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  9. Graco saniforce 2150 Instruction Manual

Graco saniforce 2150 Instruction Manual

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Operation
SaniForce® SaniForce®
SaniForce®2150, 2150,
2150,3000, 3000,
3000,4000, 4000,
4000,
Electric Electric
Electric- -
-Operated Operated
OperatedDiaphragm Diaphragm
DiaphragmPump Pump
Pump3A5132M 3A5132M
3A5132M
EN EN
EN
2 2
2- -
-Inch, Inch,
Inch,3 3
3- -
-Inch, Inch,
Inch,and and
and4 4
4- -
-Inch Inch
Inchpumps pumps
pumpswith with
withelectric electric
electricdrive drive
drivefor for
for󰘱uid 󰘱uid
󰘱uidtransfer transfer
transferapplications. applications.
applications.
Not Not
Notapproved approved
approvedfor for
foruse use
usein in
inexplosive explosive
explosiveatmospheres atmospheres
atmospheresor or
orhazardous hazardous
hazardous(classi󰘰ed) (classi󰘰ed)
(classi󰘰ed)locations locations
locationsunless unless
unlessotherwise otherwise
otherwise
stated. stated.
stated.See See
SeeApprovals Approvals
Approvalspage page
pagefor for
formore more
moreinformation. information.
information.For For
Forprofessional professional
professionaluse use
useonly. only.
only.
Important Important
ImportantSafety Safety
SafetyInstructions Instructions
Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanualbeforeusingtheequipment.Save Save
Savethese these
these
instructions. instructions.
instructions.
ForMaximumWorkingPressure,see
TechnicalSpeci󰘰cations.
Seepage10forapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.
All manuals and user guides at all-guides.com
Contents Contents
Contents
Related Related
RelatedManuals Manuals
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.2 2
2
Warnings Warnings
Warnings. .
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.3 3
3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
for2150 2150
2150FG FG
FG
Pumps Pumps
Pumps. .
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.6 6
6
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
for2150, 2150,
2150,3000, 3000,
3000,
and and
and4000 4000
4000HS HS
HSPumps Pumps
Pumps. .
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.8 8
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Approvals Approvals
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.10 10
10
Ordering Ordering
OrderingInformation Information
Information. .
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.11 11
11
Installation Installation
Installation. .
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.12 12
12
General General
GeneralInformation Information
Information. .
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.12 12
12
Tighten Tighten
TightenConnections Connections
ConnectionsBefore Before
BeforeFirst First
FirstUse Use
Use. .
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.12 12
12
Tips Tips
Tipsto to
toReduce Reduce
ReduceCavitation Cavitation
Cavitation. .
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.12 12
12
Typical Typical
TypicalInstallation Installation
Installation. .
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.13 13
13
Mount Mount
Mountthe the
thePump Pump
Pump. .
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.15 15
15
Mount Mount
Mounta a
aPump Pump
PumpWithout Without
Withouta a
aGearmotor Gearmotor
Gearmotor. .
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.15 15
15
Ground Ground
GroundThe The
TheSystem System
System. .
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.16 16
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Air Air
AirLine Line
Line. .
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.17 17
17
Fluid Fluid
FluidSuction Suction
Suctionand and
andOutlet Outlet
OutletLines Lines
Lines. .
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.17 17
17
Electrical Electrical
ElectricalConnections Connections
Connections. .
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.18 18
18
Leak Leak
LeakSensor Sensor
SensorWiring Wiring
Wiring. .
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.20 20
20
Compressor Compressor
CompressorWiring Wiring
Wiring. .
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.21 21
21
Operation Operation
Operation. .
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.22 22
22
Initial Initial
InitialCon󰘰guration Con󰘰guration
Con󰘰guration(AC (AC
(ACwith with
withVFD) VFD)
VFD). .
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.22 22
22
Sanitize Sanitize
Sanitizethe the
thePump Pump
PumpBefore Before
BeforeFirst First
FirstUse Use
Use. .
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.22 22
22
Transfer Transfer
TransferMode Mode
Modevs. vs.
vs.Low Low
LowPulsation Pulsation
Pulsation
Mode Mode
Mode. .
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.22 22
22
Start Start
Startand and
andAdjust Adjust
Adjustthe the
thePump Pump
Pump. .
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.22 22
22
Pressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedure. .
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.23 23
23
Pump Pump
PumpShutdown Shutdown
Shutdown. .
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.23 23
23
VFD VFD
VFDOperation Operation
Operation. .
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.24 24
24
VFD VFD
VFDControl Control
ControlPanel Panel
Panel. .
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.24 24
24
Adjust Adjust
Adjustthe the
theSpeed Speed
Speed. .
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.24 24
24
Maintenance Maintenance
Maintenance. .
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.25 25
25
Maintenance Maintenance
MaintenanceSchedule Schedule
Schedule. .
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.25 25
25
Lubrication Lubrication
Lubrication. .
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.25 25
25
Tighten Tighten
TightenConnections Connections
Connections. .
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.25 25
25
Flushing Flushing
Flushingand and
andStorage Storage
Storage. .
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.25 25
25
Performance Performance
PerformanceData Data
Data. .
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.26 26
26
Dimensions Dimensions
Dimensions(2150FG (2150FG
(2150FGPump) Pump)
Pump). .
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.38 38
38
Dimensions Dimensions
Dimensions(2150HS/3A/PH (2150HS/3A/PH
(2150HS/3A/PHPumps) Pumps)
Pumps). .
.. .
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.. .
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.41 41
41
Dimensions Dimensions
Dimensions(3000HS (3000HS
(3000HSFlapper Flapper
FlapperPump) Pump)
Pump). .
.. .
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.. .
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.43 43
43
Dimensions Dimensions
Dimensions(4000HS (4000HS
(4000HSFlapper Flapper
FlapperPump) Pump)
Pump). .
.. .
.. .
.. .
.. .
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.. .
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.45 45
45
Technical Technical
TechnicalSpeci󰘰cations Speci󰘰cations
Speci󰘰cations. .
.. .
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.47 47
47
Related Related
RelatedManuals Manuals
Manuals
ManualNumberTitle
3A5133SaniForce™2150,3000,4000,Electric-OperatedDiaphragmPump,Repair/Parts
23A5132M
All manuals and user guides at all-guides.com
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK
SHOCKHAZARD HAZARD
HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolvent,inwork work
workarea area
areacanigniteorexplode.Solvent󰘱owingthrough
theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedlines.
•Stop Stop
Stopoperation operation
operationimmediately immediately
immediatelyifstaticsparkingoccursoryoufeelashock. .
.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
3A5132M3
All manuals and user guides at all-guides.com
Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT
EQUIPMENTHAZARD HAZARD
HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Check󰘱uidlines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from
distributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot
surfaces.
•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM
ALUMINUMPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A5132M
All manuals and user guides at all-guides.com
Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION
EXPANSIONHAZARD HAZARD
HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS
PARTSCLEANING CLEANING
CLEANINGSOLVENT SOLVENT
SOLVENTHAZARD HAZARD
HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblesolventstocleanplasticstructuralorpressure-containingparts.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanualsformaterialsofconstruction.Consult
thesolventmanufacturerforinformationandrecommendationsaboutcompatibility.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations
Speci󰘰cationsinthisandallotherequipmentinstructionmanuals.Read󰘱uid
andsolventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID
FLUIDOR OR
ORFUMES FUMES
FUMESHAZARD HAZARD
HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD
HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A5132M5
All manuals and user guides at all-guides.com
CongurationNumberMatrixfor2150FGPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
for2150 2150
2150FG FG
FGPumps Pumps
Pumps
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Whenyoureceiveyourpump,recordthe9character
partnumberfoundontheshippingbox(e.g.,
SP1B.0014):
_____________
Alsorecordthecon󰘰gurationnumberonthepumpID
platetoassistyouwhenorderingreplacementparts:
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration
Con󰘰gurationNumber: Number:
Number:2150FG 2150FG
2150FG- -
-EA04AS13SSPTPTPT21 EA04AS13SSPTPTPT21
EA04AS13SSPTPTPT21
2150 2150
2150FG FG
FGE E
EA A
A04 04
04A A
AS13 S13
S13SS SS
SSPT PT
PTPT PT
PTPT PT
PT21 21
21
Pump
Model
Wetted
Section
DriveCenter
Section
Gear
Boxand
Compressor
MotorFluidCoversand
Manifolds
SeatsBalls
orChe-
cks
DiaphragmsManifold
Seals
Certi󰘰ca-
tion
Pump Pump
PumpWetted Wetted
WettedSection Section
SectionDrive Drive
DriveType Type
TypeCenter Center
CenterSection Section
Section
Material Material
Material
Gearbox Gearbox
Gearboxand and
and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150FG FG
FGFoodGradeE E
EElectricA A
AAluminum94 94
94NoGearboxor
CompressorA A
AStandard
InductionMotor
S S
SStainlessSteel04 04
04HighSpeedGear
RatioC C
CATEXInduction
Motor
05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
14 14
14MidSpeedGear
Ratio
15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
63A5132M
All manuals and user guides at all-guides.com
CongurationNumberMatrixfor2150FGPumps
Fluid Fluid
FluidCovers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material
MaterialBall Ball
Ballor or
orCheck Check
Check
Material Material
Material
Diaphragm Diaphragm
DiaphragmMaterial Material
MaterialManifold Manifold
Manifold
Seals Seals
Seals
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
S13 S13
S13Stainless
steel,
TriClamp
SS SS
SS316
Stainless
Steel
CW CW
CWPolychloro-
prene
Weighted
PT PT
PTPTFE/EPDM
2-PieceEP EP
EPEPDMblanknocerti󰘰cation
S14 S14
S14Stainless
steel,DINPT PT
PTPTFESP SP
SPSanto-
prene/EPDM
2–Piece
PT PT
PTPTFE21 21
21EN10204type
2.1
SP SP
SPSantoprene31 31
31EN10204type
3.1
3A5132M7
All manuals and user guides at all-guides.com
CongurationNumberMatrixfor2150,3000,and4000HSPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number
NumberMatrix Matrix
Matrixfor for
for2150, 2150,
2150,3000, 3000,
3000,and and
and4000 4000
4000
HS HS
HSPumps Pumps
Pumps
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Whenyoureceiveyourpump,recordthe9character
partnumberfoundontheshippingbox(e.g.,
SP1B.0014):
_____________
Alsorecordthecon󰘰gurationnumberonthepumpID
platetoassistyouwhenorderingreplacementparts:
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration
Con󰘰gurationNumber: Number:
Number:2150HS 2150HS
2150HS- -
-ES04ASSASSPTPSEP21 ES04ASSASSPTPSEP21
ES04ASSASSPTPSEP21
2150 2150
2150HS HS
HSE E
ES S
S04 04
04A A
ASSA SSA
SSASS SS
SSPT PT
PTPS PS
PSEP EP
EP21 21
21
Pump
Model
Wetted
Section
DriveCenter
Section
Gear
Boxand
Compressor
MotorFluidCoversand
Manifolds
SeatsBalls
orChe-
cks
DiaphragmsManifold
Seals
Certi󰘰ca-
tion
Pump Pump
PumpWetted Wetted
WettedSection Section
SectionDrive Drive
DriveType Type
TypeCenter Center
CenterSection Section
Section
Material Material
Material
Gearbox Gearbox
Gearboxand and
and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150HS HS
HSHighSanitationE E
EElectricS S
SStainlessSteel94 94
94NoGearboxor
CompressorA A
AStandard
InductionMotor
3000 3000
30003A 3A
3A3ACerti󰘰ed04 04
04HighSpeedGear
RatioC C
CATEXInduction
Motor
4000 4000
4000PH PH
PHPharmaceutical05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
14 14
14MidSpeedGear
Ratio
15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
83A5132M
All manuals and user guides at all-guides.com
CongurationNumberMatrixfor2150,3000,and4000HSPumps
Fluid Fluid
FluidCovers Covers
Coversand and
and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material
MaterialBall Ball
Ballor or
orCheck Check
Check
Material Material
Material
Diaphragm Diaphragm
DiaphragmMaterial Material
MaterialManifold Manifold
Manifold
Seals Seals
Seals
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
SSA SSA
SSAStainless
Steel,
Tri-Clamp
(HS/3-A/
PH)
FL FL
FL316
Stainless
Steel
Flapper
— —
—Flapper,check,
StainlessSteelBN BN
BNBuna-NBN BN
BNBuna-N21 21
21EN10204type
2.1
SSB SSB
SSBStainless
Steel,DIN
(HS/3-
A/PH)
SS SS
SS316
Stainless
Steel
BN BN
BNBuna-NEO EO
EOEPDM
OvermoldedEP EP
EPEPDM31 31
31EN10204type
3.1
CW CW
CWPolychloro-
prene
Weighted
FK FK
FKFKM
FluoroelastomerFK FK
FKFKM
FK FK
FKFKMFluoroe-
lastomerPS PS
PSPTFE/Santo-
prene2-Piece
PT PT
PTPTFESP SP
SPSanto-
prene/EPDM
2Piece
SP SP
SPSantoprene
3A5132M9
All manuals and user guides at all-guides.com
Approvals
Approvals Approvals
Approvals
Approvals Approvals
Approvals
✦PumpswithmotorcodeCareapprovedto:
II2G
ExhdIIBT3Gb
✚PumpswithmotorcodeGareapprovedto:
II2G
ExhIIBT3Gb
★MotorscodedDareapprovedto:
ClassI,Div1,GroupD,T3B
ClassII,Div1,GroupF&G,T3B
DiaphragmmaterialscodedEO,PT,orPS
combinedwithcheckmaterialscodedFLor
PTcomplywith:
EC1935/2004
AllModels(exceptgearboxandcompressor
codes05,15,and25,ormotorcodeD)are
approvedto:
DiaphragmmaterialscodedEO,PTorPS
combinedwithcheckmaterialscodedFLor
PTcomplywith:
ClassVI
All󰘱uidcontactmaterialsareFDA-compliant
andmeettheUnitedStatesCodeofFederal
Regulations(CFR).
103A5132M
All manuals and user guides at all-guides.com