Graphic Whizard PT 331S User manual

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PT 331S
Creaser/Perforator
Operator’s Manual
Toll Free: 1-800- 265-3376 Tel: [phone] Fax: [phone]
WWW.GRAPHICWHIZARD.COM

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2020-10-20
Table of Contents
Introduction........................................................................................................3
Safety.................................................................................................................4
Specifications.....................................................................................................5
Overview............................................................................................................6
Keypad........................................................................................................7
Set Up................................................................................................................8
Output Tray, Stops and Guides...................................................................8
Feed Table Extension.................................................................................8
Power Socket and Switch ...........................................................................9
Quick Start.......................................................................................................10
Programming a Crease Job......................................................................10
Screen Operation.............................................................................................11
Welcome Screen.......................................................................................11
Ready Screen ...........................................................................................11
Crease Data Screen..................................................................................12
Cover Hinge Screen..................................................................................13
Progressive Screen...................................................................................14
Saving Jobs Screen..................................................................................16
Recalling Jobs Screen ..............................................................................16
Speed Screen ...........................................................................................17
Recalibration Screen.................................................................................17
Hardware Setting.............................................................................................18
Skew Adjustment ......................................................................................18
Crease Depth............................................................................................18
Adjusting the Crease Depth...............................................................19
Slide-in Tools...................................................................................................20
Installing the Tools:...................................................................................20
Perf Crash Pad .........................................................................................21
Replacing the Crash Pad...................................................................21
Optional Parts..................................................................................................22
Perforating Wheel .....................................................................................22
Trouble Shooting..............................................................................................25
C-1 Top Cover Open.................................................................................25
C-2 Paper Jam at Infeed Roller.................................................................26
C-3 Paper Jam at Outfeed Roller..............................................................27
E-1 Crease Motor Error.............................................................................28
Maintenance ....................................................................................................29

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Introduction
The PT 331S is an entry level creaser gives the same professional results of
more expensive creasers at a fraction of the cost. Interchangeable crease/perf dies
allow operators to switch from high quality creasing to perforating in seconds.
Before using the PT 331S please read this instruction manual carefully. Keep the
manual nearby for easy access. For any questions or concerns regarding this PT
331S please consult your local dealer.
While every effort was made at time of publication to ensure accuracy, Graphic
Whizard will not be liable for omissions or errors. Due to continued improvements
in this product line specifications and information are subject to change without
notice. Actual results are dependent upon application. Paper stock, print engine
used, and environmental conditions will affect results.

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Safety
•Ensure to power down the PT 331S before performing maintenance.
•In order to avoid mistakes when reconnecting wires, mark the connectors
before disconnecting.
•Ensure the connectors are secure before restoring power to the unit.
•Read and understand this manual before powering on the machine.
•Check the plug and machine voltage frequency of your main supply for
correct output and ground.
•Use a power cord rated no less than 15A.
•Connect the machine to a 15A power outlet at 110V.
•Ensure all safety covers are in place before operating. The top covers have
a safety interlock that will disable the unit if removed.
•Open and close the covers slowly.
•Disconnect power before cleaning or accessing the inside of the machine.
•Disconnect power if the unit will not be used for an extended length of time.
•Ensure the machine is installed on a level surface.
•Do not use or unplug the unit with wet hands.
•Do not place any liquid receptacles on the machine.
•Tie back long hair and loose clothing before using the machine.
•Do not place your fingers in the creasing nip unit while the machine is
operating.
•Keep machine clear of items and debris.
•Do not alter or install anything without authorization from Graphic Whizard.
•Do not touch any running parts.
•Do not power off the machine while running.
•Keep heavy material off machine.
Keep metals and flammable materials away from the machine. Failure to do
so may cause shock or fire. In such an event, power down the unit if it is safe to do
so, then disconnect the power. If the machine overheats, smokes or an odor is
detected, immediately shut down the unit and remove the power cord. Contact your
dealer certified technician.

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Specifications
Dimensions (W*L*H)
20” x 43.3” x 14.9”
510 x 1100 x 380mm (fully assembled)
Weight
104 lbs / 47kg
Creasing Paper Thickness
100-350 gsm (0.1~0.35mm)
Perforating Paper Thickness
100-250 gsm (0.1~0.25mm)
Paper Length
35.4”
Paper Width
12.9”
Speed
35~42 sheets/min (manual feed)
Minimum Crease Gap
crease: 1mm
perforating: 10mm
Minimum Gap from Leading Edge to
First Crease
crease: 1mm
perforating: 10mm
Crease Accuracy
±0.3mm
Crease Quantity in One Pass
0 - 32
Maximum Program Quantity
30
Crease Counting
reversible counter
Total Sheet Counter
for crease quantity and paper quantity
Skew Adjustment
standard
Crease Depth Adjustment
standard
Feeding Extension Table
standard
Output Tray
standard
Linear Perforating
optional
Linear Scoring
optional
Stand
optional
Power
110v / 60Hz / 15A
Fuse Rating
3.15A

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Overview
1.
Power Socket
System power cord
2.
Power Switch
On/off
3.
Tools Storage
For crease die or perforating die
4.
Extension Table
For longer sheets
5.
Magnetic Side Guide
Flexible guides for paper feeding
6.
Fixed Side Guide
For skew adjustment
7.
Safety Switch
Alerts when safety cover is open or closed
8.
Depth Setting Screw
For crease depth adjustment
9.
Output Roller
For mounting linear tools and sheet output
10.
Control Panel
Input data
11.
Safety Cover
Covers crease area with interlock switch
12.
LCD Screen
Display settings
13.
Output Tray
For stacking finished sheets
14.
Side Cover
For inserting/removing the crease/perf dies

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Keypad
#
Key
Description
1.
Stop
Stop the machine
2.
Start
Run the machine
3.
Test
Machine will stop after one sheet
4.
Clear
Clear the data or clear the error display
5.
Numbers
Input data
6.
Scroll
Turn the page
7.
Indicator- No Paper
“C-4 No Paperor Infeed Jam” no paper or jam detected
8.
Indicator-Motor Error
“E-1 CR Motor Error” crease motor locks
9.
Indicator-Paper
Jammed
“C-2 Jam at Infeed” or “C-3 Jam at Outfeed” paper is
jammed inside the machine
10.
Indicator-Safety
Cover
“C-1 CR Cover Open” safety cover is open or ajar
11.
Forward/Reverse
Press arrows to move rollers when paper jams
12.
Mode
Change the mode settings
13.
Screen
Displays data information.
14.
Enter
After data input, press Enter to confirm

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Set Up
Output Tray, Stops and Guides
Set the guides and stops according to the paper format. Due to the manual feed
operation, the capacity of the tray is less than 1.1” / 30mm.
Feed Table Extension
•Locate the 3 screws on the edge of feeding table.
•Line up the screws with the 3 holes on the edge of extension table.
•Loosen, but not remove the screws.
•Connect extension table with each screw head through a hole.
•Tighten the 3 screws.

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Power Socket and Switch
The power socket and switch are both on the operator side of the unit. Before
operation, please connect the power cord to the socket and press the power switch
(when the circle is down, the machine is powered off).
There is a 3.15A fuse under the socket to protect the unit from overload. To replace
the fuse, remove the cartridge with a straight screwdriver. Then remove the broken
fuse from the cartridge and load a new one. Re-insert the cartridge into the socket.

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Quick Start
Programming a Crease Job
Turn on machine. Screen 1 will appear after the welcome page.
Screen 1 Screen2
Press Mbutton once, the screen will change to Screen 2 and line [1] will flash.
Enter line [1] value, 3 (3.0). Press Enter, line [2] will flash.
Enter line [2] value, 6 (6.0). Press Enter, screen change to Screen 3, line [3] will
flash.
Screen 3 Screen 4
Enter line [3] value 9 (9.0). Press Enter, line [4] will flash.
Press Enter when line [4] is 0, screen will change to Screen 4
Press RUN to feed a sheet. Paper is creased at 3”, 6”, 9” (crease line distance
from the leading edge).
Press STOP if you want to stop the job.