Grizzly G1030 User manual

DUST COLLECTOR
MODEL G1030
INSTRUCTION MANUAL
COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. REG # 3 176 555
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED FEBRUARY 1999. PRINTED IN USA

G1030 Dust Collector -1-
Table Of Contents PAGE
1. SAFETY ....................................................................................................................2
ADDITIONAL SAFETY INSTRUCTIONS FOR THE DUST COLLECTOR................4
2.CIRCUIT REQUIREMENTS
CONNECTION TO POWER SUPPLY ......................................................................5
3. GENERAL INFORMATION
UNPACKING ..............................................................................................................8
PIECE INVENTORY ............................................................................................8
SITE CONSIDERATIONS ....................................................................................9
4. ASSEMBLY
BEGINNING ASSEMBLY ..................................................................................10
BASE ..................................................................................................................10
COLLECTOR BODY ..........................................................................................11
OUTLET ............................................................................................................11
COLLECTORS ..................................................................................................12
SUPPORT BRACKETS......................................................................................12
COLLECTION/FILTER BAGS ............................................................................13
INLET ................................................................................................................13
5. OPERATIONS
TEST RUN..........................................................................................................14
SET UP ..............................................................................................................14
MOBILE ..............................................................................................................15
STATIONARY ....................................................................................................15
SYSTEM GROUNDING ....................................................................................16
6. MAINTENANCE
GENERAL ..........................................................................................................17
IMPELLER TIGHTENING...................................................................................17
LUBRICATION ..................................................................................................17
7. CLOSURE................................................................................................................18
MACHINE DATA ................................................................................................19
PARTS BREAKDOWN AND PARTS LISTS ................................................20-21
WARRANTY AND RETURNS............................................................................22
WARRANTY CARD ......................................................................................22-23

-2- G1030 Dust Collector
Safety Instructions For Power Tools
SECTION 1: SAFETY
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
9. USE PROPER EXTENSION CORD.
Make sure your extension cord is in good
condition. When using an extension cord,
be sure it is rated Hard Service (grade S)
or better. Conductor size must be 16
A.W.G. for cords up to 100 feet in length.
An undersized cord will cause a drop in
line voltage resulting in loss of power and
overheating. Your extension cord must
also contain a ground wire and plug pin.
Always repair or replace extension cords if
they become damaged. Minimum Gage
for extension cord:
16 A.W.G. 50ft
16 A.W.G. 100ft
14 A.W.G. 200ft
12 A.W.G. 300ft
1. KEEP GUARDS IN PLACE and in work-
ing order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON-
MENT. Don’t use power tools in damp or
wet locations, or where any flammable or
noxious fumes may exist. Keep work area
well lighted.
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Always wear eye protection.
Always keep cutter head and belt guards in
place and in proper operating condition.
Never make jointing, planing, or rabbeting cut
deeper than 1⁄8'' inch.
Maintain the proper relationships of infeed
and outfeed table surfaces and cutter head
knife path.
Support the workpiece adequately at all times
during operation; maintain control of the work at
all times.

G1030 Dust Collector -3-
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rota-
tion of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
Safety Instructions For Power Tools
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair cov-
ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safe-
ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. DON’T OVERREACH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.

-4- G1030 Dust Collector
Additional Safety Instructions For The Dust
Collector
4. Suspended dust particles in conjunction with
an ignition source, may cause an explosion.
DO NOT operate the dust collector in areas
where explosion risks would be high if dust
were dispersed into the area. Areas of high
risk include, but are not limited to, areas near
pilot lights and/or open flames.
5. DO NOT allow steel to strike against steel
which may produce a spark. Sparks can
smolder in wood dust for a long time before
fire or flame is detected. If metal contacts
metal during operation, immediately turn off
the dust collector, unplug the power cord
from the outlet or throw the disconnect and
wait for all moving parts to stop. Remove col-
lection bags and empty the dust into an
approved air tight metal container in case of
spark and remedy the metal to metal contact
problem before resuming operation.
6. When emptying dust from the collection
bags, wear a respirator and safety glasses.
Empty dust into an approved container and
dispose of properly.
1. This dust collector is to be used for wood
dust collection only. DO NOT use this dust
collector to pick up liquids and metal scrap
including, but not limited to, nails and filings.
Metallic debris will contact the spinning
impeller and could spark. The spark could
then cause a sawdust explosion and severe
fire hazard. Also, DO NOT pick up material
which cannot safely pass through the
impeller such as solid wood scraps.
2. DO NOT place your hands or tools near the
open inlet during operation for any reason
including, but not limited to, unclogging
material and testing suction. The impeller
could cause serious damage to body parts
if touched while spinning.
3. Problems concerned with any moving
part(s) or accessories must be investigated
and corrected with the power disconnected
and after everything has come to a com-
plete stop.

G1030 Dust Collector -5-
SECTION 2: CIRCUIT REQUIREMENTS
The motor supplied with the G1030 requires
220V service and cannot be rewired for 110V.
Under normal use, the motor draws approxi-
mately 18 amps @ 220V. We recommend
using a 20 amp circuit breaker or a 30 amp
slow-blow fuse for 220V operation. This
should be satisfactory for normal use, while
preventing motor damage from high heat
caused by overload. The circuit you use
should be dedicated, (i.e., the G1030 should
provide the only draw from that circuit). If fre-
quent circuit failures occur when using the
dust collector, contact our service department
or your local electrical contractor. Serious
personal injury may occur.
The dust collector system you have purchased
utilizes a 3 H.P. electrical motor which requires
220V, single phase service. You will need to
decide how you plan to operate it before acquir-
ing the electrical connection accessories needed
(this unit ships without a plug due to the varying
methods and styles of connection).
If you intend to operate this dust collector as a
stationary unit, you have the option of “hard-
wiring” this machine directly to a dedicated circuit.
However, you will need to have an in-line electri-
cal disconnect located near the machine.
If you will be operating it as a mobile unit, you will
need to make certain you have adequate 220V
outlets and/or extension cords of sufficient rating
to run this in all locations in your shop.
See Section 6 for further discussion of mobile
versus stationary operation.
Please carefully read the following warning notes
and check your electrical codes for specifications
in your area.
CONNECTION TO
POWER SUPPLY

-6- G1030 Dust Collector
Figure 1. Recommended 220V receptacle.
Plug/Receptacle: We recommend using the
plug type illustrated in Figure 1. Contact your
local electrical contractor’s supply, a licensed
electrician or our service department if you
have questions about the configuration for
your specific situation. Serious personal
injury may occur.
This equipment must be grounded. Please
ensure that the dust collector is continuously
grounded from the motor to the machine
frame and then to a known ground. Verify that
any existing electrical outlet and circuit you
intend to plug into is actually grounded. If it is
not, it will be necessary to run a separate 12
A.W.G. copper grounding wire from the outlet
to a known ground. Under no circumstances
should the grounding pin from any three-
pronged plug be removed. Serious personal
injury may occur.
We have covered some basic electrical
requirements for the safe operation of your
Dust Collector. These requirements are not
necessarily comprehensive. You must be
sure that your particular electrical configura-
tion complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
Extension Cords: If used, extension cords
must be rated Hard Service (grade S) or bet-
ter. Conductor size must be 10 A.W.G. for
cords up to 25 feet in length. Your extension
cord must also contain a ground wire and plug
pin. Always repair or replace extension cords
if they become damaged. Serious personal
injury may occur.

G1030 Dust Collector -7-
Grizzly Industrial, Inc. is proud to offer the Model
G1030 Dust Collector. These dust collectors are
a part of Grizzly’s growing family of fine machin-
ery. When used according to the guidelines set
forth in this manual, you can expect years of trou-
ble-free, enjoyable operation and proof of
Grizzly’s commitment to customer satisfaction.
The G1030 Dust Collector represents the high-
end of our broad line of dust collectors. Standard
features include a 3 H.P. motor which provides air
movement of 2300 cubic feet per minute and a
static pressure of 16.7", two cyclone collectors,
four large filter/collection bags, a three-to-one
intake port and a convenient push button on/off
switch. We also offer a full line of optional acces-
sories to build a collection system for a single
machine or a complete shop including a two-
stage adapter and a dust collection reference
book. All accessories are offered through the cur-
rent Grizzly catalog.
We are also pleased to provide this manual for
the Model G1030. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our latest effort to produce the best docu-
mentation possible. If you have any criticisms that
you feel we should address in our next printing,
please write to us at the Bellingham, WA address
at the end of this section.
SECTION 3: GENERAL INFORMATION
Most important, we stand behind our machines.
We have excellent regional service departments
at your disposal should the need arise. If you
have any service questions or parts requests,
please call or write to us at the location listed
below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:[phone]
Fax:[phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
To comment on this manual write to:
Grizzly Industrial, Inc.
C⁄OTechnical Documentation
P.O. Box 2069
Bellingham, WA 98227
To operate this or any power tool safely
and efficiently, it is essential to become as
familiar with it as possible. The time you
invest before you begin to use your Model
G1030 will be time well spent. DO NOT
operate this machine until you are com-
pletely familiar with the contents of this
manual. Serious personal injury may
occur.

-8- G1030 Dust Collector
Unpacking
The Model G1030 Dust Collector is shipped from
the manufacturer in a carefully packed carton. If
you discover the machine is damaged after
you’ve signed for delivery, please call Customer
Service immediately for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
Piece Inventory
After all the parts have been removed from the
carton, you should have:
• Collector Body Assembly
• Base
• Collectors (2)
• 3-Way Inlet
• Collection/Filter Bags (4)
• Lower Support Brackets (2)
• Casters (4)
• Rubber Gaskets (3)
• Upper Support Bracket (2)
• Outlet
• Bolt 5⁄16" - 18 x 1⁄2" (52)
• Bag Clamp Attachment Kit
• Bag Clamps (4)
• Bolt 1⁄4" - 20 x 21⁄2"(4)
• Nut (4)
• Open end Wrench
• Allen®Wrench
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or, for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
The G1030 is a heavy machine (170 lbs.
shipping weight). DO NOT over-exert
yourself while unpacking or moving your
machine – get assistance. In the event that
your collector must be moved up or down
a flight of stairs, be sure that the stairs are
capable of supporting the combined
weight of people and the machine. Serious
personal injury may occur.
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.