Greenlee GATOR ESG85GL User manual

INSTRUCTION MANUAL
GATOR®
ESG85GL Battery-powered
Cable Cutter
99935481 © 2006 Greenlee Textron Inc. IM 1443 REV 3 1/06
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

Greenlee / A Textron Company 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Description ..................................................................... 2
Purpose .......................................................................... 2
Important Safety Information .......................................3-4
Identification ................................................................... 5
Location of Decals.......................................................... 6
Specifications ................................................................. 6
Operation ....................................................................7-8
Maintenance................................................................... 9
Troubleshooting ........................................................... 10
Disassembly/Reassembly .......................................11-12
Service ......................................................................... 13
Exploded Views and Parts Lists .............................. 14-18
Table of Contents
Description
Greenlee GATOR®cable cutters are hand-held,
battery-operated tools designed for cutting copper and
aluminum cable up to 3-1/4" (85 mm) in diameter. This
tool is intended to cut most low and medium voltage
copper and aluminum cable found on most job sites.
Purpose
This instruction manual is intended to familiarize person-
nel with the safe operation and maintenance procedures
for the Gator ESG85GL Battery-Powered Cable Cutter
with 2-speed ram.
Keep this manual available to all personnel.
Replacement manuals are available upon request
at no charge.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
KEEP THIS MANUAL
All specifications are nominal and may change as design improve-
ments occur. Greenlee Textron Inc. shall not be liable for damages
resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Greenlee Textron.

Greenlee / A Textron Company 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury
or property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for
preventing or avoiding the hazard.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
SAFETY
ALERT
SYMBOL
Read and understand all of the
instructions and safety information in
this manual before operating or
servicing this tool.
Failure to observe this warning could
result in severe injury or death.
IMPORTANT SAFETY INFORMATION
Electrical Shock Hazard: This tool
is not insulated. Use protective
equipment when utilizing this unit
near energized electrical lines.
Failure to observe this warning could
result in severe injury or death.
• Electrical Shock Hazard: The owner of this cutter
must be certain that all users of this tool are
trained in the applicable safety codes and stan-
dards, as well as, in the safe use of this tool and
its accessories.
• Do not cut cable under tension.
• Use the tool for its intended purpose which is
cutting cable.
Failure to observe this warning could result in severe
injury or death.
High Pressure Hazard:
Do not use fingers or hands to
check for oil leaks. High pressure
oil easily punctures skin causing
serious injury, gangrene or death.
If injured seek medical help immedi-
ately to remove oil.
Do not use solvents or flammable
cleaners to clean cutter body.
Solvents could ignite causing
serious injury or property damage.

Greenlee / A Textron Company 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
• Do not immerse batteries in water or any conduc-
tive liquid. If batteries are immersed, contact your
service center for proper handling.
• Never short between the battery terminals.
• Use only the manufacturer-supplied charger rated
for 12 volt nickel cadmium batteries.
• Do not disassemble or perform modifications to
the battery. (There are no user serviceable compo-
nents in the battery.) Failure to comply may result
in injury or damage to the battery from rapid
discharge of battery energy.
• Do not place battery into pocket or toolbox with
conductive objects (coins, keys, tools, etc.).
Failure to observe this precaution could result in
burn injury from rapid discharge of battery energy.
• A battery placed on its nose on damp ground or
grass may be damaged by an electrical short.
• Do not store batteries above 60°C/140°F for
extended periods. Battery damage may result.
Failure to observe these warnings may result in
personal injury or damage to the battery from rapid
discharge of battery energy.
Use all appropriate and applicable personal safety
equipment as required, such as: safety shoes, hard
hat, safety glasses, etc. Follow all safety rules and
regulations for the job.
Failure to comply may result in personal injury or
property damage.
IMPORTANT SAFETY INFORMATION
• Keep hands and fingers away
from closing blades.
• Lock trigger when not in use.
Do not dispose of batteries in a fire. They will vent
vapors and may explode.
Failure to observe this warning may result in injury
from inhalation of vapors or burns from flying debris.
• Do not cut steel or ACSR. Cut only copper and
aluminum cable.
• This tool is not designed for continuous use. After
30 – 40 cutting cycles, allow the cutter to cool for
15 minutes.
• Do not place tool in a vise. The cutter is designed
for hand-held operation.
• Keep water from inside of cutter. Water inside
cutter or battery may damage internal circuitry.
• Store tool in case when not in use.
Failure to observe these precautions could result in
injury and property damage.
Wear safety glasses when using
this cable cutter.

Greenlee / A Textron Company 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Identification
ESG85 Cable Cutter
1. Housing 6. Trigger
2. Retract Button 7. Battery Load Display
3. Battery 8. Locking Arm
4. Hand Guard 9. Moveable Blade
5. Trigger Lock 10. Fixed Blade
8
9
10
1
4
2
5
3
6
7

Greenlee / A Textron Company 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Specifications
Location of Decals
Weight (with battery) ............................................................................ 7.3 kg (16.1 lb)
Overall Length .................................................................................... 49.2 cm (19.37")
Width ...........................................................................................................76 mm (3")
Height ......................................................................................................... 33 cm (13")
Cutting Power......................................................................................60 kN (6.6 tons)
Maximum Cable Cutting Diameter .........................................................85 mm (3.25")
Motor ................................................................. Direct-Current Permanent Field Motor
Motor Voltage ....................................................................................................12 VDC
Charging Voltage ................................................................................................... 12 V
Charging Time.................................................................................................... 1 Hour
Cutting Performance .............................................................. approximately 50/charge
Hydraulic Oil ............................................................... .1 pint (50 ml) Shell Tallus T 15
Cutting Head ......................................................................................................... Steel
Sound Level .................................................................................. 75 dB (A) at 1 meter
Vibrations ...................................................................................................... <2.5 m/s2
500 6764.8
Identification
(500 6765.6
Warning - opposite side)

Greenlee / A Textron Company 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Operation
• Electrical Shock Hazard: The owner of this cutter
must be certain that all users of this tool are
trained in the applicable safety codes and stan-
dards, as well as, in the safe use of this tool and
its accessories.
• Do not cut cable under tension.
Failure to observe this warning could result in severe
injury or death.
• Keep hands and fingers away
from closing blades.
• Lock trigger when not in use.
Wear safety glasses when using
this cable cutter.
• Do not cut steel or ACSR. Cut only copper and
aluminum cable.
• This tool is not designed for continuous use. After
30 – 40 cutting cycles, allow the cutter to cool for
15 minutes.
• Keep water from inside of cutter. Water inside
cutter or battery may damage internal circuitry.
Failure to observe these precautions may result in
injury and property damage.
Electrical Shock Hazard: This tool is
not insulated. Use protective equip-
ment when utilizing this unit near
energized electrical lines.
Failure to observe this warning could
result in severe injury or death.

Greenlee / A Textron Company 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Charging the Battery
Read the instructions supplied with the charger for
explanation of proper use.
Testing the Battery
A flickering battery load display indicates a low charge
level. A constant light when the tool is in neutral also
indicates a low charge.
Note: It is normal for the battery load display to light at
both the beginning of a cutting cycle and at the point of
maximum pressure.
Cutting Cable
1. Open the head by pushing on the locking arm.
2. Position the cable in the open cutting head.
3. Close the cutting head.
4. Push down on the trigger lock. Pull the trigger.
The blades will begin to close.
5. When the cut is completed, press the retract button
to return ram. Hold button until the ram is returned to
desired position.
Note: At any time during cutting, pushing the return
button will result in the ram returning.
6. Return trigger lock to its original locked position.
Operation (cont’d)
Push to open Head

Greenlee / A Textron Company 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Maintenance
Each Operating Day
Before Use:
1. Inspect blades for defects, such as cracks, gouges
or chips.
2. Inspect the cutter for damage or leaks. If damage is
detected, return the tool to an authorized Greenlee
service center.
General
The hydraulic oil needs to be changed annually or every
8000 cuts.
Store the cable cutter in the carrying case when it is not
in use.
Checking the Oil Level
1. Remove the two screws holding the tank housing
cover.
2. Remove the tank housing cover.
3. Point the cutting head towards the ground and
remove the oil plug. Refill reservoir if necessary.
4. Replace the oil plug and the tank housing cover.
Recommended Hydraulic Oils
AVIA HVI 15
Shell Tellus T 15
MOBIL DTE 11
NUTO H 15
High Pressure Hazard:
Do not use fingers or hands to
check for oil leaks. High pressure
oil easily punctures skin causing
serious injury, gangrene or death.
If injured seek medical help immedi-
ately to remove oil.
Do not use solvents or flammable
cleaners to clean cutter body.
Solvents could ignite causing
serious injury or property damage.
• Keep hands and fingers away
from closing blades.
• Lock trigger when not in use.
After Use:
1. Wipe clean and dry all exposed surfaces.
Note: Use a slightly damp cloth and a mild detergent to
clean the cutter body. Solvents can damage the cutter
body and may ignite.
2. Fully retract and lock blades, Place the cable cutter
in the carrying case. Store in a cool, dry place.
3. Fully discharged batteries should be recharged so
that they are ready for use. (See battery charger
instructions.)
Monthly
1. Thoroughly clean all surfaces.
2. Check the oil level.
3. Oil the bolt joints.
Annually
1. Change the hydraulic oil.
2. Return the tool to an authorized Greenlee service
center for inspection.

Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Troubleshooting
Tool is inoperative. Dirt, contaminants, etc., in ram area Clean tool.
of tool.
Crimper battery contacts damaged. Reform contacts.
Tool components worn or Return tool to an authorized
damaged. Greenlee service center.
Cutting blades stop during Oil level is low. Check oil level. Refill reservoir.
operation.
Air in hydraulic system. Pull trigger and hold retract button
simultaneously. Hold for approximately
10 seconds.
Battery load display flashes Battery charge low. Charge or replace battery.
constantly.
Tool loses oil. Damaged internal seal. Return tool to an authorized Greenlee
service center.
Oil plug not installed properly. Refill reservoir and replace plug.
BEFORE YOU BEGIN
1. Make sure that the battery is charged. Recheck the
battery after several minutes to make sure the
battery is holding its charge.
2. Use a NONFLAMMABLE contact cleaner or pencil
eraser to clean the electrical contacts on the battery
and cable cutter.
3. Reinstall battery and check the tool again.
Problem Probable Cause Probable Remedy

Greenlee / A Textron Company 11 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Disassembly
1. Remove battery.
2. Unscrew pin (117). Remove blade (112).
3. Loosen two screws (128).
4. Unscrew and remove cutting head assembly.
5. Remove piston (102) and spring assembly (216).
Replace the piston O-ring (100) and piston backup
ring (101).
6. Unscrew two tank cover screws (205) and remove
tank cover.
7. Remove the hydraulic reservoir plug (16) and drain
hydraulic fluid.
8. Reinstall plug.
9. Remove the remaining housing screws (204, 206,
212, 214).
10. Remove left housing half.
11. Remove switch cover (209) and trigger lock (210).
12. Lift pump/motor assembly and circuit card from right
housing half. Lift LED from its holder (208).
13. Slide a plastic bag over the circuit card and elec-
tronic subassemblies. Tape the bag shut to protect
the subassemblies from hydraulic oil and other
contamination.
14. Unscrew shoulder bolt (15) and remove release
lever (18).
15. Remove three hex head cap screws (7) and
separate the gear housing/motor subassembly from
pump housing.
16. Use a hooked tool to remove the reservoir O-ring
(38). Gently tug it over the reservoir.
17. Remove the reservoir (17).
18. Remove pump piston (49). Replace the O-ring (46).
19. Remove screw plug (39), spring (41), valve stem
(40) and pump piston (43). Replace sealing washer
(42).
20. Use a marker or piece of tape to mark the side of the
relief (11) that is facing up. This mark or piece of
tape will later be used when installing the unloading
valve subassembly. Remove unloading valve
subassembly by unscrewing the plug (11).
21. Remove feeder tube subassembly by unscrewing
feeder tube (35). Replace the oil filters (34). Remove
metal chips from magnet (36).
22. Remove adapter (58) by removing 2 screws (59).
Remove threaded bushing (47) and O-ring (48).
Replace O-ring and reassemble.
(Motor/Gearbox/Bearing Disassembly)
23. Remove tamper-proof paper seal (53).
24. Remove two screws (55). Remove end cap (54).
25. Apply pressure evenly at three points around the
ball bearing (51) and gently pry the bearing up to
remove it.
26. Remove eccentric (52), grooved ball bearing (31),
and snap ring (30) subassembly from shaft.
27. Remove four screws (29). Remove mounting block
(8) from gear housing (28).
28. Use a snap-ring removal tool to remove the snap
ring (30).
29. Unscrew four bolts (not numbered) from the gear
housing (28). Separate gear housing from spacer
(not numbered). Unscrew two fillister head screws
(27) to separate spacer from motor (24).

Greenlee / A Textron Company 12 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
(Motor/Gearbox/Bearing Reassembly)
1. Install two Fillister head screws (27) into spacer
(not numbered) and motor (24). Tighten screws.
2. Install four screws (not numbered) into gear housing
(28). Tighten screws.
3. Install four screws (29) into mounting block (8) and
gear housing (28). Tighten screws.
4. Replace grooved ball bearing (31) and snap ring
(30) subassembly.
5. Replace eccentric (52). Use a fiber mallet to tap
eccentric onto shaft. Replace ball bearing (51).
6. Align end cap (54). Use a fiber mallet to tap cover
until it is flush on mounting block (8). Install two
screws (55).
7. Align gear housing/motor subassembly so that the
pump piston (49) extends through the mounting
block (8) and makes contact with the grooved
bearing (31). Locate and start the three screws (7)
through the mounting block and into the pump
housing. Tighten the screws.
8. Install release lever (18) so that the forked end
engages the needle valve subassembly between the
pressure relief (11) and the support ring (12). Install
screw (15).
(Pump Subassembly)
9. Insert pump piston (49) into pump housing.
10. Insert seal (4) and unloading valve assembly into
pump housing. Grasp needle valve subassembly by
the plug (11) and twist it several turns clockwise.
Stop when the mark or piece of tape (see Step 19
under Disassembly) is facing up.
11. Assemble pump piston (43), valve stem (40), spring
(41) and screw plug (39). Be sure to replace sealing
washer (42).
12. Insert threaded bushing (37) and feed tube sub-
assembly (34, 35, 36). Screw in until snug.
13. Install reservoir (17) so that the flat side faces the
same direction as the pump piston. Slip the O-ring
(38) over the reservoir. Using a hooked tool, care-
fully slip the O-ring over the lip of the pump housing.
14. Insert the plug (16) into the reservoir.
(Miscellaneous Components Reassembly)
15. Remove the protective plastic bag from the electronics
subassembly. Insert the LED into the LED bushing
(208).
16. Lay the gear housing/motor subassembly into the
right half of the housing. Insert the circuit board into
the circuit board slot, so that the wires and chip face
in the direction of the trigger.
17. Lay the wires into case. Be sure that the wires will
not be pinched.
18. Guide the wires for the battery clip so the battery
wires lay on top of the electronics box; install the
battery clip so the red wire is upward.
19. Install the trigger (209) and trigger lock (210).
Depress and release the trigger and slide the trigger
lock to be sure that they operate freely.
20. Locate the right housing half on top of the left
housing half. Check for pinched wires.
21. Install the housing screws (204, 206, 212, 214).
Note: Handle screw (212) must engage the nut (213).
22. Install the piston (102) and spring assembly (216).
23. Replace the front head assembly. Twist the cutting
head base (104) until it stops; back off 3/4 of a turn
and tighten the screws (128). Be sure that the front
head assembly rotates freely approximately 350°.
24. Install the blade. Screw pin (117) through the blade
and piston.
25. Clamp the front head assembly into a vise with the
reservoir plug facing upward. Remove the fill plug
(16) and fill the reservoir with hydraulic oil.
26. Install the battery (238).
27. Squeeze the trigger while depressing the release
lever for 45–60 seconds. Fill the reservoir with
hydraulic oil. Replace the fill plug (16). This might
require several attempts to bleed all of the air from
the system.
28. Replace the tank cover and tank cover screws (205).
Reassembly

Greenlee / A Textron Company 13 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Service
Should your battery-powered cable cutter require service, return it to an authorized Greenlee service center.
Customer Center and Field Service: 800/435-0786
Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865

Greenlee / A Textron Company 14 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Exploded Views
57
24
23
22
21
6
1
48
47
46 49
45
32
25
26
33
40
43
39 42 41
58
59
35
37
16
17
38
36
34
29
53
55
54
51
52
31
30
20
7
56
15
28
27
7
8
19
18
2
14
10
9
11
12
13
3

Greenlee / A Textron Company 15 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Exploded Views (cont’d)
125
103
119
106
111
115
127
105
110
100
216
101
102
117
118
114
126
122
120
108 116
112
123
113
128
121 104
107
109
124
217
218
221
219
222
223
220

Greenlee / A Textron Company 16 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Exploded Views (cont’d)
213
206
204
214
201
212
210
26
25
209
208
200
202
202
202
205
202
44
45
214

Greenlee / A Textron Company 17 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Parts List
Key UPC No. Description Qty
1 50100300 Housing ............................................................................................. 1
2 50058649 Valve piston ....................................................................................... 1
3 50058606 Washer .............................................................................................. 2
4 50058622 Seal ................................................................................................... 1
5 50058630 Valve seat.......................................................................................... 1
6 50058770 Needle valve...................................................................................... 1
7 50084038 Pan head screw................................................................................. 2
8 50084020 Eccentric case ................................................................................... 1
9 50058690 O-ring ................................................................................................ 1
10 50058940 Spring ................................................................................................ 1
11 50058711 Pressure adj. screw ........................................................................... 1
12 50058754 Washer .............................................................................................. 1
13 50058762 Circlip ................................................................................................ 1
14 50041347 O-ring ................................................................................................ 1
15 50041630 Screw, M4 X 6 ................................................................................... 1
16 50058789 Reservoir plug ................................................................................... 1
17 50058738 Reservoir ........................................................................................... 1
18 50058797 Release lever .................................................................................... 1
19 50041258 Spring ................................................................................................ 1
20 50058720 Rivet .................................................................................................. 1
21 50041134 Spacer ............................................................................................... 1
22 50041371 Capacitor ........................................................................................... 3
23 50041363 Ground strap ..................................................................................... 1
24 50041320 Motor ................................................................................................. 1
25 50036335 Pin ..................................................................................................... 1
26 50041282 Spring ................................................................................................ 1
27 50041649 Cap screw ......................................................................................... 2
28 50041339 Gearbox............................................................................................. 1
29 50041576 Screw M3 X 6 .................................................................................... 4
30 50041517 Retaining ring .................................................................................... 1
31 50041398 Ball bearing ....................................................................................... 1
32 50041266 Switch ................................................................................................ 1
33 50041274 Battery contact .................................................................................. 1
34 50058800 Filter .................................................................................................. 1
35 50058827 Filter adapter ..................................................................................... 1
36 50068202 Magnet .............................................................................................. 1
37 50058851 Check valve ....................................................................................... 1
38 50058860 O-ring ................................................................................................ 1
39 50058967 Screw plug......................................................................................... 1
40 50058908 Valve stem......................................................................................... 1
41 50058894 Spring ................................................................................................ 1
42 50058886 Sealing washer .................................................................................. 1
43 50058916 Piston ................................................................................................ 1
44 50058290 Hanging ring ...................................................................................... 1
45 50041983 Key ring ............................................................................................. 1
46 50058975 O-ring ................................................................................................ 1

Greenlee / A Textron Company 18 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
Parts List (cont’d)
47 50041444 Check valve ....................................................................................... 1
48 50041436 O-ring ................................................................................................ 1
49 50058924 Pump piston ...................................................................................... 1
51 50041380 Ball bearing ....................................................................................... 1
52 50041231 Eccentric............................................................................................ 1
53 50041533 Seal ................................................................................................... 1
54 50041088 Eccentric cover .................................................................................. 1
55 50041550 Screw, M3 X 10 ................................................................................. 2
56 50049224 Spring washer ................................................................................... 1
57 50059017 C-clip ................................................................................................. 1
58 50068210 Adapter .............................................................................................. 1
59 50068229 Pan head screw M6 X 16 .................................................................. 2
100 50068385 O-ring ................................................................................................ 1
101 50071505 Backup ring ....................................................................................... 1
102 50068440 Piston ................................................................................................ 1
103 50068458 Bolt .................................................................................................... 1
104 50068466 Spring ................................................................................................ 2
105 50068474 Pin ..................................................................................................... 2
106 50068482 Locking arm ....................................................................................... 1
107 50068490 Locking pin ........................................................................................ 1
108 50068580 Pin ..................................................................................................... 1
109 50068598 Spring ................................................................................................ 1
110 50068610 Bolt .................................................................................................... 1
111 50068628 Bushing ............................................................................................. 1
112 50068636 Moveable blade ................................................................................. 1
113 50068652 Piston guide....................................................................................... 1
114 50068660 Bolt .................................................................................................... 3
115 50068679 Nut ..................................................................................................... 7
116 50068725 Bushing ............................................................................................. 1
117 50068733 Blade holding screw .......................................................................... 1
118 50068750 Side plate .......................................................................................... 2
119 50068768 Bolt .................................................................................................... 2
120 50068806 Guide plate ........................................................................................ 1
121 50068814 Retaining ring .................................................................................... 4
122 50068822 Washer .............................................................................................. 4
123 50068857 Pin ..................................................................................................... 2
124 50068865 Fixed blade ........................................................................................ 1
125 50043951 Inner bushing..................................................................................... 1
126 50068873 Bolt .................................................................................................... 2
127 50071483 Nut ..................................................................................................... 2
50071491 Fixed blade assembly
(includes 107-109, 119, 120, 124) ................................................... 1
128 50041681 Screw ................................................................................................ 2
200 50067648 Decal, identification. .......................................................................... 1
201 50067656 Decal, warning................................................................................... 1
Key UPC No. Description Qty

Greenlee / A Textron Company 19 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GATOR®Battery-powered Cable Cutter
202 50071424 Housing kit......................................................................................... 1
204 50042084 Screw ................................................................................................ 1
205 50042360 Screw ................................................................................................ 2
206 50042092 Screw ................................................................................................ 2
207 50071769 Circuit board ...................................................................................... 1
208 50042416 LED holder ........................................................................................ 1
209 50042165 Switch cover ...................................................................................... 1
210 50042173 Switch lock ........................................................................................ 1
212 50042203 Screw ................................................................................................ 1
213 50042211 Nut ..................................................................................................... 1
214 50042076 Screw ................................................................................................ 4
216 50070215 Spring assembly (includes 217-223) ................................................. 1
217 50068261 Retainer ............................................................................................. 1
218 50068270 Piston return spring - small................................................................ 1
219 50068300 Piston return spring - medium ........................................................... 1
220 50068334 Piston return spring - large ................................................................ 1
221 50068350 Spring retainer - small ....................................................................... 1
222 50068369 Spring retainer - medium ................................................................... 1
223 50068377 Spring retainer - large........................................................................ 1
50070223 Seal kit includes:
4,9,13,14,38,42,46,48,53,100,101 ................................................. 1
50059033 Unloading valve kit includes: 2-6, 9-14 ............................................. 1
50029991 12V Battery
50030469 12V Charger 110VAC
50030477 12V Charger 220VAC
50030485 12V Charger 12VDC
50073575 Carrying case
Parts List (cont’d)
Key UPC No. Description Qty

USA 800-435-0786 Fax: [phone]
815-397-7070 Fax: [phone]
Canada 800-435-0786 Fax: [phone]
International [phone] Fax: [phone]
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company •Greenlee Textron Inc. is a subsidiary of Textron Inc.
www.greenlee.com Printed in USA