GREENMAN SPRAY MATE 2100E User manual

Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
SPRAY MATE™
12V PULL-BEHIND FOLDING BOOM SPRAYER
OPERATOR’S MANUAL
Model
2100E

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
TECHNICAL INFORMATION
Dimensions:
Length –43”
Width –24”/ 63” with booms extended
Height –36”High / 45” handle height
Weight: 122 lbs. (with battery installed).
Nozzle Type: Tee-Jet XR8002VS / Flat Fan Style (6 total)
Tank Capacity: 10 gallons US / 39 liters
Power Source: 12V 35AH battery
Pump: NorthStar 3.3 GPM open flow diaphragm type
IDENTIFICATION OF MAIN COMPONENTS
Battery Charging Port
Tank Drain Valve
Pressure Control Valve
In-line Valves
Power Switch
Battery Meter / Main Fuse
Pressure Gauge
Pull Handle Lock Pin

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
ASSEMBLY & PREPARATION
The Spray Mate, when delivered in its shipping
carton, needs just a few final assembly and
preparation steps before use.
NOTE: Each Spray Mate is tested after
production, so there may be some residual water
present in the tank and / or lines.
Battery Connection
1. Access the battery compartment by removing
the two (2) knob screws on each side of the
cover.
2. Install the wire connectors on to the
corresponding RED and BLACK posts.
Pull Handle Installation
1. Place the handle end on to the steering frame
post and align the slots.
2. Insert the key in to the slot and push it down
until flush with the post.
3. Place the large washer in position over the
post, then install the mounting bolt (and
washer) using the hex wrench included.
4. NOTE: MAKE SURE THE POWER SWITCH
IS IN THE OFF POSITION.
5. Connect the wire harnesses and place the
junction inside the battery compartment,
routing the wire cover through the opening.

Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
PRODUCT & OPERATION INFORMATION
The Greenman Spray Mate is a portable, self-
contained, electric, multi-purpose sprayer. With
a solution tank capacity of 10 gallons, it can
easily be positioned to apply a variety of
chemical mixtures precisely where needed. The
Spray Mate applies 10 gallons in approximately
6.5 minutes (measured with water), in an area
determined by the walking speed of the operator.
The unit features an easily accesible charging
port, and adapter that allows the use of any
common, automotive style, 12V battery charger.
Fully charged, the unit will spray approximately
10 tank-fulls of material before re-charging is
necessary. The battery will accommodate
between 300-400 charging cycles before a new
battery is required.
The sealed, maintenance-free pump uses
NorthStar NSQ Series 12V on-Demand Sprayer
Diaphragm Pump, making it resistant to
chemical damage. The pump will not be
damaged by temporarily running it dry. The
pump flow deisgn of the Spray Mate has a
unique recirculating system that constantly
agitates the solution in the tank during use to
ensure the contents remain fully mixed.
The wheel design allows for excellent weight
distribution, and thus a very light footprint so the
Spray Mate will not damage sensitive turf areas,
such as golf course greens. The pull handle
accomdates a wide range of operator heights
and provides excellent control. The easy to
operate on/off switch provides effortless
accuracy.

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
PRODUCT & OPERATION INFORMATION
With both sides extended, the Spray Mate boom
has a width of 63 inches. Each section of the
boom has two Tee-Jet XR 8002 precision
nozzles, spaced 14 inches apart. The nozzles
are 14 inches above ground level. Each of the
three sections can be independently turned on or
off using the in-line valves. This allows 2, 4 or all
6 nozzles to be operated at the same time
depending on the desired spray width.
Note: The number of Tee-Jet flat spray nozzle
tip indicates its pattern angle and its capacity at
a pressure of 40 psi. For example, the 8002 tips
as supplied standard on the Greenman Spray
Mate have an 80 degree spray pattern as
indicated by the first two numbers. The last
numbers indicate the capacity of the tips in
GPM at a pressure of 40 psi (0.4 GPM). The
XR designation indicates extended range with
spray pattern distribution over a wide range of
pressure (15-60 psi). For more information on
Tee-Jet nozzles, visit their web site at
www.teejet.com.
The spraying pressure / flow rate of the Spray
Mate can be adjusted by rotating the pressure
control valve. NOTE: When in the closed
position (turning fully clock-wise), the flow is
completely directed back in to the tank –
which serves as a method of agitation.
The amount of material applied by the Spray
Mate is affected by a a combination of walking
speed and differing capacity nozzle tips.
Additionally, factors such as material specific
gravity (heavier or lighter), chemical/water
concentration ratio, worn or malfunctioning
components such as worn jets or clogged
screens, and changes in pressure can all cause
variations in the rate of application. As the
battery charge gets low, the output of the pump
will become noticeably less. Depending on the
material being applied, a different nozzle may
be required.
Fundamentally, a change in the rate of
application is best achieved by installing a
different capacity set of nozzle tips, or altering
the spraying ground speed. Helpful Tips:
• Always be alert to the possibility of a plugged
or damaged nozzle. Check nozzles out-put
periodically to ensure flow is consistent and even
amongst all nozzles.
• Always test the Spray Mate using clean water,
on a surface where the spray pattern is visible
(such as a parking lot), prior to applying
chemicals to the actual surface to be treated.
• Serious misapplication may result if the proper
calibrations and mixtures are not identified prior
to use.

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
SAFETY PRECAUTIONS
The Spray Mate is designed for use by
professional grounds care maintenance staff
with experience in applying chemical agents.
These precautions are provided to help ensure
operator, bystander and environmental safety.
Never allow children or untrained individuals to
operate or be in close proximity of the unit while
in operation. Persons engaged in the handling,
preparation or application of chemicals must
follow accepted practices to insure the safety of
themselves and others.
Wear protective clothing as may be directed by
label instructions including: gloves; hat;
respirator, eye protection and skin covering
suitable for protection from chemicals being
used. Bathe thoroughly after any exposure to
chemicals, giving particular attention to eyes,
nose, ears and mouth.
Do not make puddles that might be accessible to
children, pets, farm animals, or wildlife. Flush
with clean water preferably after each day's
operation. If a nozzle becomes blocked, turn the
sprayer off. Note that the spray lines could still
be pressurized therefore prior to removing the
cap on the nozzle body, proper safety equipment
should be worn, (i.e. gloves, eye protection,
etc.).
Clean equipment and materials in accordance
with employer, municipal and state regulations,
using only approved areas and drains. Dispose
of chemicals and rinse solutions by approved
and legal methods.
Provide methods and materials for operators to
wash eyes and hands immediately during the
spraying process, as well as methods and
materials for control, safe dilution &
neutralization of chemical spills during
preparation, spraying, transporting and clean up.
Always have a representative material safety
data sheet (MSDS) on hand for chemicals being
used.
MAINTENANCE & STORAGE
Only use a charger equipped with a Smart
Battery System. DO NOT connect the battery
charge adapter to the battery port unless the
cables are connected to a battery charger.
Sprayers need to be cleaned to prevent
corrosion and cross contamination of chemicals.
Trace amounts of one chemical can react with
another or carry over to the next spraying and
cause crop damage, especially with pesticides.
Long exposures with even small amounts of
some chemicals can damage sprayer
components either bycorrosion or gum deposits.
If you spray vegetation that is very susceptible to
injury from the last chemical used (i.e.
vegetables, turf, and ornamentals) clean the unit
thoroughly.
Always try to end with an empty tank; avoid
contamination of water supplies and injury to
plants or animals. If you plan to use the same
material over several days most chemicals may
be kept in the tank overnight, labels on the
chemical usually indicates which may not. Some
chemical combinations (especially if oil is used)
may produce a putty type paste (buttering out) in
the sprayer tank and components, flushing with
water after each load may prevent an
accumulation. If water alone does not dissolve
and remove the buildup, add solvent, kerosene,
or other low flammable solvent allow paste to
dissolve, then agitate and flush. Next, flush with
detergent and finally with clean water. Check
with your chemical agent. Whenever pesticides
are changed, or before sprayer storage, clean
sprayers thoroughly with a cleaning solution.
Check the chemical label for cleaning
instructions. Follow the same safety precautions
during cleaning as for applications.
PARTS & TECHNICAL INFORMATION
All replacement parts and technical
information can be found on our
website:
http://GreenmanGolfTurf.com

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com
LIMITED WARRANTY STATEMENT
Greenman Golf & Turf Solutions hereby warrants Greenman brand products to be free from defects in material or
workmanship for a period two years after purchase for non-commercial / non-rental consumer use. This warranty
applies only to non-engine components and functions. The engine warranty coverage is provided by the
respective manufacturer and is subject to their specific requirements and conditions. If the product is used in a
commercial application, the warranty period shall be one year after purchase. Consumer use under the terms of
warranty is defined as operation at a personal home or residence. Commercial application under the terms of
warranty is defined as use in conjunction with an income producing business or commercial, institutional or
municipality grounds maintenance.
This warranty is limited to repair or replacement by Greenman Golf & Turf Solutions or at the premises of
Greenman Authorized Service Dealers, of such parts as appear upon inspection, to be defective in material
and/or workmanship. The above warranties are extended only to the first end user, and no warranty is made nor
authorized to be made assignable on resale. Greenman Golf & Turf Solutions makes no warranty with respect to
replacement parts not manufactured or sold by it. Such parts are subject to the warranty policy of their respective
manufacturers. For the name and address of your nearest Authorized Service Dealer, contact Greenman Golf &
Turf Solutions at: 1028 4th Street SW, Building A, Auburn WA 98001, [phone] or online at
greenmangolfturf.com. To obtain performance of any obligation under this warranty for failure during the
applicable warranty period, deliver the product, shipping prepaid, to Greenman Golf & Turf Solutions, or to the
nearest Authorized Service Dealer. Warranty coverage is conditioned upon the first end user furnishing
Greenman Golf & Turf Solutions or its Authorized Service Dealer with adequate written proof of the original
purchase date. Greenman Golf & Turf Solutions reserves the right to inspect the claimed defective part(s) to
determine if the malfunction is the result of a defect covered by this warranty.
This warranty will cover only defects arising under normal usage, and shall not apply, nor will Greenman Golf &
Turf Solutions assume any responsibility, if the failure was caused by the following:
1. Operation of product without proper lubrication.
2. Misuse, abuse, or negligence.
3. Accident or physical damage.
4. Repairs made by unauthorized parties and/or with unauthorized parts.
5. Improper unit set up or altered components.
6. Improper adjustments i.e. blades, drive system, levers, cables, nozzles, pump motors, etc.
7. Operation of engine at speeds above the manufacturer’s recommendations.
8. Failure to operate or maintain the unit in the manner specified by the owner’s manual.
Inspection, service and adjustments to normal maintenance items such as grease fittings, blades, drive chains,
engagement levers, etc. are not considered the responsibility of Greenman Golf & Turf Solutions under this
warranty.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES, OBLIGATIONS, OR
LIABILITIES. ANY IMPLIED WARRANTIES, OBLIGATIONS, OR LIABILITIES INCLUDING, BUT NOT LIMITED
TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
SHALL BE LIMITED IN DURATION TO THE APPLICABLE WARRANTY PERIOD FOR THE FIRST END USER
(TWO YEARS FOR NON-COMMERCIAL USE; 1 YEAR FOR COMMERCIAL USE. ANY ACTION FOR BREACH
OF ANY WARRANTY HEREUNDER INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE MUST BE BROUGHT WITHIN A PERIOD
OF SIX MONTHS FROM THE END OF THE APPLICABLE WARRANTY PERIOD.
Some states do not allow limitations on how long an implied warranty lasts, so the previously stated limitations
may not apply to you. No agent, representative, dealer, or employee of Greenman Golf & Turf Solutions has the
authority to increase or alter the obligations of this warranty.
IF THE PRODUCT IS USED PRIMARILY IN A COMMERCIAL APPLICATION, GREENMAN GOLF & TURF
SOLUTIONS WILL NOT BE LIABLE FOR GENERAL DAMAGES INCLUDING BODILY INJURIES, EXCEPT AS
SET FORTH ABOVE, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF USE, LOSS OF PROFITS, LOSS OF PRODUCTION, EXPENSE OF SUBSTITUTE
EQUIPMENT OR OTHER COMMERCIAL LOSS OR DAMAGE. THE SAME LIMITATIONS SHALL APPLY TO A
PRODUCT USED FOR CONSUMER PURPOSES WITH RESPECT TO ALL NON-PERSONAL INJURY,
GENERAL INCIDENTAL AND CONSEQUENTIAL DAMAGES.
Some states do not allow the exclusion or limitation of incidental of consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com pg. 8
REPLACEMENT PARTS
1. Chassis
Ref. No.
Part Number
Description
Quantity
1
94.4035300
Frame
1
2
94.8021602
Tire / wheel assembly
4
3
94.7011270
Bolt M12×160-A4-70
4
4
94.7031230
Washer 12-A2
13
5
94.7060205
Bearing 6202RS
8
6
94.4124040
Bushing
4
7
94.4124030
Bushing
4
8
94.7041207
Spring washer 12-3Cr13
4
9
94.7021243
Nut M12-A4-70
2
10
94.9121780
Rubber ring
1
11
94.4219890
Wheel bracket
1
12
94.7060526
Bearing 61905-2Z
2
13
94.4124080
Bushing
1
14
94.7110804
Key 8×7×16
1
15
94.7032406
Washer 24-A2
1
16
94.7241206
Screw M12×25-A4-70
1
17
94.5031250
Wrench
1
18
94.CD31B-02
Handle
1
19
94.7010869
Bolt M8×55-A4-70
2
20
94.7020833
Nut M8-A4-70
2
21
94.4152350
Mounting bracket
1

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com pg. 9
REPLACEMENT PARTS
2. Handle
Ref. No.
Part Number
Description
Quantity
1
94.9010562
Switch
1
2
94.4018100-06
Side panel
1
3
94.7240690
Screw M6×12-A4-70
3
4
94.4018100
Armrest
1
5
94.4124060
Locating sleeve
1
6
94.4124050
Locating sleeve2
1
7
94.7021265
Lock nut M12-A4-70
1
8
94.7031214
Washer 12-A2
2
9
94.7059680
Spring
1
10
94.7130208
R pin
1
11
94.4124070
Locating rod
1
12
94.7031025
Washer 10-A2
1
13
94.7021022
Lock nut M10-A4-70
1
14
94.7130863
Hinge pin B8×65×2×61.5
1
15
94.7011274
Bolt M12×80-A4-70
1
16
94.4136330
Bracket
1
3. Spray Booms
Ref. No.
Part Number
Description
Quantity
1
90.CP25611-1-NY
Nozzle cap
6
2
90.XR8002VS
Nozzle tip
6
3
90.CP19438-EPR
Gasket
6
4
94.19845-PP-50
Filter
6
5
90.QJ17560A-1/2-NYB
Nozzle housing
6
6
94.4261810
Spray arm
2
7
94.5060601
Steel ball S6
2
8
94.7059690
Spring
2
9
94.4031270
Boom mount
1
10
94.7200883
Set screw M8×6
2
11
94.7240886
Screw M8×40-A4-70
6
12
94.4261820
Spray arm 2
1
13
94.4031070
Trough type rack 2
1
14
94.7030825
Washer 8-A2
6
15
94.7020832
Lock nut M8-A4-70
6

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com pg. 10
REPLACEMENT PARTS
4. Tank
Ref. No.
Part Number
Description
Quantity
1
94.2080360
Tank Cap
1
2
94.2080350
Tank
1
3
94.2115870
Inlet pipe
1
4
94.7150017
Pipe clamp 16-25
4
5
94.2114170
Return pipe
1
6
94.2120320
Nut
3
7
94.2121790
Joint
2
8
94.2121840
Elbow
2
9
94.2080391
Ball valve (drain)
1
10
94.2121851
Joint
1
11
94.2111830
Vent pipe
1
12
94.7150023
Pipe clamp 25-38
2
13
90.PMHB075-90
Joint
1
14
94.7220430
Rubber sealing ring
3
15
94.2120330
Joint
3
5. Valve Control / Mounts
Ref. No.
Part Number
Name
Quantity
1
94.7240422
Screw M4×12-A4-70
3
2
94.9100056
Pressure gauge
1
3
94.2122310
Joint
1
4
94.2031090
Ball valve
3
5
94.2110150
Pressure pipe
1
6
94.7150024
Pipe clamp 8-13
2
7
94.2124790
Elbow
1
8
94.4136310
Ball valve seat
1
9
94.2120630
Joint ZG1/2"
1
10
94.2030620
3-way ball valve
1
11
94.2123730
Joint
1
12
94.2121840
Elbow
1
13
94.7010687
Bolt M6×16-A4-70
4
14
94.7040607
Spring washer 6-3Cr13
4
15
94.7030603
Washer 6-A2
4
16
94.4136300
Pressure gauge stents
1
17
94.9121780
Rubber ring
3

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com pg. 11
REPLACEMENT PARTS
6. Diaphragm Pump
7. Battery Cover / Holder
Ref. No.
Part Number
Name
Quantity
1
94.7240421
Screw M4×30-A4-70
4
2
94.7030403
Washer 4-A2
8
3
94.2010140
Pump
1
4
94.2121830
Joint
1
5
94.7078050
Gasket
1
6
94.4136320
Pump mounting plate
1
7
94.7020407
Lock nut M4-A4-70
4
8
94.2121800
Joint
1
9
94.2121820
Elbow
1
10
94.2115860
Pump outlet pipe
1
11
94.7150017
Pipe clamp 16-25
2
Ref. No.
Part Number
Name
Quantity
1
94.7240303
Screw M3×10-A4-70
3
2
94.9050940
Plug
1
3
94.7030302
Washer 3-A2
2
4
94.7020304
Lock nut M3-A4-70
2
5
94.4240830
Battery cover
1
6
94.7292100
U-bolt
1
7
94.9070033
Battery
1
8
94.7030603
Washer 6-A2
4
9
94.7020620
Lock nut M6-A4-70
4
10
94.9100084
Electricity meter
1
11
94.9010121
Fuse holder
1
12
94.9010108
Fuse 15A
1

SPRAY MATE OPERATOR’S MANUAL
Greenman Golf & Turf Solutions • 1028 4th St. SW, Bldg. A •Auburn, Washington 98001 •GreenmanGolfTurf.com pg. 12
REPLACEMENT PARTS
8. Mounting Components / Hoses
Ref. No.
Part Number
Name
Quantity
1
94.5010620
Hand wheel
2
2
94.7292090
U-bolt
1
3
94.2115830
Pipe
2
4
94.7150017
Pipe clamp 16-25
6
5
94.7020626
Nut M6-A4-70
6
6
94.7040607
Spring washer 6-3Cr13
6
7
94.7010683
Bolt M6×20-A4-70
6
8
94.7010683
Bolt M6×20-A4-70
6
9
94.7030603
Washer 6-A2
16
10
94.4131750
Spray arm seat
4
11
94.7240691
Screw M6×55-A4-70
4
12
94.2115820
Pipe
1