Table of Contents
INTRODUCTION............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Left Front View Identification ......................... 3
Right Front View Identification ....................... 4
Basic Controls ................................................ 5
Machine Data Sheet ...................................... 7
SECTION 1: SAFETY..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for Milling Machines ......... 12
SECTION 2: POWER SUPPLY ...................... 13
Availability .................................................................13
Full-Load Current Rating ...........................................13
Circuit Requirements for 220V ..................................13
Grounding Instructions ..............................................14
Extension Cords ........................................................14
SECTION 3: SETUP ....................................... 15
Unpacking .................................................... 15
Needed for Setup ......................................... 15
Inventory ...................................................... 16
Cleanup ........................................................ 17
Site Considerations ...................................... 18
Lifting & Placing ........................................... 19
Leveling ........................................................ 20
Anchoring to Floor ....................................... 20
Test Run ...................................................... 21
Mill Test Run .............................................................21
Power Feed Test Run ...............................................22
Spindle Break-In .......................................... 23
Inspections & Adjustments .......................... 23
SECTION 4: OPERATIONS ........................... 24
Operation Overview ..................................... 24
Table Movement .......................................... 25
Graduated Index Rings .............................................25
Table Locks ...............................................................25
Table Rotation ...........................................................26
Head Tilt....................................................... 26
Ram Movement............................................ 27
Moving Ram Back and Forth ....................................27
Rotating Ram Around Turret .....................................27
Loading/Unloading Tooling .......................... 28
Vertical Spindle .........................................................28
Converting to Horizontal Setup .................................29
Spindle Speed.............................................. 31
Determining Spindle Speed ......................................31
Setting Vertical Spindle Speed .................................31
Setting Horizontal Spindle Speed .............................32
Downfeed Controls ...................................... 33
Tramming the Mill ........................................ 34
SECTION 5: ACCESSORIES ......................... 36
SECTION 6: MAINTENANCE......................... 40
Schedule ...................................................... 40
Ongoing .....................................................................40
Before Beginning Operations ....................................40
Daily, After Operations ..............................................40
Cleaning & Protecting .................................. 41
Lubrication ................................................... 41
Ball Oilers ..................................................................42
Vertical Spindle Bearings ..........................................43
Quill Exterior ..............................................................43
Quill Rack & Pinion ...................................................43
Table Leadscrews .....................................................44
Ram Ways .................................................................44
Z-Axis Bevel Gears ...................................................44
X-Axis Power Feed Gears ........................................45
Coolant ......................................................... 46
Hazards .....................................................................46
Checking/Adding Coolant ..........................................46
Changing Coolant .....................................................47
Machine Storage .......................................... 47
SECTION 7: SERVICE ................................... 48
Troubleshooting ........................................... 48
V-Belt Service .............................................. 50
Tensioning Vertical Spindle V-Belts ..........................50
Tensioning Lower Horizontal Spindle V-Belts ...........51
Tensioning Upper Horizontal Spindle V-Belts ...........51
Adjusting Gibs .............................................. 52
Adjusting Leadscrew Backlash .................... 53
SECTION 8: WIRING...................................... 54
Wiring Safety Instructions ............................ 54
Electrical Cabinet Wiring Diagram ............... 55
Control Panel Wiring Diagrams ................... 57
Motor Wiring Diagrams ................................ 59
Other Component Wiring Diagrams............. 60
SECTION 9: PARTS....................................... 62
Column ......................................................... 62
Table ............................................................ 64
Horizontal Spindle & Motor .......................... 66
Headstock .................................................... 68
Electrical Components ................................. 70
Accessories .................................................. 71
Right Side Machine Labels .......................... 72
Left Side Machine Labels ............................ 73
WARRANTY & RETURNS ............................. 77
