GUIL TORO D Series User manual

USER
MANUAL
TORO RANGE D
MATERIAL LIFTERS
GUIL - ENGINEERING FOR LIFTING LOADS
ENGLISH
TORO D-405/C
TORO D-403/C
TORO D-402/C

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INDEX
INTRODUCTION .......................................................................................................................................................... 19
OWNER AND USER’S OBLIGATIONS ............................................................................................................................ 20
SAFETY RECOMMENDATIONS .................................................................................................................................... 20
SET-UP AND WORKING AREA SAFETY ............................................................................................................ 20
LIFTER USE SAFETY INSTRUCTIONS ................................................................................................................ 21
PRE-OPERATION INSPECTION ..................................................................................................................................... 22
OPERATING INSTRUCTIONS ........................................................................................................................................ 22
SET-UP ............................................................................................................................................................ 22
A.- INSTALLATION WITH FRONT STABILISER LEGS ............................................................................ 23
B.- INSTALLATION WITH BACK STABILISER LEGS ............................................................................... 25
REVERSING THE FORKS .................................................................................................................................. 27
FUNCTION TEST ............................................................................................................................................. 27
MOVING THE LIFTER TO THE WORK AREA .................................................................................................... 2
RAISING THE LOAD ......................................................................................................................................... 2
LOWERING THE LOAD .................................................................................................................................... 29
BLOCKING THE LOAD/SAFETY SYSTEMS ........................................................................................................ 29
AFTER EACH USE ......................................................................................................................................................... 29
TRANSPORT ................................................................................................................................................................ 30
MAINTENANCE ........................................................................................................................................................... 30
RISK ASSESMENT ........................................................................................................................................................ 31
GUARANTEE ................................................................................................................................................................ 35
* ANNEX A: ELECTRIC LIFTING SYSTEM
* ANNEX B: LOAD CHART, DRAWINGS AND CERTIFICATES
INTRODUCTION
Thank you for having chosen a GUIL® material lifter. Your TORO machine has been examined and checked
before leaving our premises to ensure it is in absolutely perfect condition. To maintain this condition and to
ensure a safe use, it is absolutely necessary for the user to read, understand and obey the safety and operating
instructions in this manual as it contains information that will give you a thorough knowledge of the workings of
your TORO lifter and guarantee maximum safety whilst operating it.
TORO lifters are manufactured using high quality components to guarantee maximum durability and safety
during its use.
Damages caused by the disregard of this user manual are not subject to warranty; neither the dealer nor the
manufacturer accepts liability for any resulting damages to property or personal injury.
WARNING!
Failure to comply with the safety or operating instructions in this manual may result in damage to the tower,
the lifted load, personal injury or even death! The instructions laid out in this manual must be followed at all
times.

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Before putting the lifter into service please make sure that there is no damage caused during transportation.
Should there be any, consult your distributor or the manufacturer (GUIL®) and do not use the TORO lifter until
it is in prefect working condition.
The information contained in this manual is subject to change without previous notification and presents no
obligations or liability for GUIL®. Under no circumstances will GUIL® be responsible for technical or editorial
errors made here, nor for accidental or intentional, direct or indirect damages caused by following this manual
or by incomplete information in this manual. GUIL® will not be held responsible for any errors found in this
manual.
The information in this document is not intended to cover all possible eventualities. The user must use caution
and common sense at all times whilst using the TORO lifter. If any doubt or problem should arise do not hesitate
to contact the manufacturer GUIL®.
OWNER AND USER’S OBLIGATIONS
veryone involved with the installation, operation and maintenance of this lifting tower must:
-Be sufficiently qualified, trained or experienced.
-Read and understand both the winch and the lifter manual and follow the instructions given to use them
correctly.
-Keep this manual and the winch manual for the entire service life of the product.
-Pass both manuals on to every future owner or user of the tower. This manual should be regarded as a
permanent part of your lift and should remain with the lifting tower at all times.
-If either of the manuals are misplaced please contact your dealer or the manufacturer (GUIL®).
SAFETY RECOMMENDATIONS
Prior to set-up, be aware of and avoid the following hazardous situations:
• Drop-offs or holes which impede the lifter being levelled using only the levelling jacks.
• Pot holes, obstacles on the floor or debris.
• Slopes that exceed the adjustment capabilities of the lifter.
• Unstable or slippery surfaces.
• Hazardous locations. Aerial obstacles or overhead electric cables.
• Inadequate surface support to withstand all load forces imposed by the lifter.
• Weather conditions and strong winds.
• The presence of unauthorised personnel.
S T-UP AND WORKING AR A SAF TY
• Do not stand under or allow personnel under the TORO lifter when the load is raised, making
sure a safety area is blocked around the tower, which should have a diameter of 1.5 times the
height of the tower.
• Do not lower the load unless the area below is clear of personnel and obstructions.
• Do not use this lifter outdoors if it is thundering and lightning or in adverse weather conditions.
Never use the TORO lifter in the event of extreme weather conditions. NOTE: Increasing the load
surface area will decrease machine stability in windy conditions.
• Never use the TORO lifter in strong or gusty wind.

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• Avoid transporting the TORO lifter over uneven surfaces or ground with debris when in the folded position.
• Never use the lifter on moving surfaces or vehicles.
• The TORO lifter must always be set up on firm and even surfaces.
• This material lift is not electrically insulated and does not protect you if it gets close to or comes
into contact with electricity.
• If the TORO lifter comes into contact with electric cable, keep well away. The tower should not
be touched or used until the electricity has been switch off.
• Maintain safe distances away from electrical power lines and apparatus, allowing for mast
movement and electrical line sway or sag, in accordance with applicable local governmental regulations.
• Do not use the lifter as a ground for welding.
• The noise made while using this machine should not exceed 80 dB. If it were to make more noise contact your
supplier.
• Before installing the lifter, make sure the installation area can hold a minimum point load of 5 times the load
to be raised.
LIFT R US SAF TY INSTRUCTIONS
• The installer is responsible for adhering to the load capacity specified by the manufacturer, the safety
requirements in the place of installation and the abilities and experience of co-workers.
• Do not remove the manufacturer’s labels; if removed the guarantee will be null and void.
• Always carry out a thorough inspection of your TORO lifter before each use by following the pre-operation
inspection instructions. Do not use a tower that is damaged or doesn’t work properly.
• Never use the TORO lifter with a worn, frayed, kinked or damaged winch cable.
• Do not replace parts of the TORO lifter that are critical to stability or structure with items of
different strength or specification. If it were necessary to replace components, it is important that it is replaced
with an original spare part.
• Do not exceed the rated load capacity recommended by the manufacturer GUIL®.
• Do not lift the load unless: the blocking hook is unhooked, all the stabiliser legs are correctly
installed and the brakes on the wheels are activated.
• Do not adjust or remove the stabiliser legs while the load is raised.
• Do not raise the TORO lifter unless the load is correctly positioned, centred and secured on the forks. The centre
of gravity should always be along a vertical line.
• nsure the lifter is completely levelled before lifting the load.
• Never raise objects that make a large surface for the wind. If it is absolutely necessary please contact your
dealer or the manufacturer (GUIL®) for safety advice.
• If you are going to leave the TORO lifter unattended with a raised load make sure it can’t be
used by unauthorised personnel. Unauthorised personnel could try to use the tower without
adequate training, causing dangerous situations.

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• All loads must be secured using a secondary safety system such as slings, cables or chains which must be
oversized i.e. have adequate safety margins, to ensure maximum safety.
• Do not subject the TORO lifter to a horizontal force or side load by raising or lowering a fixed or
overhanging load or resting a ladder or scaffold against any part of the machine.
• Do not use the TORO lifter as a personnel lifting platform.
• Do not climb on the mast sections or sit/stand on the forks.
• Do not tamper with the brake winch. For maintenance or repair
consult your dealer or the manufacturer.
• Keep hands away from all moving parts and pinch points when operating the tower.
• Do not grasp the winch cable while the tower is being used.
NOTE: When using this material lift in public places or industrial areas, a series of safety instructions have to be
followed that this manual can only give in part. The user must therefore inform himself/herself on the current
governmental safety instructions and take them into consideration when planning the installation.
PRE-OPERATION INSPECTION
CAUTION! A pre-operation inspection must be carried out before every use of the tower. Check the tower for
damage, improperly installed or missing parts and unauthorised modifications using the list below.
Do not use the tower if this inspection reveals any adverse conditions that could affect its safety.
WARNING! If damages or malfunctions are found in either the pre-operation inspection or the function test the
tower should be removed from service and repaired by an authorised technician.
Check the following components of the lifter:
-Winch
-Base
-Stabiliser legs, folding stabiliser legs (outriggers) and especially levelling jacks
-Aluminium mast sections
-Cable (kinks, frays or deformations)
-Wheels and castors
-Locking bolts
-Spirit level
-nsure all labels are in place and legible
Check the whole machine for:
-Dents and damage
-Corrosion or rust
-Cracks in welding
OPERATING INSTRUCTIONS
WARNING! Always use logic and common sense when using the lifter. This is a complex product designed for
professional use and should not be operated by amateurs. nsure all personnel are correctly trained and
instructed on the content of the manual and the dangers related with operating the lifter.
S T-UP
The lifter can be used with the stabiliser legs installed in the front of the base (A) or in the back of the base (B).
CAUTION! Check the work area for overhead obstructions or possible hazards before use (signs, cables,
balconies, etc.). ALWAYS follow the set-up and working area and lifter use safety instructions in this manual.

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A.- INSTALLATION WITH FRONT STABILISER LEGS
Follow the instructions below for the correct installation of the TORO lifter:
1.- Position the TORO lifter at the desired work site.
2.- Pull the stabiliser legs out of the base.
3.- Insert the legs into the front sockets with the wheels downwards, blocking them with the magnetic locking
bolts.
The stabiliser legs should be fixed at the fully extended position. If any other position is required please consult
the manufacturer (GUIL®).
4.- Level the lifter.
4.1.- Take the Allen key supplied out of the manual holder.
4.2.- Unblock the levelling jack by loosening the M10 bolt found on the side of the leg.
4.3.- Adjust the levelling jacks until the legs are firm and free of wobbling, levelling the lifter from the
front axis with the help of the spirit level.

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4.4.- Block the levelling jack by tightening the M10 bolt found on the side of the leg but not too tight so
as not to cause any damage to the thread on the screw stem.
5.- Unfold the side stabiliser legs (outriggers):
5.1.- Unfold the leg with the sliding bar that is furthest away from the lifter first.
5.2.- Press the blocking lever that protrudes from the bottom of the adjusting box and at the same time
unfold the outriggers down to the ground.
5.3 Adjust the levelling jacks until the legs are firm and free of wobbling levelling the lifter from the
sideways axis with the help of the spirit level.
SLIDING BAR CLOSEST TO
THE LIFTER
SLIDING BAR FURTHEST
AWAY
ADJUSTING BOX
BLOCKING LEVER

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6.- Remove the profile blocking hook by twisting the central part to lengthen it and unhook it from the eye nut.
7.- Hook it on the back part of the mast sections so that it isn’t left loose.
8.- Lastly, put the forks into the horizontal position and secure using the magnetic locking bolts.
9.- Place the load on the forks.
IMPORTANT: When the TORO lifter is raised over 6.5 m the minimum load is 50 kg.
10.- With the load on the lifter ensure it is levelled. If not, adjust the levelling jacks on the legs until it is.
B.- INSTALLATION WITH BACK STABILISER LEGS
This set-up option is applied in case the front legs of the TORO lifter are an obstacle in the work area.
CAUTION! This type of installation requires the use of counterweights. These must always come to a sum of 100
kg.
1.- Position the TORO lifter at the desired work site.
2.- Pull the stabiliser legs out of the base and insert them into the back sockets in the most
extended position.
The legs must always be set in the most extended
position.

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3.- Insert the magnetic locking bolts and adjust the levelling jacks until the legs are firm and free of wobbling.
4.- Level the lifter on the sideways axis using the spirit level, adjusting the levelling jacks on the outriggers.
5.- Install the counterweight holder at the end of the back stabiliser legs and secure it using the magnetic
locking bolts.
6.- Place 5 weights in the counterweight holder to a total of 100 kg.
5 weights of
20 kg
MAGNETIC LOCKING
BOLT

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7.- Put the forks into the horizontal position and secure them using the magnetic locking bolts.
8.- Place the load on the forks.
IMPORTANT: When the TORO tower is raised over 6.5 m the minimum load is 50 kg.
9.- With the load on the lifter ensure it is levelled. If not, adjust the levelling jacks on the legs until it is.
R V RSING TH FORKS
1.- Pull out the magnetic locking bolts.
2.- Remove the forks.
3.- Remove the nut and bolt that holds the fork bracket to the
carriage.
4.- Turn the fork bracket 180º, insert back it onto the carriage and
secure the nut and bolt again.
5.- Install the forks in the working position.
When the forks are in the working position they should
slope slightly upwards.
6.- Secure using the magnetic locking bolts.
FUNCTION T ST
1.- Place a load on the forks of the lifter.
2.- Raise and lower the lifter to check the following functions.
2.1.- Check that the winch is working correctly:
2.1.1.- It must operate smoothly and free of hesitation, binding or strange noises.
2.1.2.- All components must be present.
2.1.3.- And above all it, must brake perfectly.
FORK
FORK BRACKET
CARRIAGE
MAGNETIC
LOCKING BOLT

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2.2.- nsure that the cable is not worn, has no kinks, frays or serious deformations.
2.3.- And make sure the telescopic profiles raise and lower smoothly. They shouldn’t be either tight
together nor too loose (with a big gap between them). They should be close-fitting.
MOVING TH LIFT R TO TH WORK AR A
1.- Without the load:
1.1.- In vertical position, using the four wheels on the base steering with the help of the manoeuvring
handle.
1.2.- In horizontal position, using the upper and large lower transportation wheels found on the
manoeuvring handle. It is very important that you ensure the profiles are locked with the blocking hook before
the TORO lifter is put into the horizontal position. If this is not done, the telescopic profiles may slide and unfold
and could cause serious injury.
2.- With the load:
Your TORO lifter is designed to be able to be moved with a load. To do this is imperative that you follow this
recommendations:
-Always place the load in the lowest possible position before moving the lifter.
-Make sure the area is levelled and clear of obstructions.
-nsure the load is secure and properly balanced.
-Keep personnel away from the lifter with the load and always behind the operator’s position.
-Move the lifter slowly, avoiding sudden movements.
-Front stabilizer legs and side outriggers must be always fully unfolded and levelled. For better stability,
front stabilizer legs must be fully extended to maximum length.
WARNING! Moving the lifter with elevated loads should be contained to short distances.
RAISING TH LOAD
Place the working load on the forks as close to the lifter as possible, making sure that the load is totally centred
on the forks. Secure the load using slings, cables, chains, etc. Note: The maximum load of the lifter depends on
the distance from the mast that the load is placed on the forks (consult the LOAD ALONG THE FORK CHART in
the ANN X).
WARNING!
* If the load isn’t correctly placed on the forks this could cause a serious accident, or even death.
* nsure that the load you wish to raise does not exceed the rated load capacity recommended by the
manufacturer.
* nsure the profile blocking hook is not engaged.
* When the TORO lifter is raised over 6.5 m, the minimum load will be 50 kg. For more information, consult the
manufacturer.
1.- To start to raise the load, turn the winch handle in clockwise direction and the profiles will be lifted, making
sure the cable is wound onto the drum in an even a tidy fashion. The profiles can unfold in any order.
2.- When you reach the desired height stop turning the winch handles and the winch will hold the profiles in
place.
IMPORTANT: Stop turning the winch handles when you notice that the movement becomes stiff. This indicates
that the lifter has reached its maximum height. VERY DANGEROUS: Forcing the winch at this point could cause
serious internal damage to the lifter.

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LOW RING TH LOAD
1.- To start to lower the load, turn the winch handle in anti-clockwise direction and the profiles will be lowered.
2.- When you have completely lowered the profiles stop turning the winch handles.
BLOCKING TH LOAD/SAF TY SYST MS
• AUTO-BRAK HAND WINCH
This system automatically blocks the load in place as soon as you stop turning the handles. The resulting
braking of the load is directly proportional to the amount of load being lifted.
• IPB SYST M (Internal Pendulum Brake)
ach mast profile has an incorporated safety brake (called IPB) that works
automatically by inertia if there were to be a sudden drop in the mast profiles (uncommon
in its usual functioning). This system was designed for unlikely situations where the cable
becomes loose or breaks.
HOW TO UNBLOCK TH MAST PROFIL S IF TH IPB SYST M HAS B N ACTIVAT D
1.- If it is activated due to a kink in the cable or sagging, the profiles must be raised by
turning the winch handle clockwise, this way the cable will become tensed again and the
safety brake will deactivate automatically, so you can continue to use the tower.
2.- In case of cable breakage:
2.1.- Firstly the load must be removed from the tower.
2.2.- Unblock each mast section, starting with the lowest one, by lifting them slightly,
either manually or with the help of a forklift or another sort of lifter. Unblock the IPB system
using the releasing.
AFTER EACH USE
1.- Completely lower the forks and remove any adaptor being used that is fixed to them.
2.- Put the forks into the storage position.
3.- Fold the side stabiliser legs.
NOTE: If the lever were to be stiff and you are unable to block it:
- Tilt the lifter slightly in the opposite direction to relieve the pressure of the blocking system.
- Or slightly raise the lifter using the front stabiliser legs’ adjustable wheels, to release the pressure
on the adjusting system.
BLOCKING LEVER

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4.- Pull out the stabiliser legs from the front or the back leg sockets and place them vertically on the base in the
storage position.
IMPORTANT: Always attach the mast profile blocking hook to the profiles to prevent sliding
during horizontal transportation.
5.- Select a safe storage location making sure it is: on a firm and level surface, protected from the elements.
TRANSPORT
• The lifter must be completely stowed and the profile blocking hook activated.
• The transport vehicle must be parked on a level surface.
• The vehicle must be stationary to prevent it from moving whilst loading the TORO lifter.
• Make sure the vehicle capacity, the loading space and chains or straps used are sufficient to withstand the
weight of the TORO manual lift.
• The TORO lifter must be secured to the vehicle with straps or slings of adequate load capacity to prevent any
movement.
• Place the TORO lifter against the vehicle. Use the transportation wheels to help load the tower onto the vehicle.
MAINTENANCE
• Carry out a thorough inspection of the lifter to ensure there are no missing components and that there are no
broken or damaged parts.
• Check that the wheels turn smoothly and are not damaged or dented.
• Inspect the legs, forks, and strengthening braces to ensure they are in good condition.
• xamine the side stabiliser legs making sure they fold and unfold smoothly and that the blocking system works
correctly.
• Make sure that the level and the levelling jacks are not damaged and function correctly. Grease the levelling
jacks periodically.
• Check that the profile blocking hook functions perfectly.
• Test the safety brake system (IPB) by manually raising each mast profile about 15 cm and release. Brakes
should engage before the mast section reaches bottom stop. Use the winch to deactivate safety brakes and
unblock the mast profiles.
• Check that the winch cable isn’t frayed, bent or worn.
• Make sure the winch functions correctly and doesn’t show any signs of damage or deformations.
• Raise mast profiles to verify that they slide smoothly.
• Make sure wire sideways and the winch cable are free of dust and oxidation and grease them periodically,
depending on the frequency the lifter is used.
VERY IMPORTANT: Do not grease, lubricate or tamper with the winch. Consult with a GUIL® technician.

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• A regular technical inspection of the TORO lifter must be carried out (depending on the regulations in your
country and the frequency of use of the lifter) by a GUIL® authorised technician, to establish the condition of
all its parts.
• Your GUIL® lifter is made with high quality long-lasting components. In the event of having to change a
component it is important that it is replaced with an original spare part. GUIL® will not take responsibility for
any direct or indirect consequence due to incorrect use, carelessness or bad maintenance. The guarantee will be
invalid if non-original components are used or if any modifications are made to the tower.
• Do not replace parts of the TORO lifter that are critical to stability or structure with items of different strength
or specification. If it were necessary to replace parts, please contact your dealer or the manufacturer GUIL®.
RISK ASSESMENT
TASK
PRE OPERATION INSPECTION
EVALUATED MACHINE: TORO RANGES B, C & D
Identified Risk Likelihood Severity Consequence Corrective Measures
L M H SD D ED I To Mo H In
LOSS OF EXTERNAL
COMPONENTS.
X X X
REPLACE THE LOST EXTERNAL
COMPONENTS.
DAMAGE TO THE HAND WINCH.
X X X
CONSULT A GUIL TECHNICIAN.
DETERIORATION OF THE STEEL
CABLE.
X X X
CONSULT A GUIL TECHNICIAN.
DETERIORATION OF THE MAST
PROFILES.
X X X
CONSULT A GUIL TECHNICIAN.
BADLY SECURED CABLE.
X X X
SECURE CABLE AS INDICATED BY
THE MANUFACTURER.
BROKEN COMPONENTS.
X X X
REPARE BROKEN COMPONENTS.
DAMAGE TO SURFACE
TREATMENT.
X X
CONSULT A GUIL TECHNICIAN.
MISSING LABELS.
X X X
REPLACE LABELS.
Likelihood
L Low
M Medium
H High
Severity
SD
Slightly
Damaging
D Damaging
ED
Extremely
Damaging
Consequence
I Insignificant Risk
To Tolerable Risk
Mo
Moderate Risk
H High Risk
In Intolerable Risk

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TASK
LIFTER SET UP
EVALUATED MACHINE: TORO RANGES B, C & D
Identified Risk Likelihood Severity Consequence Corrective Measures
L M H SD D ED I To Mo H In
UNLEVEL OR DETERIORATED
GROUND.
X X X
INSTALL SUPPORT ELEMENTS.
UNSTABLE OR SLIPPERY
GROUND.
X X X
INSTALL BLOCKING ELEMENTS.
OVERHEAD OBSTACLES.
X X X
ENSURE THAT NOTHING CAN
BREAK OFF OR FALL DOWN.
PRESENCE OF HIGH OR LOW
VOLTAGE CABLES.
X X X
PREVENT ANY CONTACT WITH
ELECTRIC CABLES.
BAD WEATHER CONDITIONS.
X X X
DO NOT SET UP.
UNPREDICTABLE WEATHER
CONDITIONS.
X X X
USE EXTRA SAFETY PRECAUTIONS.
THE STRAIGHT STABILISER LEGS
DO NOT LOCK INTO THE
HORIZONTAL POSITION.
X X X
1. DO NOT LIFT.
2. CONSULT A GUIL TECHNICIAN.
THE STRAIGHT STABILISER LEGS
SCREW JACKS CANNOT BE
ADJUSTED.
X X X
1. DO NOT LIFT.
2. LOOSEN THE LOCKING BOLT ON
THE SIDE, WITH THE ALLEN KEY.
3. CONSULT A GUIL TECHNICIAN.
THE SIDE STABILISER LEGS
CANNOT BE UNFOLDED OR
FOLDED.
X X X
1. DO NOT LIFT.
2. ACTIVATE THE BLOCKING LEVER
AND UNFOLD OR FOLD THE SIDE
STABILISER LEG.
3. CONSULT A GUIL TECHNICIAN.
THE SIDE STABILISER LEG
BLOCKING LEVER DOES NOT
WORK.
X X X
1. DO NOT LIFT.
2. PUT THE PRESSURE SPRING
BACK INTO PLACE.
3. CONSULT A GUIL TECHNICIAN.
THE SIDE STABILISER LEG
BLOCKING SYSTEM SHELL IS
DAMAGED.
X X X
1. DO NOT LIFT.
2. CHANGE THE COMPONENT.
THE SIDE STABILISER LEG
LEVELLER CANNOT BE
ADJUSTED.
X X X
1. DO NOT LIFT.
2. CHECK THAT THE LEVELLER
SCREW JACK ISN’T AT ITS
ADJUSTING LIMIT.
3. CHANGE THE COMPONENT.
UNQUALIFIED PERSONNEL.
X X X
COMPLETELY PROHIBITED.

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TASK
USING THE LIFTER
EVALUATED MACHINE: TORO RANGES B, C & D
Identified Risk Likelihood Severity Consequence Corrective Measures
L M H SD
D ED I To Mo H
In
LOAD INSUFFICIENTLY SECURED
TO THE LIFTER.
X X X
SECURE THE LOAD CORRECTLY.
UNEVEN WRAPPING OF THE
CABLE IN THE WINCH DRUM.
X X X
UNWIND THE CABLE AND WIND IT
EVENLY BACK ONTO THE DRUM.
THE LOAD SURPASSES THE
MAXIMUM PERMITTED LOAD
SPECIFIED BY THE
MANUFACTURER.
X X X
1. DO NOT LIFT.
2. REMOVE THE SURPLUS LOAD.
3. CONSULT TECHNICAL
SPECIFICAITONS.
DISPLACED LOAD.
X X X
CENTER THE LOAD.
UNLEVELLED LIFTER AFTER
LOADING.
X X X
1. DO NOT RAISE THE LOAD.
2. LEVEL THE TOWER.
THE TELESCOPIC MASTS WON’T
RAISE.
X X X
1. REMOVE THE PROFILE BLOCKING
HOOK.
2. ENSURE THE CABLE IS SECURED TO
THE WINCH DRUM.
3. CONSULT A GUIL TECHNICIAN.
DIFFICULTIES IN MOVING THE
LIFTER / NO LOAD.
X X X
1. UNBLOCK THE BRAKES ON THE
WHEELS.
2. CHECK THERE IS NOTHING
IMPEDING THE LIFTER BEING MOVED.
3. CONSULT A GUIL TECHNICIAN.
DIFFICULTIES IN MOVING THE
LIFTER / WITH LOAD.
X X X
1. UNLOCK THE BRAKES ON THE
WHEELS.
2. CHECK THERE IS NOTHING
IMPEDING THE LIFTER BEING MOVED.
3. CONSULT A GUIL TECHNICIAN.
THE MASTS START TO RAISE
CROOKED (NOT STRAIGHT).
X X X
1. DO NOT MOVE OR RAISE.
2. LOWER THE LOAD AND LEVEL THE
LIFTER.
3. CONSULT A GUIL TECHNICIAN.
THE MAST PROFILES WON’T
LOWER.
X X X
1. ENSURE THAT THE PENDULUM
BRAKE (IPB SYSTEM) IS NOT ENGAGED,
BLOCKING THE MAST PROFILES.
2. ENSURE THE LIFTER IS NOT
OVERLOADED.
3. CONSULT A GUIL TECHNICIAN.
CROOKED RAISING WHEN USING
TWO OR MORE LIFTERS
CONNECTED.
X X X
SYNCRONISE THE RAISING, IN SPEED
AND HEIGHT.
CROOKED LOWERING WHEN
USING TWO OR MORE LIFTERS
CONNECTED BY A LOAD.
X X X
SYNCRONISE THE LOWERING, IN
SPEED AND HEIGHT.
A NON AUTHORISED PERSON
HAS TRIED TO USE THE LIFTER
WITH A RAISED LOAD.
X X X
1. CORDON OFF THE WORK SPACE AS
A RESTRICTED AREA.
2. REMOVE THE WINCH HANDLE.
IMMINENT FALLING OF THE
LIFTER.
X X X
EVACUATE PERSONNEL.

GUIL - TORO lifters
www.guil-lifters.com - GUIL
-
34
TASK
MAINTENANCE OF THE LIFTER
EVALUATED MACHINE: TORO RANGES B, C & D
Identified Risk Likelihood Severity Consequence Corrective Measures
L M H SD D ED I To Mo H In
THE LIFTER IS DIRTY.
X X X
CLEAN IT AND GREASE THE
APPROPRIATE PARTS.
DAMAGED OR WORN
WINCH.
X X X
CONTACT THE
MANUFACTURER.
LEVELLERS BLOCKED.
X X X
GREASE LEVELLERS OR
CONTACT THE
MANUFACTURER.
STORAGE AREA IN BAD
CONDITION.
X X X
PROTECT THE LIFTER
CORRECTLY.
LACK OF AWARENESS OF
THE MAINTENANCE
REQUIRED FOR THE LIFTER.
X X X
CONSULT THE INSTRUCTION
MANUAL OR CONTACT THE
MANUFACTURER.
MISSING LABELS.
X X X
REPLACE LABELS.
LOSS OF MANUAL.
X X X
REPLACE INSTRUCTION
MANUAL OR CONTACT THE
MANUFACTURER.
CHANGE COMPONENTS.
X X X
ORDER ORIGINAL
REPLACEMENTS.
FULL REVISION AND
SERVICING OF THE LIFTER.
X X X
THIS MUST BE CARRIED OUT
BY A TECHNICIAN
AUTHORISED BY GUIL.
TASK
TRANSPORTATION OF THE LIFTER
EVALUATED MACHINE: TORO RANGES B, C & D
Identified Risk Likelihood Severity Consequence Corrective Measures
L M H SD D ED I To Mo H In
STABILISER LEGS NOT
SECURED.
X X X
BLOCK THEM WITH THE
LOCKING BOLTS.
UNFOLDED SIDE STABILISER
LEGS.
X X X
FOLD SIDE STABILISER LEGS.
MAST SECTIONS NOT FULLY
LOWERED.
X X X
LOWER THE MAST SECTIONS
AND SECURE THEM WITH THE
BLOCKING HOOK.
CABLE LOOSE.
X X X
WIND THE CABLE PROPERLY
ONTO THE WINCH DRUM.
DAMAGED WHEELS.
X X X
CHANGE WHEELS.
WINCH HANDLE STICKS
OUT.
X X X
POSITION THE TOWER TO
PREVENT DAMAGE TO THE
HANDLE.
LIFTER LOOSE IN THE
TRANSPORT VEHICLE.
X X X
SECURE THE LIFTER WITH
SLINGS OR ROPES.
THE LIFTER CANNOT BE
LOADED INTO THE VEHICLE.
X X X
USE SUITABLE LIFTING
TECHNIQUES.

GUIL - TORO lifters
35
www.guil-lifters.com - GUIL
-
GUARANTEE
The TORO lifters are guaranteed against manufacturing defects for 24 months after the date stated on the
invoice. This guarantee covers the replacement of the defective parts and labour costs; freight costs will
always be paid by the customer. Defective goods returned under guarantee must be shipped ‘Carriage Paid’
and must include a written specification of the anomalies and damages observed. Any goods sent without
carriage paid will be returned.
This warranty does not extend to any product which has been:
- Subjected to misuse, neglect, accident or abuse.
- Improperly repaired, altered or modified in any way without GUIL®’s specific permission.
- Incorrectly operated; used in violation of instructions provided by GUIL®.
Under no circumstances will GUIL® take responsibility for damage caused by the normal wear and tear of
the product. GUIL® is not liable for personal injury or material damage resulting from negligence or
incorrect use, adaptation or maintenance of the lifter.
The guarantee will be null and void if the labels of the lifter are removed.
In the case of components manufactured by third parties, the guarantee period will be decided by the
manufacturer of each part.
THE MANUFACTURER:
VAT No S- B96498829
P.I. La Creu C/ Ismael Tomás Alacreu, 28 46250 L’Alcúdia (VAL NCIA) SPAIN
Tel: + 34. 96 299 65 00 Fax: + 34. 96 254 08 33
www.guil-lifters.com

P.I. La Creu C/ Ismael Tomás Alacreu 28 46250 L’Alcúdia (VAL NCIA) SPAIN
Tel: + 34. 96 299 65 00 Fax: + 34. 96 254 08 33 info@guil.es
www.guil-lifters.com
Sistema Eléctrico TORO D /
Electric Lifting System TORO D
ANEXO A / ANNEX A
Ref. ELECTRIC-D
ELEVADORES DE CARGA
MATERIAL LIFTERS
INGENIERIA PARA LA ELEVACIÓN
ENGINEERING FOR LIFTING LOADS
ESPAÑOL
pág.
A
1
ENGLISH page A

GUIL – Ref. L CTRIC-D
A1
www.guil-lifters.com - GUIL
-
CONTENIDO
MONTAJE SISTEMA ELÉCTRICO (REF. ELECTRIC-D) - OPCIONAL ................................................................................ A1
PIEZAS DE REPUESTO ................................................................................................................................................. A5
COMPONENTES
1.- TALADRO LÉCTRICO M TABO 2.- PROLONGADOR 3.- SOPORT ADAPTADOR TALADRO
MONTAJE SISTEMA ELÉCTRICO (REF. ELECTRIC-D) - OPCIONAL
xiste la posibilidad de adaptar un sistema eléctrico al elevador TORO que permite elevar la carga de forma
eléctrica, aportando mayor comodidad.
1.- xtraer la manivela del cabrestante.
2.- Colocar el prolongador en el cabrestante.
3.- Colocar el soporte adaptador para el taladro:
3.1.- ncajar los dos agujeros del soporte adaptador en los dos
salientes que hay en la plancha de amarre del cabrestante.
3.2.- Fijar el soporte adaptador mediante los dos tornillos M10X20 que contiene el elevador TORO.
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3
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