG. 12).
4. Insert the pump (1) through bung adapter (1a) (FIG.
13). Secure the pump in place by tightening the gas-
ket screws (1b) (FIG. 12 and FIG. 13).
5. Ground pump. See Grounding, page 4.
6. Install one end of a flexible hose into pump inlet and
connect the other end of the hose to the IBC tank
using a ball valve and fitting (not shown/supplied
with tote).
Hose Reel Installation
1. Install the hose reel guide (10a) to the top bracket
(9) and secure it in place with the screws (10b) and
nuts (10c).
2. Install the reel bracket (10) to the top bracket (9).
Secure in place using the 4 screws (10b) and nuts
(10c) (FIG. 15).
FIG. 12
FIG. 13
1b
1a
1a
3
1b
FIG. 14
FIG. 15
10a
9
10b
ti16882
10c
10
9
10b
ti16882
10c

LD System IBC Tote Package
14 3A1335A
3. Install the hose reel (14) on the reel bracket (10) as
shown in FIG. 16.
4. Install screw(10b) through hole in the reel bracket
(10) and secure it in place with nut (10c) to hold
hose reel securely in place as shown in.
5. Connect the flexible fluid hose (2c) between the
pump outlet and reel inlet (FIG. 18).
Meter Tray Installation
1. Position the meter tray (11) on the side of the IBC
tank as shown in FIG. 19. Secure tray in place using
4 screws (11a).
FIG. 16
FIG. 17
14
10
10b
10c 10 hole
FIG. 18
FIG. 19
2c
outlet
inlet
11
11a

LD System IBC Tote Package
3A1335A 15
2. Adjust the “Z” bracket (11b) to secure the meter tray
location as required.
3. Install meter (12) to end of hose. Tighten fitting
securely.
FIG. 20
FIG. 21
11b
c
12

LD Pump Oil and Grease Drum Mounted System
16 3A1335A
LD Pump Oil and Grease
Drum Mounted System
For oil or grease drum LD pump
installation. For dispensing lubricants only.
For professional use only.
Not for use in explosive atmospheres.
The Drum Mount Packages include a universal pump
and dispense valve. See page 16 for a complete list of
packages and associated components.
For grease models only a follow plate is required for
pumping fluid from the drum. See page 17 for follow
plate installation instructions.
Pump Installation
Reference numbers used in the following instructions
refer to Parts, page 30.
This installation procedure can be used for both Oil and
Grease applications. When pumping grease, a follow
plate is also required. See Installing Follow Plate
instructions, page 17.
1. Thread pump bung adapter (1a) into hole in drum
cover (16) and hand tighten securely (FIG. 22).
2. Insert pump (1) into bung adapter (1a) and drum.
3. Secure the pump in place by tightening the gasket
screws (1b) (FIG. 22).
4. Ground pump. See Grounding Instructions, page 4.
Oil Models
Grease Models
FIG. 22
2c
1a
1
1b
2a

LD Pump Oil and Grease Drum Mounted System
3A1335A 17
Installing Follow Plate (grease models only)
1. Relieve pressure, page 6.
2. Remove drum cover (16) by loosening thumb
screws (16a) (FIG. 23).
3. Remove pump and cover from drum together and
place on a clean paper, cardboard, or clean shop
rags. DO NOT PLACE ON SHOP FLOOR.
NOTE: It is not necessary to remove the pump from
the drum cover to remove the cover.
4. If this is an existing installation, reach into drum and
pull up on the follow plate ring (15a) to remove the
follow plate (15) (FIG. 24). Place follow plate on a
clean paper, cardboard or clean shop rags. DO NOT
PLACE ON SHOP FLOOR.
Remove drum and install new one.
5. Examine follow plate to make sure rubber grommet
(15b) is in place in center of the plate (FIG. 25).
6. Set follow plate (15) on top of the fresh grease (FIG.
26). Remove air by pushing down on the follow plate
until the grease level is flush with the opening in the
middle of the follow plate (aa).
FIG. 23
FIG. 24
16a
15a
FIG. 25
FIG. 26
15b
aa

LD Pump Oil and Grease Drum Mounted System
18 3A1335A
7. Insert pump suction tube through center of rubber
grommet (15b) in follow plate (15) (FIG. 27).
Se
8. Tighten thumb screws (16a) to secure cover (16) to
drum.
9. Trigger the dispensing valve (12) into a grounded
metal waste container making firm, metal-to-metal
contact between the container and the valve.
10. Slowly open the bleed-type master air valve and
open the pump air regulator just until the pump is
running. When the pump is primed and all air has
been pushed out of the lines, release the trigger.
FIG. 27
FIG. 28
suction
tube
16a

LD Pump System Cart Package
3A1335A 19
LD Pump System Cart
Package
Used to cart mount a drum, LD Pump,
meter or grease valve and hose reel. For
dispensing lubricants only. For
professional use only.
Not for use in explosive atmospheres.
All cart packages include a cart, universal pump,
extension and dispense valve. Some also include a
hose reel. See page 30 for a complete list of packages
and associated components.
For grease models only a follow plate is required for
pumping fluid from the drum. See page 17 for follow
plate installation instructions.
Installation
Reference numbers used in the following instructions
refer to Parts, page 36.
Assembling the Cart
1. Position the hose reel (14) on the cart frame (5) as
shown in FIG. 29.
2. Install the handle sub-assembly (5a) on cart frame
(a) as shown in FIG. 29.
ti17095
Oil Model
Grease Model
FIG. 29
5
5a
14

LD Pump System Cart Package
20 3A1335A
3. Secure handle sub-assembly (5a) to cart (5) using
supplied bolts (5b) as shown in FIG. 30. Use a
screwdriver to tighten bolts securely.
NOTE: The hose reel is not designed to swivel on the
cart. It must be secured in the locked position at all
times.
4. Install meter bracket (5c) to handle frame using
screw (5d) as shown in FIG. 31.
5. Install dispense device (12) to end of hose (FIG. 15).
Tighten fitting securely.
NOTE: The oil drum shown in the following illustrations
is shown for reference only. The procedure for securing
the drum to the cart is the same for both oil and grease
drum applications.
6. Install drum on cart base (5) (FIG. 33).
FIG. 30
FIG. 31
5b
5c
5d
FIG. 32
FIG. 33
12
5