Great Wall X240 User manual

Keyless Entry and Immobilizer
Programming Methods
Part Numbers and Component
Identification
X240
X200
V240
V200
SA220
1

Contents
All Models - X431 Navigation Chart……………………………..Page 3
X240 Hover (Pre Facelift) - Components………………………………………....Page 4
X240 Hover (Pre Facelift) - Keyless entry programming……………………......Page 5
X200 and X240 Haval H5 - Components……………………………….…………Page 6
X200 and X240 Haval H5 - Keyless entry programming……………………......Page 7
V240 and V200 Wingle - Components………………………………………….Page 8
V240 and V200 Wingle - Keyless entry programming………………………...Page 9
SA220 - Components………………………………………….Page 10
SA220 - Keyless entry programming (Method A)………..…Page 11
SA220 - Keyless entry programming (Method B)………..…Page 12
All Models - ECU and Immobilizer Interchangability Matrix…....Page 13
All Models - How to Swap an ECU between vehicles…………..Page 14
All Models - How to Replace an ECU with a new part………….Page 15
All Models - How to Swap an Immobilizer between vehicles…..Page 16
All Models - How to Replace an Immobilizer with a new part….Page 17
All Models - How to Program Immobilizer Keys………………....Page 18
2

Vehicle Model System System Variant
X240 (Facelift
)
Haval
H5
Engine
Delphi MI 20U2_EOBD ECU
CC6461KM39
ABS
Bosch ABS
SRS
Bosch SRS System
BCM
Delphi
-BCM
ICM
N/A
Immobilizer System
Delphi Gas Immobilizer system
X200
Haval
H5
Engine
K5 (N2)
-ECM
CC6461KM77
(Manual)
ABS
K5 (N2)
-ABS
CC6461KM78 (Auto)
SRS
K5 (N2)
-ABM
BCM
K5 (N2)
-BCM
ICM
K5 (N2)
-IP
Immobilizer System
Delphie Diesel (Delphie 4D20) Immobilizer system
AT
K5 (N2)
-TCU
TOD
K5 (N2)
-TOD
X240 (Pre
-Facelift)
Haval H3
Engine
Delphi MI 20U2_EOBD ECU
CC6460KM39
ABS
Bosch ABS
SRS
Bosch SRS System
Immobilizer System
Delphi Gas Immobilizer system
V240 (Both Face lift and Pre Facelift)
Wingle 5 and 3
Engine
Delphi MI 20U2_EOBD ECU
CC1021PS15
(Dual Cab 2WD)
ABS
Bosch ABS
CC1031PS35 (Dual Cab 4WD)
SRS
Jingheng SRS
CC1031PD15 (Single Cab 2WD)
Immobilizer System
Delphi Gas Immobilizer system
CC1031PD35 (Single Cab 4WD)
V200
Wingle 5
Engine
K5 (N2)
- ECM
CC1031PS5A (Dual
Cab 2WD)
ABS
Bosch ABS
CC1031PS7A (Dual Cab 4WD)
SRS
Jingheng SRS
CC1031PD7A (Single Cab 4WD)
Immobilizer System
Delphie Diesel (Delphie 4D20) Immobilizer system
X431 Navigation Chart
3

X240 (Hover) Components (PreFace Lift)
Central locking
controller Key Blank (For remote)
Key Blank (Without
remote)
remote controller
Immobilizer
Transponder
Immobilizer
Module
X240
3787100A-K00 3704015-K00-D1 3704015A-K00 3787400-V08 3605110-K00 3605130-K00
3787100-K00-D1 3787200-V08
3704015-K00-D1
3704015A-K00 3605110-K00
3787400-V08 3787200-V08
Please Note: When ordering Key and Remote parts all part numbers come separate from each other.
3605130-K00 4

X240 (Hover) Programming (PreFace Lift)
For the Module 3787100A-K00 and 3787100-K00-D1 (Vendor
Code VA-873D1)
1. Open the Drivers front door and insert the key into the ignition.
2. Turn the key from Off to ON 5 times finishing in the ON position.
3. The flashers will flash once to indicate programming mode has
been entered.
4. Push either the lock or the unlock button on the remote.
5. If successful, the flashers will flash Twice.
6. Repeat the above steps if you have more than 1 remote to
program.
For the Module 3787100-K00-D1 (Vendor Code VA-873DUP)
1. Open the Passengers front door and insert the key into the
ignition.
2. Turn the key from Off to ON 5 times within 5 seconds finishing in
the ON position.
3. The flashers will flash once.
4. Wait (approx. 5-8 seconds) until the flashers flash once again and
then turn the key Off and On 3 more times finishing in the ON
position.
5. The flashers will flash once more indicating that the programming
mode has been entered.
6. Push either the lock or the unlock button on the remote.
7. If successful, the flashers will flash Twice.
8. Repeat the above steps if you have more than 1 remote to
program. 5

X240 and X200 (H5) Components (Face Lift)
Note:
•Remote Programming on Face lift X240 and X200 is performed using the X431
Scan Tool.
•Version 33 or above is required for successful communication with the BCM.
Central locking controller
Folding Key Blank (Comes complete
with remote and immobilizer chip)
Non Folding key without remote (Does NOT
come with the immobilizer chip)
Immobilizer
Transponder
Immobilizer
Module
X240 N/A (Controlled by BCM) 3704800XK80XA 3704015A-K00
3605110
-
K00
3605130-K00
X200 3704010XK02XA 3704030XK02XA
3704015A-K00 3605110-K00
3704800XK80XA
3704030XK02XA
3704010XK02XA 3605130-K00
6

X240 and X200 (H5) Programming (Face Lift)
1. Connect the Launch X431 to the vehicle and switch on the Ignition.
2. Power up the Launch X431 and select “Haval H5” then “BCM” and then (Select “K5 (N2)-BCM”
for X200 and “Delphi-BCM” for X240)
3. Select the “Key Teach” function. The following message will appear “please make sure you
want to teach key!”. Press “OK” when you are ready to start.
4. Once the “Key Teach" function is selected, the message “The first key to start learning! Please
click the remote control transmitter button (Lock and Unlock buttons) 1 seconds. Begin match?
(Click “OK to start) will appear . Kindly ignore this message and just press “OK”
5. Once “OK” is pressed, the screen “It’s executing, please wait…” will appear. When this
message appears, press and hold the lock and unlock buttons simultaneously on the remote
key until the message “Key Teach Success” appears (This can take anywhere from 3 to 8
seconds)
6. If programming a second key refer to the Note below.
NOTE: - When the X431 displays “learning the second key…..” for another key remote to be
Matched
Some early versions of the X431 software and some early X240 vehicles will require you to press
the home button to exit the “Key Teach” function once the first key has been completed otherwise
you may delete the first remote. In this case you should back out to the “BCM” selection screen and
repeat steps 3 to 5 for the next key and both keys will then be learned.
With later versions of the X431 and later vehicles you can proceed when the X431 asks if you wish
to program a second key. Once this is done test the operation of the Key remote to ensure correct
operation (Ensure all doors including the tailgate are closed for this check).
7

V240 and V200 (Wingle) Components
Central locking controller
Key Blank (For remote) Key Blank (Without remote) remote controller Immobilizer
Transponder Immobilizer Module
V240
3787100-P00-C1 3704140-P00-B3 3704140A-P00 3787200-V08 3605110-K00 3605130-P00
V200
3787100-P00
3787100AP00XB 3787400-V08
3605110-K00
3787400-V08
3704140A-P00
3704140-P00-B3
3787100AP00XB
3787100-P00
3787100-P00-C1
3787200-V08
8

V240 and V200 (Wingle) Programming
V240 pre Facelift (Wingle 3)
1. Open the Drivers front door and insert the key into the ignition.
2. Turn the key from Off to ON 5 times finishing in the ON position.
3. The flashers will flash once to indicate programming mode has been entered.
4. Push either the lock or the unlock button on the remote.
5. If successful, the flashers will flash Twice.
6. If you have more than 1 remote to program push any button on the second remote immediately
after programming the first.
V200 and V240 Facelift (Wingle 5)
1. Open the Drivers front door and insert the key into the ignition.
2. Turn the key from Off to ON 5 times within 5 seconds finishing in the ON position.
3. The flashers will flash once.
4. Wait (approx. 5-8 seconds) until the flashers flash once again and then turn the key Off and On 3
more times finishing in the ON position.
5. The flashers will flash once more indicating that the programming mode has been entered.
6. Push either the lock or the unlock button on the remote.
7. If successful, the flashers will flash Twice.
8. If you have more than 1 remote to program push any button on the second remote immediately after
programming the first.
9

SA220 (Sailor) Components
Central locking
controller Key Blank (For remote) Key Blank (Without remote) remote controller Immobilizer Transponder
SA220 3791500-02B-B2 3704140-P00-B3 3704012-B00 3787200-V08 Not Fitted
3704140-P00-B3
3791500-02B-B2 3704012-B00
Please Note: The key above without
the remote 3704012-B00 can be
substituted with either 3704140-P00-
B3 (V240 for remote) or 3704140A-
P00 (V240 without remote)
10

SA220 (Sailor) Programming Method “A”
Procedure A
1. Remove the LHF kick panel to gain access to the Central Locking
controller.
2. Refer to the diagram below and earth out pin 9 three times (the door
locks will cycle during this process).
3. Press the Lock button on all remotes one at a time to lean the remotes.
4. Remove the earth wire and refit the module and trim.
NOTE: The ignition key should not be in the ignition during this procedure.
(If you are unsuccessful try Earthing Pin 9, 5 times or attempt Procedure B on next page)
11

SA220 (Sailor) Programming Method “B”
Procedure B
1. Remove the LHF kick panel to gain access to the Central Locking controller.
2. Ensure all the doors are in an unlocked state.
3. Refer to the diagram below and earth out pin 9 of the controller.
4. Insert the ignition key into the ignition and turn the key from Off to On 4 to 6 times
within 25 seconds finishing on the ON position.
5. At this point the doors will lock and unlock once to indicate that the programming
mode has been entered.
6. Press the Lock button on all the remotes one at a time to lean the remotes. After
each press of the Lock button the doors will lock and unlock once to indicate that
the key has been learned.
7. Remove the earth wire and refit the module and trim.
12

How to Swap or Replace an ECU or
Immobilizer Unit
ECU X240 and V240 (All Models) Can be Replaced or Swapped
SA220 Can be Replaced or Swapped
V200 & X200 CANNOT be swapped from another vehicle.
Can be Replaced with a new unit from Parts.
NEVER “reset the ECU” on a diesel variant
Contact your Regional Service Manager for more
information.
Immobilizer X and V Series Can be Replaced or Swapped
Immobilizer SA220 N/A - Not Fitted to vehicle
Note: Under the “Immobilizer Matching Function” section of the X431 scan tool there is
an option to “Match the whole system”. This option must only be used if both the ECU
and Immobilizer are replaced (or Reset) at the same time. You will require the 4 digit
security code, full VIN and both keys to carry out this operation.
13

Swapping an ECU from one car to another (Petrol Vehicles ONLY)
1. Connect the X431 to the Donor vehicle.
2. Navigate to the correct model and then to the “Immobilizer system”
3. Select “Delphi Gas Immobilizer system
4. Select “Immobilizer matching function”
5. Select “reset engine ecu”
6. When prompted “Do you want to reset engine ECM” select “Yes”
7. Enter the 4 digit security code from the Donor vehicle
8. Select “reset Engine ecu”. If successful “reset success” should be displayed.
9. Remove the ECU from the donor vehicle and fit it to the problem vehicle.
10. Connect X431 to problem vehicle, turn the ignition to ON and navigate to “immobilizer
matching function”.
11. Select “Replace engine ECM”
12. Follow the onscreen instructions to complete the process.
13. If successful, a confirmation screen will appear, select “Yes”.
14. If successful the Key code will be read from the Immobilizer and the vehicle should
start. If the vehicle does not start you may have to Program the keys.
15. If refitting the test ECU back into the donor vehicle ensure you reset the ECU again
(Steps 1 to 8) before removing it from the problem vehicle.
NOTE: Before allowing any vehicle to leave the workshop please ensure you have
completed the Tooth Learn procedure outlined in Bulletin 09 SI004.
14

Replacing an ECU with a New unit (Petrol Only).
1. Connect the X431 to the vehicle and turn the ignition ON..
2. Navigate to the correct model and then to the “Immobilizer system”
3. Select “Immobilizer system”
4. Select “Delphi Gas Immobilizer system”
5. Select “Immobilizer matching function”
6. Select “Replace engine ECM”
7. At the prompt “Do you want to change the engine ECU?” select “Yes”.
8. Follow the screen prompts to complete the process.
9. If successful, a confirmation screen will appear, select “Yes”.
10. If successful the Key code will be read from the Immobilizer and the vehicle
should start. If the vehicle does not start you may have to Program the keys.
NOTE: Before allowing any vehicle to leave the workshop please ensure you have
completed the Tooth Learn procedure outlined in Bulletin 09 SI004.
15

Swapping an Immobilizer from one car to another
1. Connect the X431 to the Donor vehicle.
2. Navigate to the correct model and then to the “Immobilizer system”
3. Select “Delphi Gas Immobilizer system” for a Petrol vehicle
4. Select “Delphie Diesel (Delphie 4D20) Immobilizer system“ for a Diesel.
5. Select “Immobilizer matching function”
6. Select “Reset immobilizer”
7. When prompted “Do you want to reset engine immobilizer” select “Yes”
8. Follow the on screen prompts to complete the process.
9. If successful “reset success” should be displayed.
10. Remove the immobilizer from the donor vehicle and fit it to the problem vehicle.
11. Repeat steps 1 to 5.
12. Select “Replace immobilizer”
13. At the prompt “Do you want to replace engine immobilizer” select “Yes”.
14. Follow the on screen prompts to complete the process.
15. If successful the Immobilizer will learn the Key code from the ECU, if not you may have
to relearn the keys.
16

Replacing an Immobiliser Unit
1. Connect X431 to the vehicle and turn the ignition to ON.
2. Navigate to the correct model and then to the “Immobilizer system”
3. Select “Delphi Gas Immobilizer system” for a Petrol vehicle
4. Select “Delphi Diesel (Delphie 4D20) Immobilizer system“ for a Diesel.
5. Select “Immobilizer matching function”
6. Select “Replace immobilizer”
7. At the prompt “Do you want to replace engine immobilizer” select “Yes”.
8. Follow the on screen prompts to complete the process.
9. If successful the Immobilizer will learn the Key code from the ECU, if not you may have
to relearn the keys.
17

All Models –Programming Immobilizer Keys
Please note that a maximum of 2 Keys only can be leaned on all Great
Wall Vehicles
1. Connect the X431.
2. Select the correct vehicle and select “immobilizer system”
3. Select the correct system,
X240 (Pre-Facelift) Haval H3 –Delphi Gas immobilizer system
X240 (Face Lift) - Haval H5 - Delphi Gas immobilizer system
X200 - Haval H5 –Delphi Diesel (Delphi 4D20) immobilizer system
V240 - Wingle - Delphi Gas immobilizer system
V200 - Wingle –Delphi Diesel (Delphi 4D20) immobilizer system
4. Select “immobilzer matching function”
5. Select “key teach”
6. Follow the on screen prompts to complete the process.
18

19