GSi PNEG-902 User manual

Multi-Module Dryer Stacking
Manual
(Review of Stacking a Dryer)
PNEG-902

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Multi - Module Stacking Manual
Contents
Warranty........................................................................................4
Safety Precautions........................................................................5
Stack dryer component callout.....................................................6
Module preparation......................................................................7
Crane bracket placement..............................................................8
Setting lower module on pedestals..............................................9
Anchoring lower module to foundation.....................................10
Installing support legs..................................................................11
Lifting upper module..................................................................12
Setting upper module in place.....................................................13
Securing upper module...............................................................14
Appendix A - Module finishing................................................15
Appendix B - Ladder cage installation......................................16
Notes...........................................................................................18

Multi - Module Stacking Manual
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EXCEPT FOR THE ABOVE STATED EXPRESS LIMITED WARRANTIES, GSI MAKES NO WARRANTY OF
ANY KIND, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANT-
ABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH (i) PRODUCT MANU-
FACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION
PROVIDED BY AN AGENT, REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE
CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE, OR DESIGN
OF SUCH PRODUCT OR PRODUCTS.
IN NO EVENT SHALL GSI BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL OR CONSEQUEN-
TIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED PROFITS OR BENEFITS.
PURCHASER'S SOLE AND EXCLUSIVE REMEDY SHALL BE LIMITED TO THAT STATED ABOVE, WHICH
SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED. THIS WARRANTY IS NOT
TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER. GSI SHALL HAVE NO OBLIGA-
TION OR RESPONSIBILITY FOR ANY REPRESENTATIVE OR WARRANTIES MADE BY OR ON BEHALF OF
ANY DEALER, AGENT OR DISTRIBUTOR OF GSI.
GSI ASSUMES NO RESPONSIBILITY FOR FIELD MODIFICATIONS OR ERECTION DEFECTS WHICH
CREATE STRUCTURAL OR STORAGE QUALITY PROBLEMS. MODIFICATIONS TO THE PRODUCT NOT
SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PRODUCT WAR-
RANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE.
THE FOREGOING WARRANTY SHALL NOT COVER PRODUCTS OR PARTS WHICH HAVE BEEN DAM-
AGED BY NEGLIGENT USE, MISUSE, ALTERATION OR ACCIDENT. THIS WARRANTY COVERS ONLY PROD-
UCTS MANUFACTURED BY GSI. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WAR-
RANTIES EXPRESS OR IMPLIED. GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION
CHANGES AT ANY TIME.
PRIOR TO INSTALLATION, PURCHASER HAS THE RESPONSIBILITY TO RESEARCH AND COMPLY
WITH ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTAL-
LATION.
THE GSI GROUP, INC. ("GSI") WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF
DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PE-
RIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S
ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR REPLACE,
AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL
DEFECT DUE TO MATERIALS OR WORKMANSHIP. ALL DELIVERY AND SHIPMENT CHARGES TO AND
FROM GSI'S FACTORY WILL BE PURCHASER'S RESPONSIBILITY. EXPENSES INCURRED BY OR ON BE-
HALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EM-
PLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER.
Warranty

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Multi - Module Stacking Manual
General Safety Statements
The GSI Group Inc.’s Principal concern is your safety and the safety of others associated with grain handling
equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist and
inform all personnel associated with, or in the area of the grain dryer. Safety precautions may be required from the person-
nel. Avoid any alteration to the equipment. Such alterations may produce a very dangerous situation, where serious injury
or death may occur.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury
WARNING indicates a potentially hazardous situation which , if not
avoided, could result in death or serious injury.
DANGER
WARNING
CAUTION used without the safety alert symbol indicates a potentially hazard-
ous situation which, if not avoided, may result in property damage.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
BE ALERT!
Danger!
Personnel operating or working around electrical equipment should read this manual. This manual must
be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.
CAUTION
CAUTION
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
This product may have sharp edges! To avoid injury handle sharp edges with caution and use
proper protective clothing and equipment at all times.
If you have any questions regarding installation and safety, please contact your GSI, Inc. repre-
sentative.
Important!
Safety Precautions

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Stack Dryer Component Callout
Rear Ladders
& Safety Cages
Fill Hopper
Crane Brackets
Pulleys, Belts, & Guards
Wet Bin Assembly
Wiring Connections
Front Ladders,
& Cages
Platform Assembly
Fuel Connections
Control Box Wiring
Stack Dryer
Pedestals & Legs
Module Stiffeners
Lower & Middle Module
Crane Brackets
Module Stiffeners
The following information is intended to help outline the steps required in stacking a Network Dryer.

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Multi - Module Stacking Manual
Module Preparation
• Attach the Rear Ladders and Safety Cages to the rear of all modules if not already installed (see
appendix B of this manual).
• Attach the Front Safety Cages to the Front Ladder of all modules (see appendix A of this manual).
See PNEG-1273 for reference.
• Raise the Top Auger to its installed position.
• Install the Wet Bin Side Panels and attach them to the Top Auger Housing.
• Install the Pulleys, Belts, and Guards to the Top Auger and/or to the Bottom Auger.
• Install the Fill Hopper.
See PNEG-349REV for reference.
• Assemble the Service Platform onto the Top Module and/or the Middle Module.
• Attach all of the Stiffener Supports each Module.
• Double check to see if all parts are installed as needed.
Proceed to the Crane Bracket Placement Section >>
• Identify all parts shipped in crates or in the back of the dryer.
• Group parts for each of the assemblies together to have them at hand as needed.
CAUTION
This product may have sharp edges! To avoid injury handle sharp edges with caution and
use proper protective clothing and equipment at all times.

Multi - Module Stacking Manual
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Crane Bracket Placement
Base Modules and Middle
Modules utilize four crane
brackets. Brackets mount to
stack module support pads.
Lifting usually occurs between
the 2nd column from fan end to
the 6th column from fan end.
This will vary with model
number.
The module should remain
parallel to the earth as it is
lifted. Base Module crane brackets
Top Module crane brackets
Top Modules utilize 2 crane
brackets with 4 lifting points
and a spreader bar between.
These mount to column seams
on the roof screen.
Lifting usually occurs between
the 2nd column from fan end to
the 6th column from fan end.
The module should remain
parallel to the earth as it is
lifted.
Crane Bracket Location
Install the Crane Brackets onto the modules if not already installed.
A crane of sufficient lifting
capability should be used.
Loads of 5,000 to 15,000
pounds should be expected.
Crane Brackets Installed

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Multi - Module Stacking Manual
Setting Lower Module on Pedestals
BE ALERT!
Personnel working around this equipment while it is lifted into position must use ex-
treme caution. Lifting equipment (crane and rigging) must be of proper lifting capability
for the unit size and weight. All local safety precautions and procedures must be fol-
lowed.
1. Install stiffeners and service platform in accor-
dance with PNEG-349REV. At each stiffener/
pedestal location remove the 1/2” bolts and nuts
that attach the dryer frame leg to the frame rail.
Use that hardware to attach a stiffener base con-
nector clip (D01-1045).
D01-1045
2. Lift base module and position it in the location
the dryer is to occupy. NOTE: Crane brackets
may need to be adjusted to ensure that the
module will be parallel to the ground when
lifted. With the base module in position bolt a
pedestal to each stiffener base connector clip us-
ing 3/8”-16 x 1 1/2” bolts (S-7928).
Stiffener
3. With a stiffener splice (SS-7053), splice the
pedestal to stiffener at each pedestal location. Now
make sure any nuts and bolt used so far have all
been tightened.
Stiffener
Stiffener
splice
Pedestal
When splicing pedestal to
stiffener use 3/8”-16 X 1 1/2”
bolts (S-7928) where circled,
use 3/8”-16 x 1” (S-7927) in all
other holes.
Stiffener
base con-
nector clip

Multi - Module Stacking Manual
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4. Set the lower module into final position and
check level. Use shims (SS-6953) to level lower
module if needed.
Shims
Anchoring Lower Module to Foundation
5. Anchor lower module to foundation. If anchor
bolts were not set when the concrete was poured,
then drill holes in the foundation to accept anchor
bolts (use 3/4” x 9 5/8” minimum anchors with
epoxy resin).
GSI has 1” x 12” anchor bolts (Part no. S-8957),
tubes of epoxy (GTC-0004), and mixing nozzles
for epoxy tubes (GTC-0005). An epoxy gun will
be needed.
6. Attach front (BLK-10058) and back (BLK-
10057) leg anchor plates to legs using 5/16”-18 x
3/4” bolts (S-6606), and 5/16”-18 nuts (S-3611)
as shown in the photo on the right. BLK-10057
BLK-10058
LEG STAND
Basket length 14' 18' 20' 22' 26'
No. of anchors needed 16 20 22 24 28

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Multi - Module Stacking Manual
7. NOTE: If the dryer is a twenty foot dryer
then this step is not required. Use 1/2”-13 x 1
3/4” bolts (S-3883), and 1/2”-13 lock nut (S-6493)
to attach support leg assemblies to rear corners of
the dryer frame. Use the grey shim (D01-1221) to
fill the gap between the support leg and dryer
frame. On the right side it may be necessary to
remove the cotter pin and slide the clean out door
pivot rod forward enough to insert the top bolt.
cotter pin &
clean out door
pivot shaft
shim
Left rear support leg.
Right rear support leg.
8. Use 1/2”-13 x 1 3/4” bolts (S-3883), and 1/2”-
13 lock nut (S-6493) to attach support legs to hitch
weldment as shown in left photo.
support leg
Installing Support Legs
support legs may
also be installed here
Once installed anchor the support legs to the foun-
dation.

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9. Attach a frame tie down (D61-0011) at each of
the corners of the upper module frame using ex-
isting and supplied 1/2” bolt (S-3728), washer (S-
2120), and nut (S-6493) as shown in photos above.
10. Lift upper module and move into place over
lower module. Use a guide line to keep module
steady while it is being moved.
frame tie down (D61-0011)
Lifting Upper Module

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Multi - Module Stacking Manual
11. Once upper module is in place over lower
module slowly start to lower upper module while
making sure that the frame tie downs (D61-0011)
come down to the outside of the module support
pads they will later be bolted to. Also you will
notice that the connecting section end (factory in-
stalled) has a tab that extends below module frame,
this tab will slide into the lower module just be-
hind the plenum end panel.
frame tie down
module support
pad
tab of connecting
section end
plenum end
panel
12. When the upper module is set in place and
the crane is bearing none of the weight check the
upper module for level. It may be necessary to
shim the upper module to level it. If the upper
module is not level then place module support
shims (D61-0089) on the module support pads (it
may be necessary to raise the upper module a little
to place these shims).
shim here (if
required)
shim here (if
required)
Setting Upper Module in Place

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13. Once the upper module is set and level use
1/2”-13 x 1 1/2” bolts (S-3728), 1/2” washers (S-
2120), 1/2”-13 lock nut (S-6493) and bolt the
frame tie down (D61-0011) on the upper module
to the module support pad of the lower module.
14. Use 3/8”-16 x 1” (S-7927), 3/8”-16 nut (S-
968), and a stiffener splice (SS-7053) to splice the
stiffeners of the lower module to the upper mod-
ule.
15. Use 3/8”-16 x 1” (S-7927), 3/8”-16 nut (S-
968) to connect the top angle bracket of the lower
module to the frame tie channel of the upper mod-
ule. There may be a small gap between these two
parts, if so, the 5/16” bolts connecting the top angle
bracket to the lower module can be loosened just
enough to adjust the height of this bracket (the
holes are slotted). Be careful not to loosen the
bolts too much because as you will see there is no
convenient way to get to the nuts on these bolts.
If the bolts are loosened just enough to adjust this
bracket they can be retightened without having to
hold the nut on the other side.
frame tie channel
top angle
bracket
Securing Upper Module
frame tie down
module support
pad
splice all
stiffeners
16. If you are stacking a three module dryer per-
form step 9-15 for placing the third module.

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Multi - Module Stacking Manual
Appendix A - Module Finishing
• Connect wiring between modules making sure all connections are secure.
• Contact the Electrical Service Provider to connect power.
Electrical Safety
Provision of an adequate and safe power supply to the Stack Dryer unit is essential to
your safety. GSI recommends that a competent and qualified electrician undertake all
electrical wiring. All wiring is to be installed to the National Standards and Regula-
tions relevant to your Country and Region.
A Mains Power Isolator should be installed with the Stack Dryer unit and is essential
for your safety. This should be installed as indicated in the enclosed installation in-
structions and in accordance with the relevant Directives in force.
• Connect fuel connections between modules making sure all connections are secure and no leaks
are present.
• Contact the Fuel Service Provider to connect fuel supply.
Fuel Safety
Provision of an adequate and safe fuel supply to the Stack Dryer unit is essential to
your safety. GSI recommends that a competent and qualified fuel serviceman under-
take all fuel connections. All fuel connections are to be installed to the National
Standards and Regulations relevant to your Country and Region.
A Mains Fuel Isolator should be installed with the Stack Dryer unit and is essential for
your safety. This should be installed as indicated in the enclosed installation
instructions.

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Appendix B - Ladder Cage Installation
safety cage bolt holes
safety cage bolt holes
1. To install the safety cage for the rear ladder of the bottom
module first connect two large bell hoop halves together
(LS-4352) together , and connect two small bell hoop halves
(LS-4351) together. Then attach a safety cage bracket (LS-
4349) to each end of those assemblies. Use 5/16”-18 X 3/4”
bin bolts (S-275), and 5/16”-18 nuts (S-3611), see photos at
the bottom.
2. Use five 44” safety cage vertical supports (LS-4353) and
connect the small and large bell hoops assembled in the pre-
vious step using 5/16”-18 X 3/4” bin bolts (S-275), and 5/
16”-18 nuts (S-3611). NOTE: Leave one side of this as-
sembly open so the rear access door on the dryer will
not be obstructed.
3. Now locate the safety cage bolt holes on the ladder (see
photo right). Use 5/16”-18 X 3/4” bin bolts (S-275), and 5/
16”-18 nuts (S-3611) to install safety cage onto the ladder.
LS-4351 (small
bell hoop halves)
LS-4349 (safety
cage brackets)

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Multi - Module Stacking Manual
Appendix b - Ladder Cage Installation
4. Assembly the front ladder safety cage the same
way and with the same hardware only use seven
44” safety cage vertical supports (LS-4353).
See photo on the right.
5. Assembly eight small hoop halves to make four
small safety cage hoops. Connect these hoops to-
gether with five 34” vertical supports (D61-0110),
and ten 44” vertical supports (LS-4353) to make
the cage assembly for the upper module rear lad-
der shown in the photo on the left.
D61-0110
LS-4353

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Notes

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Multi - Module Stacking Manual
Notes

1004 E. Illinois St.
Assumption, IL 62510
Phone [phone]
Fax [phone]
August 2004