GSi 1100 User manual

PNEG-1717
CE Approved GSI/FFI Portable
Dryer Manual
Operation Manual
PNEG-1717
Date: 03-27-14

2 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual
Models:
1100 Series (Models 1108, 1112, 1114, 1116, 1118, 1120, 1122, 1126, CFAB190, CFAB270, CFAB320,
CFAB370, CFAB400, CFAB460, CFAB510, CFAB511, CFAB601)
1200 Series (Models 1214, 1216, 1218, 1220, 1222, 1226, C2120A, C2122A, C2125A, C2130A,
C2132A, C2140A)
1200S Series (Models 1214S, 1218S, 1220S, 1222S, 1226S, CF2141, CF2181, CF500H,
CF2221, CF650M)
2300 Series (Models 2314, 2318, 2320, 2322, 2326, CF3142, CF3182, CF3202, CF3222, CF3262)
2400 Series (Models 2420, 2426, CF1000H, CF1300M)
3400 Series (Models 3414, 3418, 3420, 3422, 3426, CF4143, CF4183, CF4203, CF4223, CF4263)
3600 Series (Models 3620, 3626, CF1500H, CF2000M)
X-Stream Configuration - Uses same model numbers (and components) as listed above. The only
difference is that the fans are pointed in different directions.

Table of Contents
PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 3
Contents
Chapter 1 Introduction ..........................................................................................................................................5
Dryer Operation ..................................................................................................................................... 5
Precautions ........................................................................................................................................... 5
Chapter 2 Safety .....................................................................................................................................................6
Safety Guidelines .................................................................................................................................. 6
Emergency Stop Switch ........................................................................................................................ 7
Chapter 3 Installation ............................................................................................................................................8
Transporting/Single Fan ........................................................................................................................ 8
Location of the Dryer ............................................................................................................................. 9
Foundation ............................................................................................................................................ 9
Supporting the Dryer ............................................................................................................................. 9
Anchor Points ........................................................................................................................................ 9
Wet/Dry Grain ....................................................................................................................................... 9
Electrical Power Supply ...................................................................................................................... 10
Fuel ..................................................................................................................................................... 11
Chapter 4 Specifications .....................................................................................................................................13
FFI Dimensions ................................................................................................................................... 13
FFI Specifications ................................................................................................................................ 15
GSI Dimensions .................................................................................................................................. 17
GSI Specifications ............................................................................................................................... 19
All Stack Dimensions .......................................................................................................................... 21
All Stack Specifications ....................................................................................................................... 24
Stack Dryer Foundation Specifications ............................................................................................... 28
Chapter 5 Vision Control Panel ..........................................................................................................................29
Vision Control Panel Layout ................................................................................................................ 29
Control Power Switch .......................................................................................................................... 29
Fan Switch .......................................................................................................................................... 29
Heater Switch ...................................................................................................................................... 30
Load Auger Switch .............................................................................................................................. 30
Unload Switch ..................................................................................................................................... 30
Outside Light Switch ........................................................................................................................... 30
Start Switch ......................................................................................................................................... 30
Stop Switch ......................................................................................................................................... 30
Chapter 6 Vision Touch Screen Display ............................................................................................................31
Boot Screen ........................................................................................................................................ 31
Chapter 7 Vision Test Firing ...............................................................................................................................32
Dryer Pre-Season Checks .................................................................................................................. 32
Burner Test Fire .................................................................................................................................. 33
Dryer Shut Down ................................................................................................................................. 35
Emergency .......................................................................................................................................... 35
Chapter 8 Vision/Dri-Tek Dryer Operation .........................................................................................................36
Full Heat Drying .................................................................................................................................. 36
Final Moisture ...................................................................................................................................... 36
Drying Temperatures .......................................................................................................................... 36
Initial Setup Parameters ...................................................................................................................... 36
Timer and Delay Settings .................................................................................................................... 36
Setting the Temperatures .................................................................................................................... 36
Start-Up ............................................................................................................................................... 36
Continuous Flow Drying Mode Using Regulation of Grain Temperature ............................................ 37
Continuous Flow Drying Mode Using Regulation of Moisture: 5 MR SP ............................................ 41

Table of Contents
4 PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual
Chapter 9 Vision Illustrations .............................................................................................................................44
Supply Line (LP Shown) ...................................................................................................................... 44
28" and 36" LP 1" NPT CE Pipe Train Assembly ................................................................................ 45
40" and 42" LP 1-1/2" NPT CE Pipe Train Assembly .......................................................................... 45
LP Vaporizer Coil Adjustment ............................................................................................................. 46
28" and 36" LP/NG 1" NPT CE Pipe Train Assembly ......................................................................... 47
Vision Fan/Heater Control Box ............................................................................................................ 49
Top Auger Drive .................................................................................................................................. 49
Discharge Safety Switch ..................................................................................................................... 50
Meter Roll Speed Sensor .................................................................................................................... 50
Vision Upper Control Box .................................................................................................................... 51
Vision Control Panel (Rear) ................................................................................................................ 52
Vision Lower Control Box (Back Panel) .............................................................................................. 53
Chapter 10 Service ...............................................................................................................................................54
Safety First ........................................................................................................................................ 54
Seasonal Inspection/Service ............................................................................................................. 54
Lubrication Procedure ....................................................................................................................... 56
Fan Blade Removal and Installation .................................................................................................. 56
Removing the Fan Blade Assembly .................................................................................................. 57
Installing the Fan Blade Assembly .................................................................................................... 57
Fan Motor Removal and Installation .................................................................................................. 60
Heater Parts Removal and Installation .............................................................................................. 60
Metering Roll Servicing ...................................................................................................................... 61
Main Controls .................................................................................................................................... 61
How to Clear a Jammed Meter Roll (All Power “OFF”) ...................................................................... 61
Chapter 11 Vision Schematics and Wiring Diagrams .......................................................................................62
Fan/Heater Standard ......................................................................................................................... 62
Front Panel ........................................................................................................................................ 63
Upper Control Box ............................................................................................................................. 85
380-400 VAC 3 Phase ....................................................................................................................... 86
Ladder Diagram ................................................................................................................................. 87
Chapter 12 Warranty ............................................................................................................................................91

PNEG-1717 CE Approved GSI/FFI Portable Dryer Manual 5
1. Introduction
Dryer Operation
Thank you for choosing a CE Approved GSI/FFI Vision Series Grain Dryers.
Please read this manual before installing or operating the equipment.
Make sure you and your employees understand all requirements, hazards and precautions associated
with this equipment. Failure to do so could result in SERIOUS INJURY or DEATH.
Ensure you have the correct power and fuel supply for the dryer.
Do not alter or modify this equipment.
Follow all local directives, codes and regulations when installing this equipment.
Authorities having jurisdiction should be consulted before installations are made.
Precautions
1. Keep ALL guards, safety decals and safety devices in place. NEVER operate with guards removed.
2. Restrict access to trained persons only.
3. NEVER bypass safety devices.
4. Switch OFF and LOCK all power and fuel before entering, servicing or accessing the equipment.
5. Follow all servicing instructions.
6. Keep the dryer CLEAN.
7. DO NOT exceed maximum temperatures or pressures.
8. Drying unclean grain will reduce the performance of the dryer and can cause fires.
9. CAUTION Equipment on the dryer can START AUTOMATICALLY.
10. Feed and discharge equipment must match dryer throughput.
11. DO NOT allow foreign material to be drawn into the fan.
12. When drying products not included in this manual refer to GSI for further precautions and instructions.
13. Check for leaks at least every day. Repair before operation.
Use Caution in the Operation of this Equipment
This dryer is designed and manufactured with operator safety in mind. However, residual hazards remain
due to the nature of grain drying. Use extreme caution at all times.
Keep the dryer clean.