Grundfos MAGNA3 Series User manual

INSTALLATION INSTRUCTIONS
GRUNDFOS MAGNA 3 VARIABLE SPEED PUMP WITH LOCHINVAR BOILERS
FOR KNIGHT 400 - 801, FTXL 400 - 850 AND CREST 751- 6001
2000505834_Rev C
Installation and Setup Procedure
IMG00960
POWER CONNECTION
DETAIL A
A
Figure 1 Wiring Connections
1. Refer to the installation manual provided by the pump
manufacturer to install the pump. NOTE: The boiler
MUST be installed in the Primary / Secondary piping
configuration. A system supply sensor MUST be installed
in the Primary (building) loop. Refer to the installation
and operation manual provided by the boiler manufacturer
to ensure the proper system piping configuration.
2. Reference FIG. 1 to connect wiring to the boiler’s low
voltage control board on the “Boiler Pump Out” terminal:
a) Connect the (+) wire from the boiler to “In”
connection on the pump 0-10V wiring terminal.
b) Connect the (-) wire from the boiler to the ground
terminal on the pump 0-10V wiring terminal.
3. Connect line voltage by supplying it directly to the pump.
For Knight and FTXL Models: Wire the boiler pump dry
contacts located on the boiler’s line voltage terminal
directly to the Magna 3 start/stop connection.
For Crest Models: Wire a relay to the 115V boiler pump
connections on the boiler’s line voltage terminal. Connect
the relay to the Magna 3 start/stop connection.
This method of line voltage supply allows the pump screen
to stay on even when the boiler is in Standby mode. For
additional information always reference the “Wiring”
section in the boiler installation and operation manual.
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4. Reference Tables 1A, 1B and 1C on this instruction sheet
to determine the setpoint percentage of the pump.
5. Follow the procedure below to apply the pump setpoint:
a) From the pump Home screen use the arrow keys to
select [Setpoint].
b) Select [OK] to go to the Setpoint screen.
c) Use the arrow keys to assign a setpoint based on the
information provided in FIG. 2, on page 3.
d) Select [OK] to save the setting.
e) Select the [Home] button to return to the Home
screen.
6. The pump is pre-programmed for 0-10V operation, but
the boiler will require setup to control the variable speed
pump. Follow the instructions for variable speed pump
setup in the boiler installation manual.

TABLE 1A - KNIGHT XL TEMPERATURE RISE APPLICATIONS
Model 20°F25°F
GPM Magna 3 Setpoint (%) GPM Magna 3 Setpoint (%)
400 37 40-80 92% 30 40-80 75%
501 46 50-150 42% 37 50-150 83%
601 55 50-150 79% 44 50-150 67%
701 65 50-150 79% 52 50-150 64%
801 74 50-150 100% 60 50-150 69%
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TABLE 1C - CREST TEMPERATURE RISE APPLICATIONS
Model
Boiler
Connection
Size
20°F40°F60°F
GPM FT/HD Magna 3 Setpoint GPM FT/HD Magna 3 Setpoint GPM FT/HD Magna 3 Setpoint
751 3" 72 6.1 50-150 44% 48* 3.6 40-80 55% N/A
1001 3" 96 10.5 50-150 58% 48 6.6 40-80 63%
1251 3" 120 12.6 50-150 67% 60 6.9 40-80 71% 40 4.5 40-80 52%
1501 4" 144 13.5 50-150 72% 72 7.7 40-80 81% 48 6.0 40-80 62%
1751 4" 168 15.4 80-100 82% 84 8.5 50-150 51% 56 6.9 40-80 69%
2001 4" 192 16.6 80-100 89% 96 8.7 50-150 55% 64 6.9 40-80 74%
2501 4" 240 11.4 100-120 80% 120 6.2 50-150 58% 80 5.1 40-80 81%
3001 4" 288 13.0 100-120 89% 144 5.2 50-150 65% 96 3.8 40-80 86%
3501 4" 224* 12.2 100-120 78% 168 6.8 50-150 72% 112 4.6 50-150 53%
4001 4" 256* 14.0 100-120 87% 192 8.1 80-100 75% 128 5.4 50-150 59%
5001 6" Not Available 240 7.9 80-100 86% 160 5.6 80-100 62%
6001 6" 288 8.7 100-120 87% 192 4.3 80-100 68%
*Based on 30°F Temperature Rise
TABLE 1B - FTXL TEMPERATURE RISE APPLICATIONS
Model 20°F30°F40°F
GPM Magna 3 Setpoint (%) GPM Magna 3 Setpoint (%) GPM Magna 3 Setpoint (%)
400 38 40-80 54% N/A N/A
500 48 40-80 68% 32 40-80 45%
600 57 40-80 79% 38 40-80 53% 29 32-60 64%
725 69 40-80 88% 46 40-80 60% 34 40-80 46%
850 81 50-150 50% 55 40-80 70% 40 40-80 53%
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2000505834_Rev C
IMG00961
SETPOINT
MENU
HOME
BUTTON IMG00961
Figure 2 Pump Setpoint Screens
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Revision Notes: Revision A (ECO C14573)
initial release.
Revision B (ECO C14859) reflects the
update of Table 1A, Table 1B and other text
adjustments.
Revision C (ECO C15375) reflects the
addition of FTX Models and Table 1C.
Revision D (ECO C17117) reflects the
addition of the system sensor note on page
1, Step 1.
DIR# 2000505834 Rev A (CN# 500000615)
creation of TLT DIR in SAP.
Rev B (CN # 500000827) reflects the addition
of Crest 751 - 1251 models and update of
Tables 1B and 1C.
Revision C (TLA #3000030930 / CN#
500020087) reflects an update to Table 1C.
03/19 - Printed in U.S.A.
2000505834_Rev C
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