Grizzly H8096 User manual

MODEL H8096
11/2 Ton
Aluminum Jack
COPYRIGHT © DECEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JC8827 PRINTED IN CHINA
Specifications
Maximum Lifting Capacity .....................3000 lbs.
Lifting Range ..........................................31⁄4"–15"
Weight .......................................................27 lbs.
Figure 1. Model H8096 Identification.
If you need help with the Model H8096, call our
Technical Support line at: [phone].
Failure to follow these instructions could
result in serious personal injury or death:
To raise the saddle:
Turn the handle clockwise as far as it will turn
and pump the handle up and down. Turning the
handle clockwise will close the release valve.
To lower the saddle:
Slowly turn the jack handle counterclockwise.
Operation
Machine
Label
1. DO NOT overload this jack beyond its
rated capacity. Overloading can cause
the jack to collapse and drop the load.
2. ALWAYS support the vehicle with
appropriately rated support stands
before working under it.
3. DO NOT attempt to move the vehicle
while the jack is in use.
4. Use only on hard level surfaces like
concrete or asphalt. Other surfaces are
potentially unstable.
5. Center the load on the jack to maintain
proper balance and stability.
6. DO NOT use jack if it begins leaking
fluid or if it sinks when placed under
load. These are indications that the jack
needs to be immediately serviced.
Jack Handle
Saddle

Maintenance
Keep the hydraulic ram clean and free of any dust,
dirt, or foreign debris. Abrasive material stuck to
the ram can damage the hydraulic seal when the
ram is retracted back into the jack. Regularly wipe
the hydraulic ram clean with a lightly oiled rag.
The Model H8096 will require hydraulic fluid after
long-term use. This will be noticeable if the jack
will not reach its maximum height when pumped.
Only use a high quality hydraulic fluid.
To add hydraulic fluid:
1. Completely lower the jack saddle.
2. Remove the fill plug shown in Figure 3.
Figure 3. Fill plug.
3. Add fluid until it reaches the top of the fill plug
hole.
4. Replace the fill plug.
5. Test the operation of the jack by pumping
it up to the maximum height and applying a
load to the saddle. The jack should hold the
weight of the load without a sinking or spongy
feeling.
—If the jack did not perform properly, then
air may need to be bled from the pump
system.
Bleeding the Air
If the jack becomes spongy or will not rise when
pumped, then air bubbles may be in the hydraulic
system. These air bubbles must be bled from the
hydraulic fluid before the jack can be safely oper-
ated.
To remove the air bubbles:
1. Rotate the handle counterclockwise five full
turns.
2. Place a shop rag around and under the oil fill
hole.
3. Remove the fill plug.
4. Pump the jack handle rapidly to force the
air bubbles out through the fill hole. When
the air bubbles stop coming out, add fluid as
needed, then put the fill plug back.
Fill Plug
Hydraulic Ram

H8096 Main Parts Breakdown
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The machine label warns about hazards and ways to prevent injury. The owner of the jack MUST maintain
the original location and readability of the label. If the label is removed or becomes unreadable, contact
Grizzly at [phone] or www.grizzly.com to order a new label.

H8096 Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH8096001 FLANGE BOLT M10-1.5 X 25 28 PH8096028 SPECIAL SCREW M6-1 X 20
2 PH8096002 HAIR PIN COTTER PIN 29 PH8096029 FRONT WHEEL AXIS
3 PH8096003 LINKAGE SCREW 30 PH8096030 FRAME
4 PH8096004 SPECIAL RING 31 PH8096031 HANDLE BAR
5 PH8096005 SPECIAL WASHER 8MM 32 PR47M EXT RETAINING RING 13MM
6 PW01M FLAT WASHER 8MM 33 PH8096033 LONG LINKAGE
7 PLN09M LOCK NUT M12-1.75 34 PH8096034 BUSHING
8 PH8096008 BUTTON HD CAP SCR M10-1.5 X 16 35 PH8096035 CONNECT ROD AXIS
9 PH8096009 REAR CASTER ASSY 36 PH8096036 SPRING
10 PH8096010 REAR CASTER BRACKET 37 PH8096037 SADDLE BASE AXIS
11 PH8096011 SADDLE AXIS 38 PH8096038 LIFTING ARM
12 PH8096012 PISTON PRESS WHEEL 39 PH8096039 SADDLE BASE
13 PLN09M LOCK NUT M12-1.75 40 PH8096040 NYLON WASHER
14 PH8096014 FLANGE BOLT M8-1.25 X 20 41 PH8096041 SADDLE
15 PH8096015 RUBBER PAD 42 PH8096042 EYE BOLT M6-1 X 18
16 PH8096016 SCREW BUSHING 43 PH8096043 EYE BOLT M6-1 X 30
17 PH8096017 HANDLE SOCKET 44 PN01M HEX NUT M6-1
18 PH8096018 PRESS WHEEL SHAFT 45 PH8096045 SPRING PIN M3-.5 X 14
19 PH8096019 HANDLE BASE SCREW 46 PH8096046 FRONT WHEEL
20 PH8096020 LOWER HANDLE 47 PH8096047 SPECIAL WASHER 10MM
21 PH8096021 JOINT CONNECTOR 48 PH8096048 SOCKET SHAFT
22 PSBS18M BUTTON HD CAP SCR M6-1 X 18 49 PR08M EXT RETAINING RING 19MM
23 PH8096023 UPPER HANDLE 50 PW04M FLAT WASHER 10MM
24 PH8096024 PUMP ASSEMBLY 51 PH8096051 STRENGTHEN ROD
25 PH8096025 LIFT ARM AXIS 52 PN09M HEX NUT M12-1.75
26 PH8096026 AXIS PIN 53 PH8096053 FLANGE BOLT M10-1.5 X 20
27 PH8096027 SHORT LINKAGE 54 PH8096054 MACHINE LABEL

H8096 Hydraulic Pump Parts Breakdown
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REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH8096101 BASE 120 PH8096120 STEEL BALL
102 PH8096102 THIMBLE 121 PH8096121 SCREW
103 PH8096103 ADJUSTABLE SPRING 122 PH8096122 O-RING
104 PH8096104 ADJUSTABLE SCREW 123 PH8096123 OIL FILL PLUG
105 PH8096105 O-RING 124 PH8096124 OIL TANK
106 PH8096106 SAFETY VALVE SCREW 125 PH8096125 O-RING
107 PH8096107 WASHER 126 PH8096126 O-RING
108 PH8096108 O-RING 127 PH8096127 TOP NUT
109 PH8096109 BACK-UP RING 128 PH8096128 FILTER
110 PH8096110 PISTON 129 PH8096129 WASHER
111 PH8096111 PUMP CYLINDER 130 PH8096130 CYLINDER
112 PH8096112 RETAINING RING 131 PH8096131 O-RING
113 PH8096113 COMPRESSION SPRING 132 PH8096132 BOWL RING
114 PH8096114 WASHER 133 PH8096133 PLUNGER CAP
115 PH8096115 SNAP RING 134 PH8096134 RETAINING RING
116 PH8096116 STEEL BALL 135 PH8096135 PLUNGER
117 PH8096117 O-RING 136 PH8096136 SPRING PIN
118 PH8096118 RELEASE VALVE ASSY 137 PH8096137 JOINT ADAPTER
119 PH8096119 STEEL BALL

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