Grundfos Vaccuperm VGA-111 User manual

Vaccuperm VGA-111
Vacuum regulator
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Other languages
http://net.grundfos.com/qr/i/95714202

2

Table of contents
3
Vaccuperm VGA-111
English (GB)
Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Čeština (CZ)
Montážní a provozní návod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Deutsch (DE)
Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Español (ES)
Instrucciones de instalación y funcionamiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Français (FR)
Notice d'installation et de fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Magyar (HU)
Telepítési és üzemeltetési utasítás . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Polski (PL)
Instrukcja montażu i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Português (PT)
Instruções de instalação e funcionamento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Română(RO)
Instrucţiuni de instalare şi utilizare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Srpski (RS)
Uputstvo za instalaciju i rad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Русский (RU)
Паспорт, Руководство по монтажу иэксплуатации . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Slovenčina (SK)
Návod na montáž a prevádzku . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Türkçe (TR)
Montaj ve kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Декларация осоответствии EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

English (GB)
4
English (GB) Installation and operating instructions
Original installation and operating instructions.
CONTENTS
Page
1. Safety instructions
These installation and operating instructions contain important
information for the user of the product:
• Technical data
• Instructions for commissioning and use
• Safety instructions
If you require further information, or if problems occur that are not
described in detail in this manual, please contact Grundfos.
1.1 Symbols used in this document
This manual contains the following standardised safety
instructions about possible residual risks:
1.2 Safety advice for handling chlorine
1.2.1 Hazards of chlorine gas
• Causes whooping cough, dyspnoea and lacrimation.
• Has a slight paralysing effect to the central nervous system.
• Concentrations of more than 10 ppm chlorine gas in the
respiratory air mean an acute danger to life.
• Inhaling air with a high concentration of chlorine gas for a long
time is lethal.
1.2.2 Hazards of liquid chlorine
• Causes burns of skin.
• Causes reddening and blistering of skin.
1.2.3 Rules of conduct
• Change chlorine containers only with gas mask.
• Enter contaminated rooms only with protective suit and
compressed-air respirator.
• In case of flight wear gas mask, if possible. Observe wind
direction.
1. Safety instructions 4
1.1 Symbols used in this document 4
1.2 Safety advice for handling chlorine 4
1.3 Protective equipment 5
1.4 First aid in case of accidents 5
1.5 Handling chlorine containers 6
1.6 Chlorine rooms 7
2. Introduction 8
2.1 Correct usage 8
2.2 Inappropriate usage 8
2.3 Qualification of the users 8
2.4 Responsibilities of the operator 8
2.5 Maintenance and service personnel 8
2.6 Type key of the VGA-111 vacuum regulator 9
2.7 Transport and storage 9
2.8 Unpacking 9
3. Technical data 10
3.1 General technical data 10
3.2 Connections 10
3.3 Accessories 10
3.4 Dimensions 10
3.5 Physical and chemical data of chlorine 11
4. Design and function 12
4.1 Description of the device 12
4.2 Functional principle 12
5. Assembly and installation 14
5.1 Selection of vacuum lines 14
5.2 Connecting the vacuum regulator 15
5.3 Connecting the liquid trap (option) 15
5.4 Installation example 15
6. Startup 16
6.1 Checking the tightness 16
6.2 Chlorine extraction 17
7. Operation 18
7.1 Switching on the chlorine gas dosing system 18
7.2 Changing the chlorine container while the system is
running 18
7.3 Switching off the chlorine gas dosing system 18
8. Maintenance 18
9. Fault finding 19
10. Disposal 19
Warning
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.
Warning
If these safety instructions are not observed, it may
result in personal injury.
Caution
If these safety instructions are not observed, it may
result in malfunction or damage to the equipment.
Note
Notes or instructions that make the job easier and
ensure safe operation.
Warning
Toxic by inhalation.
Irritating to eyes, respiratory system and skin.

English (GB)
5
1.3 Protective equipment
1.3.1 Personal protective equipment
The operating authority of a chlorine gas dosing system has to
provide respiratory equipment (full-sight gas mask), personally
fitted, labelled by name, with an effective chlorine filter (B2P3)
and at least 1 spare filter per gas mask, for each operator.
The protective equipment must be stored easily accessible
outside the chlorine rooms.
• For systems with chlorine drums at least 2 protective suits with
compressed-air respirators must be available.
1.3.2 Obligations of the operating authority
• Introducing the operators to handling the protective
equipment.
• The operators must use the personal protective equipment
regularly, or carry out exercises with it at least every 6 months.
• The gas mask filters must be replaced regularly
– after the expiry of the date of durability
– at least 6 months after opening (note the opening date on
the filter)
– after contact with chlorine.
• Observe employing prohibition according to the local laws.
1.3.3 Storage of the protective equipment
• Outside the chlorine rooms
• Well visible
• Easily available at any time
• Protected from dust and moisture
1.4 First aid in case of accidents
1.4.1 First aid after inhaling chlorine
1. Keep calm.
2. Remove injured persons from the dangerous area.
3. Helpers must pay attention to personal protection.
4. Remove contaminated clothes.
5. Calm down injured persons, and keep them warm with
blankets.
6. Supply fresh air, use oxygen respirator, if possible.
– No mouth-to-mouth resuscitation!
7. Call medical aid or transport to hospital
– lying
– sitting in case of difficulty in breathing.
– State chlorine as the cause.
1.4.2 First aid after chemical burn of skin
1. Keep calm.
2. Remove contaminated clothes.
3. Rinse skin with plenty of water.
4. Bandage the wound aseptically.
5. Seek medical aid.
– State chlorine as the cause.
1.4.3 First aid after chemical burn of eyes
1. Keep calm.
2. Rinse eyes with plenty of water while the patient is lying.
– Protect healthy eye, if necessary.
– Spread eyelids widely, let the eye move to all sides.
3. Seek ophthalmologist.
– State chlorine as the cause.
1.4.4 First aid after internal chemical burn
1. Keep calm.
2. Drink water in short sips.
– If possible, take medical charcoal.
3. Seek medical aid.
– State chlorine as the cause.

English (GB)
6
1.5 Handling chlorine containers
Chlorine is stored in grey steel cylinders or drums in lockable
chlorine rooms. Due to safety precautions, chlorine containers
are only filled up to 95 % of their capacity.
Kind of gas, weight, owner, producing date and date of the last
testing have to be noted clearly on the container.
Observe the following:
• Store chlorine containers fireproof.
• Protect chlorine containers from heat and sunlight.
• Chlorine containers should not be modified or repaired by the
user.
• Keep full and empty containers closed.
1.5.1 Steel cylinders
• Contents: 50 kg or 65 kg
• Extract chlorine gas from the upright standing cylinder via the
valve.
Fig. 1 Design of cylinder
1.5.2 Chlorine drums
• Contents: 500 kg or 1000 kg
• Extraction of chlorine gas via the riser pipe valve.
• Extraction of liquid chlorine via the dip pipe valve.
Fig. 2 Design of drum
1.5.3 Basic rules
• Treat containers carefully, do not throw!
• Protect containers from turning over or rolling away, e.g. with
chains or clips.
• Protect containers from direct sunlight and temperatures over
50 °C.
• Transport containers only with valve protection nut and
protective cap.
1.5.4 Valid regulations
In Germany, the following regulations apply:
• Regulations for accident prevention "Chlorination of water"
with process instructions (GUV-V D5).
• Regulations concerning places of work (ArbStättV)
• Technical rules for pressurized gases (TRG 280, 310 and 330)
• Operation of baths (BGR 108)
• Chlorine gas dosing systems for water treatment (DIN 19606)
• Chlorine for water treatment (DIN 19607)
TM04 0693 0908
Pos. Description
1 Protective cap
2Valve
3 Holding clip for securing the cylinder
TM04 0694 2011
Pos. Description
1 Riser pipe for chlorine gas extraction
2 Valve for chlorine gas extraction
3 Valve for liquid chlorine extraction
4 Dip pipe for liquid chlorine extraction
5Tyre
6 Mark for adjustment of drum
1
2
3
Welded chlorine
cylinder
Weldless
chlorine cylinder
2
5
3
6
4
1
3
4
Warning
Handling of chlorine containers only by experienced
personnel.
Observe safety regulations for chlorine containers.
Warning
These rules apply for both full and empty containers,
as empty containers still contain rests of chlorine and
therefore are under pressure.
Warning
Local laws and regulations for handling, transport
and storage of chlorine must be observed.

English (GB)
7
1.6 Chlorine rooms
Chlorine rooms are rooms, where a chlorine gas dosing system
and/or chlorine containers are located. The chlorine in these
rooms is under pressure.
1.6.1 Regulations for chlorine rooms
According to the German regulations for accident prevention
"Chlorination of water", such rooms have to meet the following
requirements:
• They should not have connections to other rooms, and must
be separated gas-tight and fire-resistant.
• They must be at ground level, dry and air-conditioned. The
recommended room temperature is 18-20 °C. It should be
neither lower than 0 °C nor higher than 50 °C.
• Overpressure lines of dosing equipment must not end in the
open air.
• Ventilation openings leading into the open air must be limited
to 2 x 20 cm2.
• Appropriate exhaust devices with downstream absorption
systems must be installed.
• Chlorine gas must not get into lower-lying rooms, shafts, pits,
canals or aspirating holes of ventilation systems.
• Chlorine rooms must be equipped with a water sprinkling
system to precipitate the escaping chlorine gas.
– The sprinkling system must have a run-off with air trap.
– Operation must be possible manually from outside the
chlorine rooms.
• A chlorine gas warning system must be installed
– with optical and acoustical alarm device,
– with connection to the water sprinkling system,
– with a warning system that reactivates automatically after
switch-off (e.g. for container exchange).
• The floor of a chlorine room must be even, the exit not below
ground level and not higher than a possible loading ramp.
• Requirements of chlorine rooms
• Chlorine rooms must have a direct exit to the open air.
• Doors must be lockable, open outwards, and it must be
possible to open the doors without a key from inside the room.
• Chlorine rooms must not be dedicated for the permanent stay
of people.
• Eating, drinking, or storing food in chlorine rooms is
prohibited.
1.6.2 Labelling of chlorine rooms
In Germany, according to DIN 4844, the following warning signs
must be installed outside the entrance of a chlorine room:
Fig. 3 Warning sign and supplementary sign "Chlorination
plant: Access only for instructed persons"
Inside a chlorine room, the mandatory sign "Use the gas mask"
and the "Instruction sheet for first aid in case of chlorine gas
intoxications" must be installed.
Fig. 4 Mandatory sign (DIN 4844)
TM04 0704 0908
✓
✗✗
✓
TM04 0699 0908TM04 0701 0908

English (GB)
8
2. Introduction
2.1 Correct usage
The VGA-111 vacuum regulator is exclusively designed for
reducing the overpressure from the chlorine tank side to the
negative pressure on the vacuum side.
2.2 Inappropriate usage
Operational safety is only guaranteed, if the product is used
correctly. All operating methods conflicting with correct usage are
not permitted, and lead to the expiry of all liability claims.
2.3 Qualification of the users
Based on his professional training and experience, the user must
have a good knowledge of the operation of chlorine gas dosing
systems. He must be so familiar with the relevant laws and
regulations governing safety in the workplace and accident
prevention, and with the recognised standards of good practice,
that he is able to judge the safe working condition of a chlorine
gas dosing system.
The user is responsible for operation and monitoring of the
product at the installation site.
The responsibilities of the user:
• Read this manual before operating the product.
• Be trained by qualified Grundfos personnel in the operation of
the product.
• Observe the relevant regulations governing safety in the
workplace and accident prevention.
• Wear appropriate protective clothing in accordance with
national regulations for the prevention of accidents when
operating the system and handling chemicals.
2.4 Responsibilities of the operator
The operator of the product is responsible for the following:
• Ensure that this manual is kept clearly accessible in the
immediate vicinity of the system for the entire service life.
• Meet the installation requirements specified by the
manufacturer (environmental conditions, required water
connections and fittings, electrical connection, protective pipe
for dosing line if necessary, audible or optical warning device if
necessary).
• Ensure that water lines and armatures are regularly checked,
serviced and maintained.
• Obtain official approval for storing chemicals, if necessary.
• Train users in the operation of the system.
• Ensure that the regulations for the prevention of accidents are
observed in the installation site.
• Provide all users and service personnel with protective
clothing (e.g. face mask, gloves, protective apron) in
accordance with the national regulations.
2.5 Maintenance and service personnel
The product may only be maintained and serviced by personnel
authorised by Grundfos.
Warning
Unauthorised structural modifications to the product
may result in serious damage to equipment and
personal injury.
It is forbidden to open, modify, bridge, remove,
bypass or disable components, especially safety
equipment.

English (GB)
9
2.6 Type key of the VGA-111 vacuum regulator
The type key serves for the identification of the product, not for configuration.
2.7 Transport and storage
• Transport carefully, do not throw!
• Store in a dry and cool place.
2.8 Unpacking
Observe when unpacking:
• The delivery must be complete.
• No humidity and no foreign matters should get into
gas-leading parts.
• Mount the components of the dosing system as soon as
possible after unpacking.
Code Example VGA-111 -B /1 -S -0 R -0 -U , N F
VGA Vaccuperm Gas Advanced
Installation
B Directly on the cylinder
W Wall-mounting
CHeader line
BC Directly on the cylinder/header line
Connection
1G1
2G3/4
3 U.S. yoke
4 Copper pipe, 6/8 mm
Inlet valve
BBasic
SShort
L Long, 230-240 V, 50/60 Hz, short connection
M Long, 110-115 V, 50/60 Hz, short connection
N Long, 230-240 V, 50/60 Hz, long connection
OLong, 110-115 V, 50/60 Hz, long connection
Pressure indication
0 Without pressure gauge
1 Pressure gauge without contacts
2 Pressure gauge with MIN "NO"
3 Pressure gauge with MIN "NC"
Pressure gauge connection
XWithout
TTop
RRight-hand side
Limiting nozzle full vacuum
0 Without nozzle
1 With nozzle
Filter
OOutside
UInside
Residual pressure device
YYes
NNo
Pressure input
FOn the front
L Left-hand side

English (GB)
10
3. Technical data
3.1 General technical data
3.2 Connections
3.3 Accessories
The following accessories are not included in the standard
delivery:
• Hoses of different lengths
• Holding plate for wall fixing when changing containers
• Ammonia water for tightness check
• Liquid trap with long inlet valve.
3.4 Dimensions
Fig. 5 VGA-111 vacuum regulator
Fig. 6 VGA-111 vacuum regulator with liquid trap
Permissible medium Cl2
Maximum flow 4000 g/h
Empty signal Optical indication
Weight Approx. 2.4 kg (according to the
execution of the pressure connection)
Pressure gauge 0-16 bar, with/without limit contact for
setting the minimum admission pressure
Short inlet valve Suitable for cylinder connection, without
liquid trap (standard)
Long inlet valve Suitable for cylinder connection and
liquid trap
Vacuum connection for
the dosing regulator for hose 8/11 mm
Pressure connection to
the adsorption filter for hose 8/11 mm
Pressure connection at
the inlet valve
union nut 1"
union nut G 3/4
for copper pipe 6/8 mm (G 1/2)
TM04 0733 0908
146
63
339.4
213.8
187.8
60.6
31.4
VGA-111
Closed yoke
TM04 0772 0908
203.8
235.8
Option:
liquid trap