Grizzly G9249 User manual
MODEL G9249
12" X 37" BELT DRIVE
GAP BED LATHE
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
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OUTMICROSCOPICPARTICLES
Table of Contents
SECTION 5: ACCESSORIES......................... 42
SECTION 6: MAINTENANCE......................... 46
SECTION 7: SERVICE ................................... 53
SECTION 8: WIRING...................................... 63
SECTION 9: PARTS....................................... 67
WARRANTY AND RETURNS ........................ 89
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 7
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
SECTION 3: SETUP ....................................... 11
SECTION 4: OPERATIONS ........................... 20
INTRODUCTION
Foreword
www.grizzly.com
Contact Info
Functional Overview
Identification
Figure 1.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Y.
Z.
AA.
AB.
AC.
AD.
AE.
AF.
AG.
AH.
The information contained herein is deemed accurate as of 5/29/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3Model G9249
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9249 12" X 37" BELT DRIVE GAP BED LATHE
Product Dimensions:
Weight............................................................................................................................................................ 1136 lbs.
Length/Width/Height............................................................................................................................. 64 x 27 x 49 in.
Foot Print (Length/Width)............................................................................................................................. 57 x 14 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1024 lbs.
Length/Width/Height................................................................................................................... 71 x 29 x 29 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content............................................................................................................................................... Left Stand
Weight...................................................................................................................................................... 76 lbs.
Length/Width/Height................................................................................................................... 27 x 18 x 14 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content.............................................................................................................................................Right Stand
Weight...................................................................................................................................................... 58 lbs.
Length/Width/Height................................................................................................................... 27 x 15 x 11 in.
Electrical:
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................7.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings.................................................................................................. Shielded and Permanently Lubricated
Machine Data Sheet
The information contained herein is deemed accurate as of 5/29/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3Model G9249
Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 12 in.
Dist Between Centers.................................................................................................................................37 in.
Swing Over Cross Slide......................................................................................................................... 6-3/4 in.
Swing Over Saddle................................................................................................................................ 6-1/2 in.
Swing Over Gap...................................................................................................................................18-7/8 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................3-1/2 in.
Carriage Travel.................................................................................................................................... 31-1/2 in.
Cross Slide Travel........................................................................................................................................ 6 in.
Headstock Info
Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Size........................................................................................................................................... 2-1/4 in.
Spindle Taper.............................................................................................................................................MT#5
Spindle Threads................................................................................................................................................ 8
No Of Spindle Speeds.....................................................................................................................................12
Range Of Spindle Speeds.......................................................................................................... 50 - 1200 RPM
Spindle Type........................................................................................................................................Threaded
Spindle Bearings......................................................................................................................... Tapered Roller
Tailstock Info
Tailstock Travel............................................................................................................................................ 3 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
Threading Info
No Of Inch Threads.........................................................................................................................................50
Range Of Inch Threads..................................................................................................................... 4 - 112 TPI
Range Of Longitudinal Feeds............................................................................................... 0.0047 - 0.0165 in.
No Of Longitudinal Feeds............................................................................................................................... 16
No Of Cross Feeds......................................................................................................................................... 16
Range Of Cross Feeds.................................................................................................. 0.0023 - 0.0082 in./rev.
No Of Metric Threads......................................................................................................................................24
Range Of Metric Threads..............................................................................................................0.25 - 7.5 mm
Dimensions
Bed Width...............................................................................................................................................7-1/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 45 in.
Faceplate Size............................................................................................................................................10 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................44-1/2 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction.............................................................................................................Cast Iron
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction........................................................................................................................ Formed Steel
Paint.......................................................................................................................................................... Epoxy
Other
Kilowatt Output...........................................................................................................................................1.119
The information contained herein is deemed accurate as of 5/29/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 3 OF 3Model G9249
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ......................................................................................................... Front Center Headstock
Features:
Carriage Mounted On/Off Control Lever
Chip Tray
Chuck Safety Guard
Full Length Splash Guard
Heavy Duty Stand
Helical Back Gears
Inch/Metric Dials
Micro Switches Shut Off Machine When Side Door or Top Lid are Opened
Precision Hardened and Ground V-Bed
Threading Dial
Uses Tooth Belt to Reduce Vibration and Noise
Accessories Included:
10" Face Plate
4 Way Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
Center Sleeve
Centers
Follow Rest
Manual
Metric Threading Change Gears
Rocker Style Tool Post
Service Tools
Steady Rest
Toolbox
Safety Instructions for Machinery
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Additional Safety Instructions
for Metal Lathes
1. UNDERSTANDING CONTROLS.
2. SAFETY ACCESSORIES.
3. TOOL SELECTION.
4. CHUCK KEY.
5.SPINDLE SPEED.
OFF
6. CHANGING CHUCKS.
7. LATHE WORKING CONDITIONS.
8. MOUNTING WORKPIECE.
9. SAFETY CLEARANCES.
10.LEAVING LATHE.
OFF
11. SUPPORT LONG STOCK.
ON
12. POWER FEEDS.
ON
13. MAINTENANCE PROCEDURES.
OFF
14. AVOIDING ENTANGLEMENT.
15.EXPERIENCING DIFFICULTIES.
220V Operation
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Extension Cords
Figure 2.
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Minimum Cord Requirements
Power Connection Device
Figure 2
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
Description Qty
Items Needed for
Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
The Model G9249 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the lathe from the
crate.
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1 Inventory: (Figure 3) Qty
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Figure 3.
Figure 6
For opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
Figure 6.
Box 2 Inventory: (Figure 4) Qty
Y.
Box 3 Inventory: (Figure 5) Qty
Z.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 4.
Figure 5.
Floor Load
Machine Data SheetPage 4
Placement Location
Figure 7
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
-*
)(
Figure 7.
Lathe Assembly &
Placement
The Model G9249 is a
heavy machine. Serious
personal injury may occur
if safe moving methods are
not used. Get assistance
and use power equipment
(rated for at least 1500
lbs.) to move the ship-
ping crate and remove the
machine from the crate.
To assemble and move the lathe:
1.
2.
Figure 8
Figure 8.
3.
4.
Figure 9
Figure 9.
5.
Note: We recommend using a silicone RTV
sealant between the gaskets and the chip
pan to avoid leaking lubricants and coolants
into the cabinets.
6. Figure
10
Only use lifting straps and power lifting
equipment rated for at least 1500 lbs. and in
good working condition. If the lathe falls or
tips over while moving it, serious personal
injury and property damage could result.
7.
Figure 11
Figure 11.
8.
9.
Note: Reach into the cabinets to install the
lock washers, flat washers, and hex nuts.
10.
Figure 12
Figure 12.
Figure 10.
Bolting to Concrete Floors
Figure 13
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure14
Using Machine Mounts
Figure 14
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
11.
Mounting to Shop Floor
12.
Note: Re-check the bedway after 24 hours,
after two weeks, then annually to make sure
it remains level.
Figure13
NOTICE
The gap is installed, then ground at the fac-
tory during lathe assembly for precise fit
and alignment. Factors during the assembly
apply additional forces to the gap, making
replacing the gap to the original position
very difficult. If you choose to remove the
gap, we DO NOT recommend replacing it.
Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
Test Run
TroubleshootingPage 53
To test run the machine:
1.
2.
LubricationPage 47
3.
Figure 15
Chuck & Faceplate Mounting/Removal
Page 22
Check Gearbox Oil
LubricationPage
47
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Non-Detergent
SAE 20W Motor Oil.
Figure 15.
4.
5.
Figure 16
Figure 16.
%MERGENCY3TOP"UTTON
4
7
)
3
4
Figure 17.
6.
7.
Figure 17
8.
9.
OFF
10.
NOTICE
Make sure the headstock oil level is correct
and all other parts are properly lubricated
as outlined in this manual before you start
the Test Run. Failure to do so could lead to
premature failure of your lathe and will void
the warranty.
11.
12.
OFF
a.
b.
c.
13. Test
RunSpindle Break-In
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