GSi PNEG-1016 Installation and operating instructions

PNEG-1016
APP Series Knockdown Fan
Installation, Assembly and Operation Manual
PNEG-1016
Date: 05-29-13

2PNEG-1016 APP Series Knockdown Fan
APP Series Knockdown Fan is manufactured, assembled and packaged with the highest standard of
quality assurance. Please inspect and notify the factory in the unlikely event you discover defects in
workmanship. We appreciate hearing from you and will correct immediately.
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Use only genuine AP parts in the installation of
fans, use of non-genuine parts or failure to comply with instructions could result in personal injury and/or
property damage. This fan is not designed for use in atmospheres where risk of explosion is foreseen.
Such environments may include enclosed areas of high dust concentrations, gas vapors and fumes.
Use in such an atmosphere is prohibited. If in doubt, contact AP or your dealer.
Retain instructions for future reference.
For guidance or assistance on any issues relating to the safe use of your APP Fan contact AP.
Our address is:
Automated Production
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
Fan Models CFM at 0.00 SP Weight Lbs./kgs Cubic Ft./mtrs
APPB-36* 11113 135 Lbs./61.20 kgs 34.5 Ft./0.97 mtrs
APPB-36C* 12290 170 Lbs./77.10 kgs 55.7 Ft./1.58 mtrs
APPB-50* 20856 214 Lbs./97.00 kgs 65 Ft./1.85 mtrs
APPB-50C* 23894 265 Lbs./120.20 kgs 65 Ft./1.85 mtrs
* Add - BLK suffix to end of fan model number for black fans.

Table of Contents
PNEG-1016 APP Series Knockdown Fan 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines ...................................................................................................................................4
Safety Instructions ..................................................................................................................................5
General Safety Information ....................................................................................................................6
Chapter 2 Decals ....................................................................................................................................................7
Safety Signs and Warnings ....................................................................................................................7
Chapter 3 Installation ............................................................................................................................................9
Chapter 4 Operation ............................................................................................................................................10
Chapter 5 Maintenance ........................................................................................................................................11
Cleaning ...............................................................................................................................................11
Lubrication ............................................................................................................................................11
Chapter 6 Wiring ..................................................................................................................................................12
Electrical Wiring ...................................................................................................................................12
Belt Drive Wirings for Single Phase Motors .........................................................................................13
Chapter 7 Dimension Chart .................................................................................................................................14
Chapter 8 AP Belt Drive Fan Assembly Instructions ........................................................................................15
Assembling the Motor Mount Leg and Bearing Plate ...........................................................................15
Installing the Motor and Bearing Support Assembly into the Fan Housing ..........................................16
Assembling the Motor ..........................................................................................................................18
Installing the Motor ...............................................................................................................................20
Aligning the Tensioner Arm ..................................................................................................................21
Installing the Bearings ..........................................................................................................................21
Installing the Driven Pulley onto the Shaft ...........................................................................................23
Installing the Propellar ..........................................................................................................................24
Installing the Belt ..................................................................................................................................25
Chapter 9 Installing a Discharge Cone ..............................................................................................................26
Assembling a Segmented Discharge Cone .........................................................................................27
Mounting the Cone to the Fan Housing ...............................................................................................28
Guard Detail for 50" Fan ......................................................................................................................29
Chapter 10 Parts List ...........................................................................................................................................30
Chapter 11 Warranty ............................................................................................................................................31

4PNEG-1016 APP Series Knockdown Fan
1. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

1. Safety
PNEG-1016 APP Series Knockdown Fan 5
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
User Manual
This manual contains information and instructions essential to the safe installation and use of the
APP Series Knockdown Fans. Read this manual thoroughly before attempting any installation or use of
the APP Fan. Keep this manual with the APP Fan or in a location where it can be readily accessed. Failure
to read this manual and its safety instructions is a misuse of the equipment.
Correct Use of the APP Series Knockdown Fan
The APP Series Knockdown Fan is designed solely for the purpose of ventilating agricultural buildings.
Use of the system in any other way is a misuse of the system and may endanger safety and health.
Only genuine AP parts are to be used in the installation and use of the APP Series Knockdown Fan.
Use of other non-genuine parts is a misuse of the system and may lead to dangerous situations imperilling
the safety and health of you and others.
This machine is not designed for use in atmospheres where there is a risk of explosion. Such
environments may include enclosed areas of high dusts concentrations, gas vapors and fumes. Useof the
APP Fan in such an environment is prohibited. If in doubt, contact AP or your dealer.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual

1. Safety
6PNEG-1016 APP Series Knockdown Fan
Unpacking
When receiving the unit, inspect carefully for any damage that may have occurred during transit. Shipping
damage claim must be filed with carrier.
Electrical Safety
An adequate and safe power supply to the APP Series Knockdown Fan unit is essential for safety.
A competent and qualified electrician must undertake all electrical wiring. All wiring is to be installed
according to the National Standards and Regulations relevant to your Country and Region.
Safety Guards
The APP Series Knockdown Fan contains many moving and electrical parts, which will cause serious
injury or death if touched. Guards are placed on the machine for your protection. Operating the
machine at any time with guards removed or incorrectly fitted is a serious misuse of the machine and
endangers safety.
Safety in Handling the APP Series Knockdown Fan
Manual handling of the fans can be a cause of serious injury. Wherever possible, use mechanical lifting
equipment when lifting or moving fans during installation. Where manual handling is required, seek
assistance from other people.
To prevent injury, use suitable hand protection.
Safety in Maintenance
While the APP Series Knockdown Fan is designed to keep maintenance to a minimum, some repairs will
be necessary in the course of the life of the machine. Do not attempt any repairs on the machine unless
you are competent to do so. Remember that the APP Series Knockdown Fan may in cases operate under
automatic control and start without warning. Never attempt any work on the APP Series Knockdown Fan
without first isolating the machine from the main power and locking the isolator so that only you can turn
the power back ON.
Follow all the guidelines given in the maintenance section on Page 11 of this manual.
Before restarting the APP Series Knockdown Fan, ensure that all electrical enclosures are locked closed
and all guards and other safety measures are correctly fitted.
If in any doubt, contact your dealer or AP for assistance.
General Safety Information
This unit should be assembled and installed by a qualified technician.
Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the
Occupational Safety and Health Act (OSHA).
Motor must be securely and adequately grounded. This can be accomplished by wiring with a grounded,
metal-clad raceway system by using a separate ground wire connected to the motor’s ground lug or other
suitable means.
Protect power cable from coming in contact with sharp objects.
Do not kink power cable and never allow cable to come in contact with oil, grease, hot surfaces,
or chemicals.
Make certain that the power source conforms to requirements of the equipment.

PNEG-1016 APP Series Knockdown Fan 7
2. Decals
Safety Signs and Warnings
The following pages show you exactly where the safety signs and warnings (decals) should be placed on
your APP Series Knockdown Fan. If a decal is missing, damaged or unreadable, please contact your
dealer or AP for a free replacement.
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGERDANGER WARNING
WARNING
DC-1540The GSI Group 217-226-4421
WARNING
SHEAR POINT
Keep hands clear of moving
parts. Do not operate with
guard removed. Disconnect
and lockout power before
servicing.
DC-995GSI Group Inc. 217-226-4421
WARNING
DC-1018
Inside housing
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGER
DANGER
WARNING
WARNING
DC-1540The GSI Group 217-226-4421
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
Maycause serious injury.
Blademay start
automatically.
Disconnectand
lockoutpower sources
beforeservicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Weareye protection.
DANGERDANGER WARNING
WARN ING
DC-1540TheGSI Group 217-226-4421

2. Decals
8PNEG-1016 APP Series Knockdown Fan
Left side
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGER
DANGER
WARNING
WARNING
DC-1540The GSI Group 217-226-4421
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGER
DANGER
WARNING
WARNING
DC-1540TheGSI Group 217-226-4421
Right side
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGERDANGER WARNING
WARNING
DC-1540The GSI Group 217-226-4421
Lockoutpower
beforeservicing.
HIGH VOLTAGE
Willcause serious
injuryor death.
STAYCLEAR OF
ROTATINGBLADE
Maycause serious injury.
Blademay start
automatically.
Disconnectand
lockoutpower sources
beforeservicing.
FLYINGOBJECTS
HAZARD
Dangerof eye injury.
Weareye protection.
DANGER
DANGER
WARNING
WARNING
DC-1540TheGSIGroup 217-226-4421
Motor mount plate
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGER
DANGER
WARNING
WARNING
DC-1540The GSI Group 217-226-4421
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGER
DANGER
WARNING
WARNING
DC-1540TheGSI Group 217-226-4421

PNEG-1016 APP Series Knockdown Fan 9
3. Installation
Fans should be installed in an exterior wall located where there will be no obstructions to the flow of air
into or out of the fan.
Once a location has been determined, an opening should be made in the wall and framed to provide
enough clearance around the fan housing. (See rough opening chart on Page 10.)
Framing must be able to support the weight of the fan assembly.
Manual handling of the fans may result in serious injury. Where appropriate, use mechanical methods of
lifting during installation. Where manual handling is required, ensure you have adequate assistance.
Position fan assembly in the framed opening. Rigidly mount the housing side flanges to the framework
using mounting screws.
Remove electrical cover and connect power leads to motor terminals, using approved wiring method.
It is recommended to use the watertight connector included with the motor, if it is possible in the
application. (Motor terminal connection data is provided on motor nameplate and in this manual.) Use
adequate size wire for all branch and feeder runs. When speed control is used, follow the installation
procedures recommended by the speed control manufacturer.
Re-install electrical cover.
Unit is now ready for operation.

10 PNEG-1016 APP Series Knockdown Fan
4. Operation
Figure 4A
Units may be operated using a switch, thermostat, timer or controller.
Follow wiring and operation instructions furnished with the control system selected.
When using speed controllers, follow the operation procedures recommended by the
controller manufacturer.
1. Set thermostat setting to a desired temperature. Fan will operate only when ambient temperature is
above the thermostat set temperature.
2. Some controllers have idle speed controls. Set idle speed such that the blade RPM is within the
RPM range listed in the performance table.
Fan Model Width (in.) Inside Height (in.) Outside Height (in.)
B A
APPB-36* 44-1/2 44-1/2 43-1/2
APPB-50* 56 56 55
* Add - BLK suffix to end of fan model for black fans.
Ref # Description
AOutside House Height
B Inside House Height

PNEG-1016 APP Series Knockdown Fan 11
5. Maintenance
Cleaning
Clean the blade and shutter at regular intervals. Dirt and debris can cause the fan blade to become
unbalanced, resulting in excessive vibration and poor performance.
Lubrication
Motor is pre-lubricated at the factory and will not require any further lubrication.

12 PNEG-1016 APP Series Knockdown Fan
6. Wiring
Electrical Wiring
All wiring should be installed in accordance with National, State and Local Electrical Codes. Fans used to
ventilate livestock buildings or other rooms where continuous air movement is essential should be
connected to individual electrical circuits, with a minimum of two (2) circuits per room. We strongly
recommend the installation of supplementary natural ventilation as well as a back-up thermostat and an
alarm system on at least one cooling stage.
Forelectricalconnection requirements,refertoFigure6A onmotornameplateandtoinformationenclosed
with the “AVS” fan control to be used.
Figure 6A

6. Wiring
PNEG-1016 APP Series Knockdown Fan 13
Belt Drive Wirings for Single Phase Motors
Figure 6B
Motor overload protection should be provided for each fan. A circuit breaker switch or slow blow motor
type fuses must be used.
NOTE: A safety cut-off switch should be located adjacent to each fan, such as “AP” #’s:
E100-A1063 - 2-1/2 Amp
E100-A1064 - 5.0 Amp
E100-A1065 - 8.0 Amp
E100-A1066 - 15.0 Amp
Figure 6C
Back-up thermostats such as the TH-1, should always be used in conjunction with the control system.
These should be placed on a separate circuit to give the animals ventilation in the event that the
controller fails.

14 PNEG-1016 APP Series Knockdown Fan
7. Dimension Chart
Figure 7A
Fan Model “A” “B” “C”
APP-36F/APPB-36F* 30-1/4" N/A 37-7/8"
APP-36FC/APPB-36FC* 54-1/2" 27" 44-3/8"
APPB-50* 34-1/4" N/A 50-3/8"
APPB-50C* 55" 24" 56-3/8"
* Add - BLK suffix to end of fan model for black fans.
Ref # Description
DAirflow
ESlope
Side view
Front view

PNEG-1016 APP Series Knockdown Fan 15
8. AP Belt Drive Fan Assembly Instructions
Assembling the Motor Mount Leg and Bearing Plate
1. Align the motor mount leg (A) to the center of the bearing plate (B). (See Figure 8A.)
2. Fasten them together using bolts (C) and nuts (D) and torque to 120 ft.-lbs.
3. Install the grommet (E) into the bearing plate on the side where the power will be installed.
(See Figure 8B.)
4. Loosely install the belt tensioner (F) to the flange of the bearing plate on the side where the power
will be installed. (See Figure 8C on Page 16.)
Figure 8A
Figure 8B
A
B
CD
E

8. AP Belt Drive Fan Assembly Instructions
16 PNEG-1016 APP Series Knockdown Fan
Assembling the Motor Mount Leg and Bearing Plate (Continued)
Figure 8C
Installing the Motor and Bearing Support Assembly into the
Fan Housing
1. Align the motor mount leg (A) with the bottom holes in the fan housing.
2. Align the bearing plate (B) with the holes in the sides of the fan housing. (See Figure 8D.)
3. Fasten the supports (A and B) to the fan housing (C) using bolts (D), washers (E) and nuts (F).
(See Figure 8E and Figure 8F on Page 17.)
Figure 8D
F
Ref # Description
AMotor Mount Leg
B Bearing Plate
CBolt
DNut
EGrommet
F Belt Tensioner
A
B

8. AP Belt Drive Fan Assembly Instructions
PNEG-1016 APP Series Knockdown Fan 17
Installing the Motor and Bearing Support Assembly into the
Fan Housing (Continued)
Figure 8E
Figure 8F
Ref # Description
AMotor Mount Leg
B Bearing Plate
CFan Housing
DBolt
EWasher
FNut
C
D E F
D E F

8. AP Belt Drive Fan Assembly Instructions
18 PNEG-1016 APP Series Knockdown Fan
Assembling the Motor
1. Use generous amount of Loctite 242® (A) around the inside of the pulley bore (B). (See Figure 8G
and Figure 8H.)
Figure 8G Figure 8H
2. Place the key (C) into the keyway on the motor shaft (D). (See Figure 8I.)
Figure 8I
B
A
A
C
D

8. AP Belt Drive Fan Assembly Instructions
PNEG-1016 APP Series Knockdown Fan 19
Assembling the Motor (Continued)
3. Insert the pulley (B) onto the motor shaft (D) and key (C).
4. Tap the pulley onto the shaft until it is flush with the end of the motor shaft.
5. Tighten both set screws (E) on the pulley to 120 in.-lbs. of torque. (See Figure 8J.)
Figure 8J
6. Wipe off excess Loctite.
Ref # Description
ALoctite 242®
B Pulley Bore
CKey
D Motor Shaft
ESet Screw
B
E

8. AP Belt Drive Fan Assembly Instructions
20 PNEG-1016 APP Series Knockdown Fan
Installing the Motor
1. Align the motor (A) with the four (4) holes in the bearing plate (B) located next to the tensioner
arm (C). (See Figure 8K.)
2. Fasten the motor (A) to the bearing plate (B) using bolts (D) and nuts (E). (See Figure 8L.)
Figure 8K
Figure 8L
Ref # Description
AMotor
B Bearing Plate
CTensioner Arm
DBolt
ENut
BC
E
A
B
D