GreenTec HL 150 User manual

3rd Edition 2017

Cuttterbar 150-180-210-240

Cuttterbar 150-180-210-240
IMPORTANT INFORMATION
GreenTec HL 150-180-210-240
PARTS
3rd Edition –October 2017
NOTICE: Please ensure that this manual is handed to the operator before using the
machine for the first time. If the machine is resold the Parts list must be given to the new
owner!
The information contained in this Parts list is correct at the time of publication.
However, in the course of constant development, changes in specification are
inevitable. Should you find the information given in this book different to the
machine it relates to please contact the “After Sales Department” for advice.
Merkurvej 25
DK 6000 Kolding
Denmark
Tel: [phone]
Fax: [phone]
Email: in[email protected]
web: www.greentec.eu

Cuttterbar 150-180-210-240
List of contents
INTRODUCTION .................................................................................................................5
USEFUL INFORMATION....................................................................................................6
ORDERING PARTS ............................................................................................................7
1EU Declaration of Conformity ....................................................................................8
2General.........................................................................................................................9
2.1 Signs ................................................................................................................................9
2.2 Load capacity ...................................................................................................................9
2.3 Energy requirement ..........................................................................................................9
2.4 Connections....................................................................................................................10
2.5 Intended use...................................................................................................................10
2.6 Technical data sheet.......................................................................................................10
3Safety .........................................................................................................................12
3.1 Staff qualifications and training .......................................................................................13
3.2 The dangers of disregarding safety directions.................................................................13
3.3 Being safety-conscious...................................................................................................13
3.4 Safety directions for the person in charge/the user .........................................................14
3.5 Safety directions for maintenance, inspection and assembly tasks.................................15
3.6 Conversion and production of spare parts.......................................................................15
3.7 Inadmissible operation methods .....................................................................................16
3.8 Warning signs on the hedge trimmer ..............................................................................16
4HL Cutterbar: HL 150 to HL 210 ..............................................................................18
4.1 Signs and labels .............................................................................................................18
4.2 Storage...........................................................................................................................19
4.3 Description of the HL Cutterbar.......................................................................................19
4.4 Mounting.........................................................................................................................19
4.5 Mounting on to tractor/vehicle.........................................................................................20
4.6 Putting the trimmer into operation...................................................................................21
4.7 Transport........................................................................................................................21
4.8 Transporting the trimmer.................................................................................................22
4.9 Working positions ...........................................................................................................22
4.10 Disassembly...................................................................................................................22
4.11 Maintenance and repair..................................................................................................22
4.12 Lubrication......................................................................................................................23
4.13 Defects, causes and correction.......................................................................................24
4.14 Hydraulics diagram.........................................................................................................24
4.15 Manufacturer’s address ..................................................................................................24
5Torques......................................................................................................................25
6Assemble/disassemble.............................................................................................26
6.1 Montage / Demontage ....................................................................................................26
6.2 Flow og speed diagram...................................................................................................30

Cuttterbar 150-180-210-240
INTRODUCTION
Dear customer!
Your new Greentec machine is constructed with background in more than 20 years experience
with tractor mounted machines to maintenance of green areas. This machine is produced by the
latest technology and recognized safety regulations, standards and regulations.
We want to make a product available in such a way, that neither the use of the machine during
transportation or maintenance of the machine causes any damage or misunderstandings.
This parts list contains information that are important and useful for maintaining your Greentec
machine's reliability, dependability and value.
You are welcome to visit our website www.greentec.eu - where the login via the dealer's access
gives you the latest updates on instructional and part books on our entire product range.
We hope, you will be pleased with your new Greentec machine.
Best regards,
John Christensen
Sales Director Greentec A/S
Greentec’s vision is to develop and sell quality machines for the maintenance of green areas,
including in agriculture, in industry, at airports and in the local sector. Through innovative product
development, we will strive to become a leader in our field.
All machines are developed in a simple and functional design in close cooperation with dealers and
end users. It is our goal to cover every need in the market segment with preferably 2 different
solutions. In-depth analysis of requirements and serious advice to the customer is offered the best
solution, where individual needs can be met through the modularity of the product program.
Our goal is also to offer the best possible after sales service, and a quick and efficient spare parts
supply.

Cuttterbar 150-180-210-240
USEFUL INFORMATION
Before using the machine for the first time, it’s the seller’s responsibility that the buyer is given this
parts list. If the machine is resold, the parts list must be transferred to the new owner.
Please fill out the list below to ensure that the necessary information is at hand when ordering
spare parts etc.
Serial No
Delivery date
Dealer
Tel./ E-mail
Merkurvej 25
DK 6000 Kolding
Danmark
Tel: [phone]
Fax: [phone]
Email: in[email protected]
web: www.greentec.eu
Opening hours: Mon-Fri 8-16

Cuttterbar 150-180-210-240
ORDERING PARTS
When ordering parts please refer to your parts list to help your dealer with your order.
•Part number and quantity
•Description
•Machine model number
•Serial number of the machine
•Delivery instructions (e.g. next day).
Delivery is normally via carrier direct to your dealer. Please check with your dealer for stock
availability and arrangement of dispatch. Ensure you or your dealer has sufficient cover for parts
requirement outside factory hours.
Important Note
The information contained in this manual is correct at the time of publication. However, in
the course of constant development, changes in specification are inevitable. Should you
find the information given in this book different to the machine it relates to, please contact
the “After Sales Department” for advice.
Key:
(LH) = Left hand
(RH) = Right hand

Cuttterbar 150-180-210-240
Merkurvej 25, DK-6000 Kolding, Denmark
1 EU Declaration of Conformity
Adapted EEC directive
EG Guideline 2006/42/EF, 89/392/EEC & 98/37/EC
We, GreenTec A/S, Merkurvej 25, 6000 Kolding, hereby declare that in terms of its design, method
of construction and our execution thereof, the item of machinery described below complies with the
basic health and safety regulations of the respective EU Directives.
Product: GreenTec HL 150-180-210-240
Product code: 000.460.080.200
Serial no: __________________
Type: Cutterbar
The EC Declaration only applies if the machine stated above is used in accordance with the
operating instructions.
on behalf of GreenTec A/S
Date: 22.11.2015 Signature: ________________________________
John Christensen Sales Director

Cuttterbar 150-180-210-240
2 General
2.1 Signs
Products are labelled with type signs.
Information required when making an enquiry or placing an order:
When ordering spare parts, please state product type, product number and year of
production of the product for which the spare parts are intended.
NB! You need the prior approval of the manufacturer of your product, if you decide to
use spare parts produced by anothermanufacturer. For safety reasons, you are only
permitted to use original spare parts and accessories approved by the manufacturer.
If you use other spare parts, the manufacturer of your product shall assume no
liability for any consequential damage or injury.
2.2 Load capacity
For the hydraulic engines used, maximum constant pressure is as follows:
OMR 80 >>> 175 bar
OMR 100 >>> 175 bar
2.3 Energy requirement
Drive type: hydraulic engine
Oil requirement:
OMR 80 >>> 15 up to max 30 l/min.
OMR 100 >>> 20 up to max 40 l/min.
The maximum torque of the engine at constant pressure:
OMR 80 >>> 17 daNm
OMR 100 >>> 23 daNm
Oil type: hydraulic oil in accordance with ISO VG 68 or ISO VG 46
Speed:
200–400 rpm depending on the construction of the jib
Power consumption:
The consumption of power depends on the product type and the connection of the complete
equipment.

Cuttterbar 150-180-210-240
2.4 Connections
The manufacturer of your product can supply connections.
Please refer to the technical drawing and hydraulics diagram. This information appears in
the operating instructions provided by the tool manufacturers in question.
2.5 Intended use
Your HL cutterbar is exclusively constructed for ordinary tasks related to agriculture, the
preservation of rural amenities and other similar work. Maximum branch thickness: 4 cm.
Any other use is contrary to the intended use of this product. The manufacturer shall
assume no liability for any consequential damage or injury; the risk rests with the user alone.
The intended use also includes compliance with the manufacturer’s stipulations regarding
operational, maintenance and repair-related issues.
2.6 Technical data sheet
Basic vehicle:
The tractor/vehicle used must be produced in accordance with the provisions and guidelines
for CE marking and must have suitable mechanical and hydraulic capacity to accommodate
the HL hedge trimmer.
Technical data charts for the tools:
Cutterbar
HL 150
Cutterbar
HL 180
Working width
1.5 m
1.8 m
Branch thickness
Up to 40 mm
Up to 40 mm
Maximum
working speed
2 km/h
2 km/h
Maximum speed of the tool
400 double strokes/min.
400 double strokes/min.
Dimensions
Width/height/depth
1.5 x 0.2 x 0.6 m
1.8 x 0.2 x 0.6 m
Weight
60 kg
64 kg
Oil engine
OMR 80 or 100
OMR 80 or 100

Cuttterbar 150-180-210-240
Cutterbar 210
HL 210
Cutterbar
HL240
Working width
2.1 m
2.4 m
Branch thickness
Up to 40 mm
Up to 40 mm
Maximum
working speed
2 km/h
2 km/h
Maximum speed of the tool
400 double strokes/min.
400 double strokes/min.
Dimensions
Width/height/depth
2.1 x 0.2 x 0.6 m
2.4 x 0.2 x 0.6 m
Weight
68 kg
Oil engine
OMR 80 or 100
OMR 80 or 100
Design HL XXX:
Strong design with reinforcement strip

> > > Specialist i vedligehold af grønne områder > > >
Side 12 af 31
3 Safety
These operating instructions include basic directions which must be followed during
assembly, operation and maintenance. It is therefore essential that these operating
instructions are read carefully by the staff before they use the tool for the first time and
subsequently remain available to staff if required.
Compliance is required not only in relation to the general directions listed under the main
heading of Safety but also the special safety directions listed under other main headings.
The labelling of directions in the operating instructions:
If disregard of the safety directions in these operating instructions may result in danger, the
directions are labelled with the general danger symbols in accordance with DIN 4844-W9:
Warning against the danger of crushing:
Warning against the danger of sharp elements:
If disregard of specific safety directions may result in personal injury or damage to the
machinery and/or its performance, the word
WARNING
is added.
Directions are labelled as follows:
NB!

Cuttterbar 150-180-210-240
Directions that are put directly on the trimmer must be followed and kept in fully
legible condition.
3.1 Staff qualifications and training
Only competent persons, instructed in the potential hazards of this machinery, should be
permitted to use, maintain and repair your hedge trimmer. The person in charge must
carefully manage the staff in terms of areas of responsibility, competence and supervision.
If staff does not have the sufficient knowledge and know-how, they must be trained and
instructed. In addition, it is the responsibility of the person in charge that the contents of
these operating instructions are understood and implemented.
Repairs not described in these operating instructions must only be undertaken by staff at
authorised specialist workshops.
3.2 The dangers of disregarding safety directions
Disregarding safety directions may result in personal injury and/or damage to the
environment and the machinery.
Disregarding safety directions may mean that all claims for damages will lapse.
To be more specific, disregarding safety directions may lead to dangers, such as:
•Danger to human life and limb in unsafe working environments
•Defects in essential functions of the machinery
•Errors in the prescribed maintenance and repair methods
•Danger to human health as a consequence of mechanical and chemical impacts
•Danger to the environment as a consequence of a leak of hydraulic oil
WARNING
3.3 Being safety-conscious
It is essential to comply with the safety directions listed in these operating instructions,
current national accident prevention regulations as well as any internal working, operational
and safety directions.
The industrial safety and accident prevention regulations of the Danish Working
Environment Service are binding.
In addition, the safety directions of the vehicle manufacturer must be observed.

Cuttterbar 150-180-210-240
Furthermore, the Highway Code applies if the hedge trimmer is used on public roads.
3.4 Safety directions for the person in charge/the user
•It is crucial that you familiarise yourself with all equipment, operating elements and their
functions before you start using the machinery. It is too late afterwards.
•The user should wear fairly fitted clothing. Avoid wearing loose-fitting clothes.
•Before using the trimmer, the user must check that the mechanical and hydraulic systems
as well as the existing fuses are in full working order. It is also necessary to check that
the hydraulic hoses are not caught or squeezed, as that can easily lead to damage.
•Place the support legs in the correct position during assembly and disassembly.
•Always position the counterweights provided on the special mounting points in
accordance with the instructions.
•Never exceed the maximum values for axle load, overall weight and transport
dimensions.
•Check and fit transport equipment, such as lighting, warning signs and devices as well
as any protective devices.
•If the lighting on the vehicle fitted as standard is covered in the transport position, extra
lighting must be fitted.
•Check your immediate vicinity before you use the trimmer for the first time and generally
before every use (children/obstacles). Ensure that nothing obstructs your vision and you
have a clear view.
•Nobody is permitted to sit on the trimmer during transport or operation.
•Before transport, the trimmer and the arm system at the front or rear of the vehicle must
be folded for transport. Any support wheels must be raised.
•During transport, the operating elements of the trimmer in the vehicle must be secured
against accidental activation; any extra drive unit must be disengaged.
•The driver must never leave the driver’s seat while driving.
•The driver must adjust his or her speed according to road and traffic conditions. While
driving in steep terrain and during transverse driving against hillsides, the driver must
avoid making sudden turns.
•The driver must take into account the effect that the trimmer and the counterweights have
on the roadholding qualities, steering power and braking capacity of the vehicle.
•The trimmer should only be used when all safety features are fitted and switched on.
•The driver must ensure that nobody is in the area in which he or she is working.
•The driver should only activate the arm system when there are no people or animals in
its swing radius.
•Take extra care when working under high-voltage power lines. Keep at a safe distance
to electrical high-voltage power lines.
•The parts that are hydraulically activated pose a risk of crushing and cutting.
•Before leaving the vehicle, the driver must lower the trimmer to the ground, remove the
ignition key and secure the vehicle against accidental start and against rolling.
•After being stopped, the trimmer poses a risk as a consequence of the remaining rotating
mass. During that period, nobody should come near the trimmer. Wait until the rotating
mass has come to a complete stop.
•The hydraulic system may be pressurised.
•Pressurised liquids (hydraulic oil) may penetrate the skin and cause serious injury. Seek
medical help immediately in the event of injury, as there is a danger of infection.

Cuttterbar 150-180-210-240
•Only connect the hydraulic hoses to the hydraulic system of the vehicle when it is de-
pressurised.
•Check the hydraulic hoses regularly and replace them when damaged and/or old.
•The replacement hoses must fulfil the manufacturer’s technical requirements.
•Any leak poses a threat to the environment and remedial action must be immediate.
•On account of the risk of injury, appropriate tools must be used when checking for leaks.
•The HL Cutterbar must be equipped with pipe rupture protection for the event that, for
instance, a hydraulic hose is suddenly torn off or ruptures. Under no circumstances is
pipe rupture protection to be disconnected.
WARNING
3.5 Safety directions for maintenance, inspection and assembly tasks
The person in charge must ensure that all maintenance, inspection and assembly tasks are
undertaken by authorised and well-qualified professionals who have the necessary
knowledge after having read the operating instructions carefully.
All work on the trimmer must be carried out when the trimmer is stopped. The procedure for
stopping the machinery –as described in the manufacturer’s operating instructions – must
be observed at all times.
The trimmer must be secured by suitable supports if it becomes necessary to undertake
maintenance work on the machinery when raised.
When replacing tools that have blades, it is essential to check the hydraulics for residual
pressure. Any residual pressure must be reduced to zero.
Use always only suitable tools and wear gloves.
Dispose of oil and grease according to regulations.
Immediately after the work has been completed, the safety and protection devices must be
refitted and reactivated.
Before using the trimmer again, the points in the section “Putting the trimmer into operation”
from the manufacturer of the tractor/vehicle must be followed without fail.
WARNING
3.6 Conversion and production of spare parts
Converting or amending the trimmer is only permitted upon prior agreement with the
manufacturer.
For safety reasons, you are only permitted to use original spare parts and accessories
approved by the manufacturer. If you use other spare parts, the manufacturer of your
product shall assume no liability for any consequential damage or injury.

Cuttterbar 150-180-210-240
WARNING
3.7 Inadmissible operation methods
The operational reliability of the machinery supplied can only be guaranteed if it is used
according to the intended use as described in section 2.5 of the operating instructions
entitled “Intended use”. The maximum values listed in the data sheets should –under no
circumstances –be exceeded.
3.8 Warning signs on the hedge trimmer
Follow the operating instructions and safety directions before using the trimmer for the first
time.
Stop the machinery before undertaking any assembly, maintenance and/or repair work and
remove the ignition key. Wait until all parts have come to a complete stop. Read the
operating instructions.
Be aware of the danger of crushing!

Cuttterbar 150-180-210-240
Be aware of the danger of sharp elements!
Do not ever open protective devices while the machinery is operating. Be aware of the
dangers posed by moving machinery and/or rotating parts.
Be aware of the danger of getting trapped
Do not ever walk or reach into areas where you risk getting trapped or exposed to other
dangers, while the tractor/vehicle is driving or being moved.

Cuttterbar 150-180-210-240
4 HL Cutterbar: HL 150 to HL 210
4.1 Signs and labels
Type HL XXX: Cutterbar for
hedge trimmer
Type Pro-Drive: Drive, cutting blade
NB!
The type sign has document value and must not be changed or made unrecognisable.
NB!
This label is supplied by the manufacturer of the HL Cutterbar. You have a duty to put it on
the trimmer in an eye-catching position after the assembly and painting have been
completed.

Cuttterbar 150-180-210-240
4.2 Storage
It is important that the HL Cutterbar is stored in a dry and clean place.
Close the connections of the hydraulic hoses with caps.
Danger of injury! When storing the HL Cutterbar, also without the tractor/vehicle, it is
essential to ensure that there is no risk of it overturning or falling down. Ensure that you
have either a suitable place for putting down the trimmer or you have suitable supports for
keeping it upright.
Never leave the hydraulic hoses on the floor. They pose a risk of tripping! Place all
hydraulic hoses over the trimmer.
You should always clean the trimmer before storing it. Dirt attracts moisture and may
therefore lead to increased rust formation.
If the trimmer is stored for a prolonged period, it should be cleaned and the knife drive and
main bearing should be lubricated with grease in accordance with the lubrication
instructions.
Any damage to the paintwork must be repaired.
4.3 Description of the HL Cutterbar
In simple terms, the HL Cutterbar consists of an indented fixed bar mounted with cutters.
Within these cutters, you find the cutting blades, which are driven by the knife drive “Pro-
Drive” (planet gear for the production of even strokes) and a hydraulic engine.
Mounting the trimmer on to the tractor/vehicle takes place via a technically suitable
mechanical and hydraulic connection (screw-on or plug-in quick disconnects). The
manufacturer of the tractor/vehicle must ensure that the connection is constructed in
accordance with the provisions for CE marking and that it is technically compatible.
The connection depends on the tractor/vehicle and the manufacturer.
The knife guard is fitted on the trimmer using tension springs.
4.4 Mounting
Establishment of a mechanical connection:
NB!
The establishment of and/or mounting work on the connection should only be undertaken
when the knife guard is on.

Cuttterbar 150-180-210-240
When adapting the hedge trimmer to the tractor/vehicle, it is an advantage to use the profile
bars and/or the Ripp bolts (please refer to the spare parts list, pos. 1, 26). These fixing
devices facilitate a fast and problem-free replacement of defective parts whenever required.
4.5 Mounting on to tractor/vehicle
It is essential that you ensure that there are no people between the tractor/vehicle and the
trimmer during the mounting process.
Furthermore, you need to ensure that the hydraulic hoses are not positioned between the
tractor/vehicle and the trimmer in such a way that they could be squeezed or cut.
Place or hang the hydraulic hoses where directed by the manufacturer or where most
suitable.
Please refer to the operating instructions for the arm system.
Switch off the engine and ensure that the hydraulic system is de-pressurised before you
undertake any work on the vehicle or the HL hedge trimmer.
Remove the ignition key and secure the vehicle against accidental start and against rolling.
Do not ever walk or stand under a suspended load. Support and secure first the trimmer
and/or the arm system.
The fixing on to the arm system will be described in the manufacturer’s operating instructions
relating to the arm system in question.
It is necessary to ensure that the hydraulic hoses are not positioned in such a way that they
are squeezed or risk snapping, as it will damage the hoses. Check the run of the hoses to
avoid the risk of damage.
Connect the two hydraulic hoses (from the hydraulic engine of the HL Cutterbar to the
tractor/vehicle) in accordance with the particular manufacturer’s operating instructions.
The angle setting and/or the tilt of the hedge trimmer will be described in the manufacturer’s
operating instructions for the arm system.
During this operation, ensure that there are no people within the swing radius or working
area of the machinery.
During mechanical setting: the engine must be switched off and the machinery must be
secured (de-pressurised hydraulic system) before it is safe to carry out any work on the
machinery.
Setting: Follow the operating instructions for the arm system.
Warning: Be aware of the danger of sharp elements and of crushing