Graco ToughTek F340e Use and care manual

3A6393D
EN
Operation, Repair, and Parts
ToughTek®F340e
Portable Fireproofing Pump
Electric sprayer for water-based cementitious fireproofing material.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
600 psi (4.13 MPa, 41.3 bar)
Maximum Fluid Working Pressure
See page 3 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
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Contents
23A6393D
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fluid Drain/Purge Valve . . . . . . . . . . . . . . . . . . . 8
Motor Power Switch . . . . . . . . . . . . . . . . . . . . . . 8
Applicator Ball Valve (17J703) . . . . . . . . . . . . . . 8
Install the Remote Switch . . . . . . . . . . . . . . . . . . 9
Pump Control Settings . . . . . . . . . . . . . . . . . . . . 9
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Requirements . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mix the Material . . . . . . . . . . . . . . . . . . . . . . . . . 13
Prime with Material . . . . . . . . . . . . . . . . . . . . . . 14
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Spray Adjustments (Pole Spray Applicator) . . . 16
Spray Techniques . . . . . . . . . . . . . . . . . . . . . . . 17
Installing Nozzle Retaining Cap . . . . . . . . . . . . 17
Pressure Relief Procedure . . . . . . . . . . . . . . . . 18
Clearing a Clogged Hose . . . . . . . . . . . . . . . . . 18
Hopper Removal . . . . . . . . . . . . . . . . . . . . . . . . 19
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Water Exposure . . . . . . . . . . . . . . . . . . . . . . . . 20
Preventative Maintenance . . . . . . . . . . . . . . . . 20
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 21
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Air Compressor . . . . . . . . . . . . . . . . . . . . . . . . . 25
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replace Pump Components . . . . . . . . . . . . . . . 27
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
F340e Systems . . . . . . . . . . . . . . . . . . . . . . . . . 29
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
F340e (continued) . . . . . . . . . . . . . . . . . . . . . . . 31
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Driver and Motor . . . . . . . . . . . . . . . . . . . . . . . . 34
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Replacement Parts and Accessories . . . . . . . . . . 39
Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Technical Specifications . . . . . . . . . . . . . . . . . . . . 42
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44

Models
3A6393D 3
Models
Related Manuals
Manuals are available at www.graco.com
Bare
Model
Electric
Requirements Approvals Country Includes Compressor*
25B502 120 V, 15 A, 50/60 Hz, 1 Phase North America
25B552 
25B558 120 V, 15 A, 50/60 Hz, 1 Phase United Kingdom
25B506
230 V, 10 A, 50/60 Hz, 1 Phase Europe, Asia, Australia
25B556 
* Models with an air compressor require an additional dedicated 15 A circuit (120 V systems) or 8.5 A circuit (230 V systems).
† All 230 V pumps include a Europe adapter and Australia adapter cord set.
Manual in English Description
3A3244 Pole Spray Applicator 24Y619
3A3112 ToughTek F340e Remote Switch Accessory Kit 17G554
3A3998 Compressor Manual
3A5637 ToughTek Camlock Mortar Hose
3A4554 ToughTek Mortar Coupling Hose

Warnings
43A6393D
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold applicator firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
SUCTION HAZARD
Misuse can cause death or serious injury.
• Never place hands near the pump fluid inlet when pump is operating or pressurized.

Warnings
3A6393D 5
SKIN INJECTION HAZARD
High-pressure fluid from applicator, hose leaks, or ruptured components will pierce skin. This may look
like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point applicator at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
WARNING

Warnings
63A6393D
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious
injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Component Identification
3A6393D 7
Component Identification
Overview
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Ref. Description
A Electric Motor
B Pump Lower
C Fluid Drain/Purge Valve
E Remote Control Switch
F Fluid Outlet
H Flow Adjustment Knob
J Hopper
K Over-Center Latch
L Control Board Status Light
M Remote Switch Connector
P Hopper Pin
S Motor Power Switch
U Hopper Latch

Component Identification
83A6393D
Fluid Drain/Purge Valve
Open the drain/purge valve (C) to relieve pressure if
pump or hose pack-out occurs, or to relieve pressure
inside the hose. Close valve when spraying.
Motor Power Switch
The motor power switch (S) must be in the ON position
for the sprayer to pump material.
Motor Power Switch Settings:
Applicator Ball Valve (17J703)
Additional accessory kit that can be installed on the end
of the 1 in. ID, 25 ft material hose (88) directly between
the pole spray applicator pipe handle and adapter fitting.
The applicator ball valve (1, 2) can be used to stop
material flow, but only after the pump has been stopped
first. Do NOT use the valve to stall the pump.
To avoid injury from splashing fluid, never open a
cam-lock hose or applicator fitting while there is
pressure in the fluid line. Follow the Pressure Relief
Procedure on page 18.
NOTICE
To prevent material hardening in fluid drain/purge
valve, flush the valve after every time it is used. Follow
the Flush procedure on page 12.
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C
OFF Power is disconnected. The motor will not run.
ON The motor will run continuously at a speed
determined by the flow adjustment knob.
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Component Identification
3A6393D 9
Install the Remote Switch
NOTE: Use zip-tie (Z) to install the remote switch to the
hose or pole spray applicator (follow the illustrations
below). The remote switch will fit on hoses/applicators
sized 0.75 in. up to 1.25 in.
Pump Control Settings
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Pump
Control
Setting
Description
ON
The motor will run continuously at the
speed determined by the flow adjustment
knob (H).
OFF The motor will not run. There is still power
to the unit.
Remote
Control
The “Remote Control” setting allows the
user to control ON/OFF functionality of the
pump through the remote toggle switch.
When the remote toggle switch is installed
and the pump control settings are set to
“Remote Control”, the toggle switch can
be used to turn the pump ON and OFF
(see descriptions above).
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Grounding
10 3A6393D
Grounding
Ground the sprayer by plugging it into an outlet that is
properly installed and grounded in accordance with all
local codes and ordinances. Do not modify the power
cord provided; if it does not fit the outlet, have the proper
outlet installed by a qualified electrician.
Extension Cords
• Use only a 3-wire extension cord that has a
grounding plug and a grounding receptacle that
accepts the plug on the product.
• Make sure your extension cord is not damaged. If
an extension cord is necessary, use 12 AWG (2.5
mm2) minimum to carry the current that the product
draws.
• An undersized cord results in a drop in line voltage
and loss of power and overheating.
NOTE: Certain GFCI outlets have been known to trip
while using this product. GFCI outlets have a range of
sensitivities. Motor controllers can cause false trips of
GFCI outlets. If you experience issues while using this
product, switch to a different GFCI model.
Power Requirements
NOTE: Models with an air compressor require an
additional dedicated 15 A circuit (120 V systems) or
8.5 A circuit (230 V systems).
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Model Required
Power Source
Power
Cord Connectors
Supplied
Local Adapters
200–240 VAC, 1
phase, 50/60 Hz
One separate, dedicated
circuits rated at minimum
of 10 A each
One IEC 3-20 C20
Plugs
Euro CEE7 (Europe)
AS/NZS (Australia)
100–120 VAC,
50/60 Hz
One separate dedicated
circuits rated at minimum
of 15 A each
One NEMA 5–15A
Plug