Groz EDR-55 User manual

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INSTRUCTION MANUAL
S2180, REV C
Lift Handle
Thread Converter
(with 2.5" X 5 mm
Buttress Threads)
Telescopic
Suction
Tube
SS Strainer
3/4” (19mm)
SS Spout
Manual
Dispensing
Nozzle
Flexible
Corrugated Hose
2m (6.6’) long
On/O Switch
Pump outlet
with swivel
connection
19.2V, 1.5Ah
Ni Cd/18.5V, 1.3Ah
Li-Ion Battery
Nozzle
Holster
Electric
Drum Pump
Electric drum pump designed for
pumping fuels, water based media, light
oils, DEF & select chemicals from metal
drums of 55 gallon (205 litre or 275-330
gallon (1000-1250 litre) IBC’s
Compact & lightweight construction
Convenient ON/OFF Switch with LED
Indicator
Built-in fuse for overload protection
Silenced motor makes almost no noise
Stainless steel filter built into the suction
tube inlet prevents contaminants from
getting in & causing damage
Built-in 2" bung adaptor fits directly onto
metal drums of 55 gallon (205 litre). Bung
adapter can be adjusted by 0.6” (15 mm)
to adjust to drums with varying heights.
Includes an additional bung thread
converter for converting 2” standard bung
threads to 2.5" X 5 mm buttress for using
pump with IBC’s
Telescopic suction tube extends from 33-
1/2" (850 mm) to 49" (1245 mm) for use
with 55 gallon (205 litre) drums or 275-
330 gallon (1000-1250 litre) IBC’s
Supplied complete with 2m (6.6’) hose &
manual dispensing nozzle with 3/4" (19
mm) OD Stainless Steel Spout
Duty Cycle: 15 minutes On /
15 Minutes O
WETTED COMPONENTS
Viton, POM, Stainless Steel, PE, NBR, PP
RECOMMENDED USE
Diesel, Kerosene, Bio Diesel, DEF/
Adblue, Water based media, Antifreeze,
Detergents, Pesticides Herbicides, Urea,
Light oils with viscosity upto 100 cst
DO NOT USE WITH
Gasoline, Corrosive chemicals, Lacquer
thinners, any material that is not
compatible with the pump construction
UPTO
28 LPM
(7.4 GPM)
DELIVERS
FEATURES
100V-240V, 50/60 Hz
AC Dual Voltage
Power Adaptor
12V DC
Battery Cable
EDR-55
FLUIDS
DIESEL LIGHT OIL
KEROSENE UREA
WATER ANTIFREEZE PESTICIDES
HERBICIDES
DETERGENTS
BIO DIESEL DEF / ADBLUE

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INSTALLATION
DC CONNECTION (ONLY IN DC VERSION)
AC CONNECTION (ONLY IN AC VERSION)
SPECIFICATION
POWER SOURCE
MOTOR TYPE DC Brush Motor (5 Pole)
TEMPERATURE 5° to 40°C (41° to 104°F)
MAX. VISCOSITY OF MEDIA 100 cst
POWER SOURCE DC POWER AC POWER RECHARGEABLE (Ni-Cd) RECHARGEABLE (Li-Ion)
Power Cord 4m long with Crocodile Clips AC to DC Power Adapter Rechargeable 1.5 Ah Ni Cd Battery
with 1 hour Quick Charger
Rechargeable 1.3 Ah Li Ion Battery with
1 hour Quick Charger
Voltage 12V DC 100-240V AC, 50/60 Hz. 19.2V Battery & AC charger
(110V or 220V)
18.5V Battery & AC charger
(110V or 220V)
Max. Discharge 18.4 LPM(4.86 GPM) 18.9 LPM(5 GPM) 28 LPM (7.4 GPM) 28 LPM (7.4 GPM)
3. Clamp the hose with the
nozzle using the Hose
clamp.
4. Clamp the other end of
the Hose with the outlet
Hose barb on the pump
outlet.
5. Place the Nozzle inside
the Nozzle Holster
provided on the side of
the pump.
1. Insert the Pump into the
Drum through the Drum
Hole.
2. Screw the Bung adaptor
with the Drum hole.
Note: Buttress thread
adaptor can be used
with 2.5" x 5mm thread
IBC’s.
1. Connect the plug
provided with the DC
battery cable to the
socket present at the
back of the pump body.
WARNING
The pump must not be used with 24V DC supply to avoid any
damage or accidents
1. Connect the AC power
cord with the adaptor
and then connect the AC
power adaptor with the
pump socket.
2. Connect the Crocodile Clips in red with the +ve terminal and
the one in black with the –ve terminal of the battery.
3. Turn the toggle switch to ‘ON’ position to start the pump.
2. Plug the power cord into the AC supply socket and switch it
‘ON’.
3. Turn the toggle switch to ‘ON’ position to start the pump.
Note: The pump can be used with 110V or 220V AC supply.

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OPERATION
HOW TO EXTEND TELESCOPIC SUCTION TUBE ?
BATTERY CONNECTION (ONLY IN BATTERY VERSION)
1. Pull out the Nozzle from
the Nozzle Holster
2. Place the Nozzle into the
receiving container to
transfer the liquid.
3. Switch On the Toggle
switch (Up) and pull the
Nozzle Trigger.
4. After Dispensing Switch
O the Toggle switch
(Down) and lift the
Nozzle upward allowing
all the liquid in the line to
flow back into the Drum.
5. Place the Nozzle back
into the Holster to
prevent any damage
to the Hose or to the
Nozzle.
1. Rotate the joint nut anti
clockwise and then pull
the strainer end of the
suction tube away from
the bung.
2. After extending the
suction tube rotate the
joint nut clockwise to fix
the suction tube in the
extended position.
HOW TO CHARGE THE PUMP BATTERY ?
1. Push the Battery inside
the charger as shown in
the picture
Note: Press the side
buttons on the battery
while removing it or it
will not come out.
2. Connect the charger to the power supply and switch it ‘ON’
3.For Li-Ion Battery
a. At the time of charging
both lights remain steady.
b. When battery is fully
charged, only green light
remain steady and red
light turns o.
1. Connect the Battery
holder plug with the
pump socket and mount
the Battery holder on to
the pump by screwing
the holder into the pump
body. (Refer to Exploded
View point 50 & 51)
2. Push a fully charged
battery into the Battery
holder.
Note: Press the side
buttons on the battery
while removing it or else
it will not come out.
3. Turn the toggle switch to ‘ON’ position to start the pump.
1245 mm (49")
850 mm (33.5")
Green
Light
Red
Light

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4. For Ni-Cd Battery
a. At the time of charging
Green light remain
steady with red light
blinking.
b. When battery is fully
charged, both lights
remain steady.
HOW TO REPLACE THE FUSE ?
WARNING
Ni-Cd battery must be fully discharged before it is recharged
again.
1. Remove the Hose Barb
from the Outlet.
2. Unscrew all the bolts to
Remove the Hose Barb
from the Outlet.
3. Replace the older fuse
with a new one.
4. Upper body must be
perfectly seated while
assembling the pump
again.
5. Make sure that the
Nozzle holster is
perfectly seated as
shown in the picture.
6. Screw all the bolts to
assemble the pump.
7. Screw back the Hose barb onto the outlet.
Green
Light
Red
Light

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10-3
53-1 53-2
10-2 10-1
10
EXPLODED VIEW

Groz Engineering Tools (P) Ltd.
Groz Net Industries
Village Kherki Daula, National Highway-8,
Gurgaon-122001, Haryana, INDIA
Tel [phone]
Fax [phone]
E-Mail
Url
[e-mail]
www.groz-tools.com
The GROZ name, GROZ logo and the mark are
trademarks of Groz Engineering Tools (P) Ltd., India
PARTS LIST
REF NO. PARTS DESCRIPTION QTY.
1Front Cover 1
2Back Cover 1
3Nozzle Holder 1
4Holder Cover 1
5Nozzle Hook 1
6Screw 6
7Toggle Switch 1
8Waterproof Cap 1
9LED Lamp 1
10 PCB Assembly 1
10-1 Resistor 1
10-2 Fuse Holder 2
10-3 Fuse 1
11 Connector Wire 2
12 Connector Pin 2
13 Motor Wire Packing 2
14 Wire Clamp 2
15 Body 1
16 O-ring (Body) 1
17 Drum Bung Adapter 1
18 Inner Pipe 1
19 Suction Pipe Packing 1
20 Suction Pipe (Upper) 1
21 O-ring (Pipe) 1
22 Suction Pipe (Lower) 1
23 Motor Wire 1
24 Motor Cover 1
25 O-ring (Motor Cover, Handle) 2
26 Motor 1
PROBLEM CAUSE SOLUTION
Pump not creating suction Strainer clogged Clean the strainer
Pump not working 1. Wire damaged inside the pump.
2. Electricity supply problem
3. Fuse damaged
4. AC adaptor not working (only in AC version)
5. Battery not charged (only in Battery version)
6. Motor not working
1. Send the pump to the service centre.
2. Check the electricity supply.
3. Replace the Fuse.
4. Replace the AC adaptor.
5. Fully recharge the Battery.
6. Send the pump to the service centre
Fluid not coming out of the Nozzle Nozzle or the Hose may be blocked Clean or replace the Nozzle or the Hose.
Leakage in Hose Hose Damaged Cut the Hose from the next slot and use again.
REF NO. PARTS DESCRIPTION QTY.
27 Motor Packing 1
28 Motor Case 1
29 Impeller 1
30 Impeller Casing 1
31 Filter 1
32 End Cap 1
33 O-ring (Hose Adapter, Spout) 3
34 Hose Adapter 1
35 Joint Nut 3
36 Hose Clamp 2
37 Discharge Hose 1
38 Handle 1
39 Nozzle Cap 1
40 Nozzle Spring 1
41 Nozzle Piston 1
42 O-ring (Piston L) 1
43 O-ring (Piston S) 1
44 Nozzle Lever 1
45 Spout (Stainless Steel) 1
46 O-ring (Stainless Nozzle) 1
47 Spout Adapter 1
48 Screw 1
49 Cable Clamp 1
50 Battery Adapter 1
51 Screw 2
52 Cable Connector 1
53-1 Terminal 1
53-2 Terminal Bracket 1
TROUBLESHOOTING