GW Instek PFR-100MGP User manual

Multi-Range DC Power Supply
PFR-100 Series
USER MANUAL
ISO-9001 CERTIFIED MANUFACTURER

This manual contains proprietary information, which is protected by
copyright. All rights are reserved. No part of this manual may be
photocopied, reproduced or translated to another language without
prior written consent of Good Will company.
The information in this manual was correct at the time of printing.
However, Good Will continues to improve products and reserves the
rights to change specification, equipment, and maintenance
procedures at any time without notice.
Good Will Instrument Co., Ltd.
No. 7-1, Jhongsing Rd., Tucheng Dist., New Taipei City 236, Taiwan.

TABLE OF CONTENTS
3
Table of Contents
SAFETY INSTRUCTIONS ...................................................5
GETTING STARTED...........................................................9
PFR-100 Series Overview...................... 10
Appearance .......................................... 13
Theory of Operation ............................. 20
OPERATION ................................................................... 32
Set Up.................................................. 33
Basic Operation ................................... 44
Test Scripts .......................................... 58
CONFIGURATION...........................................................66
Configuration Overview ....................... 67
ANALOG CONTROL ........................................................ 83
Analog Remote Control Overview......... 84
Remote Monitoring ............................ 102
COMMUNICATION INTERFACE .................................... 107
Interface Configuration ...................... 108
FAQ.............................................................................. 134
APPENDIX .................................................................... 136
PFR-100 Factory Default Settings ....... 136
Error Messages & Messages .............. 138
LED ASCII Table Character Set ........... 139
PFR-100 Specifications....................... 140
PFR-100 Dimensions.......................... 146
Declaration of Conformity .................. 147

PSU Series User Manual
4
INDEX .......................................................................... 148

SAFETY INSTRUCTIONS
5
SAFETY INSTRUCTIONS
This chapter contains important safety
instructions that you must follow during
operation and storage. Read the following before
any operation to insure your safety and to keep
the instrument in the best possible condition.
Safety Symbols
These safety symbols may appear in this manual or on the
instrument.
WARNING
Warning: Identifies conditions or practices that
could result in injury or loss of life.
CAUTION
Caution: Identifies conditions or practices that
could result in damage to the PFR-100 or to other
properties.
DANGER High Voltage
Attention Refer to the Manual
Protective Conductor Terminal
Earth (ground) Terminal

PFR-100 Series User Manual
6
Do not dispose electronic equipment as unsorted
municipal waste. Please use a separate collection
facility or contact the supplier from which this
instrument was purchased.
Safety Guidelines
General
Guideline
CAUTION
Do not place any heavy object on the PFR-100.
Avoid severe impact or rough handling that
leads to damaging the PFR-100.
Do not discharge static electricity to the PFR-
100.
Use only mating connectors, not bare wires, for
the terminals.
Do not disassemble the PFR-100 unless you are
qualified.
Power Supply
WARNING
AC Input Voltage: 100Vac-240Vac
Frequency: 47Hz to 63Hz
To avoid electrical shock connect the protective
grounding conductor of the AC power cord to
an earth ground.
Cleaning the PFR-
100
Disconnect the power cord before cleaning.
Use a soft cloth dampened in a solution of mild
detergent and water. Do not spray any liquid.
Do not use chemicals containing harsh material
such as benzene, toluene, xylene, and acetone.
Operation
Environment
Location: Indoor, no direct sunlight, dust free,
almost non-conductive pollution (Note below)
Relative Humidity: 20%~ 80% (no condensation)
Altitude: < 2000m
Temperature: 0°C to 40°C

SAFETY INSTRUCTIONS
7
(Pollution Degree) EN61010-1:2010 specifies the pollution degrees
and their requirements as follows. The PFR-100 falls under degree 2.
Pollution refers to “addition of foreign matter, solid, liquid, or
gaseous (ionized gases), that may produce a reduction of dielectric
strength or surface resistivity”.
Pollution degree 1: No pollution or only dry, non-conductive
pollution occurs. The pollution has no influence.
Pollution degree 2: Normally only non-conductive pollution
occurs. Occasionally, however, a temporary conductivity caused
by condensation must be expected.
Pollution degree 3: Conductive pollution occurs, or dry, non-
conductive pollution occurs which becomes conductive due to
condensation which is expected. In such conditions, equipment
is normally protected against exposure to direct sunlight,
precipitation, and full wind pressure, but neither temperature
nor humidity is controlled.
Storage
environment
Location: Indoor
Temperature: -20°C to 70°C
Relative Humidity: 20 to 85%(no condensation)
Disposal
Do not dispose this instrument as unsorted
municipal waste. Please use a separate collection
facility or contact the supplier from which this
instrument was purchased. Please make sure
discarded electrical waste is properly recycled to
reduce environmental impact.

PFR-100 Series User Manual
8
Power cord for the United Kingdom
When using the power supply in the United Kingdom, make sure
the power cord meets the following safety instructions.
NOTE: This lead/appliance must only be wired by competent persons
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in this lead are coloured in accordance with the
following code:
Green/ Yellow:
Earth
Blue:
Neutral
Brown:
Live (Phase)
As the colours of the wires in main leads may not correspond with
the coloured marking identified in your plug/appliance, proceed
as follows:
The wire which is coloured Green & Yellow must be connected to
the Earth terminal marked with either the letter E, the earth symbol
or coloured Green/Green & Yellow.
The wire which is coloured Blue must be connected to the terminal
which is marked with the letter N or coloured Blue or Black.
The wire which is coloured Brown must be connected to the
terminal marked with the letter L or P or coloured Brown or Red.
If in doubt, consult the instructions provided with the equipment
or contact the supplier.
This cable/appliance should be protected by a suitably rated and
approved HBC mains fuse: refer to the rating information on the
equipment and/or user instructions for details. As a guide, a cable
of 0.75mm2should be protected by a 3A or 5A fuse. Larger
conductors would normally require 13A types, depending on the
connection method used.
Any exposed wiring from a cable, plug or connection that is
engaged in a live socket is extremely hazardous. If a cable or plug is
deemed hazardous, turn off the mains power and remove the cable,
any fuses and fuse assemblies. All hazardous wiring must be
immediately destroyed and replaced in accordance to the above
standard.

GETTING STARTED
9
GETTING STARTED
This chapter describes the power supply in a
nutshell, including its main features and front /
rear panel introduction. After going through the
overview, please read the theory of operation to
become familiar with the operating modes,
protection modes and other safety considerations.
PFR-100 Series Overview ......................................... 10
Series lineup ................................................................................... 10
Main Features................................................................................. 10
Accessories..................................................................................... 11
Appearance.............................................................. 13
Front Panel..................................................................................... 13
Display Area................................................................................... 16
Rear Panel....................................................................................... 18
Theory of Operation ................................................ 20
Operating Area Description ........................................................ 20
CC and CV Mode.......................................................................... 22
Slew Rate ........................................................................................ 23
Bleeder Control ............................................................................. 24
Sink Current Table ........................................................................ 25
Alarms............................................................................................. 26
Considerations ............................................................................... 27
Grounding...................................................................................... 30

PFR-100 Series User Manual
10
PFR-100 Series Overview
Series lineup
The PFR-100 series consists of 2 models, covering a number of
different current, voltage and power capacities:
Model name
Operation Voltage
Operation Current
Rated Power
PFR-100L
0-50V
0-10A
100W
PFR-100M
0-250V
0-2A
100W
Main Features
Performance
Variable voltage and current combinations with
5 times of coverage ratio of its range within the
rated power.
Constant voltage/constant current with
automatic crossover.
Active Power Factor correction.
Universal Input Voltage 85 - 265Vac, continuous
operation.
Natural convection cooling.
Features
Preset memory function.
Output ON/OFF delay function.
CV, CC priority start function. (prevents
overshoot with output ON)
Adjustable voltage and current slew rates.
Bleeder circuit ON/OFF setting. (to prevent
over-discharging of batteries)
OVP, OCP, AC FAIL, OPP and OTP protection.
Supports test scripts.

GETTING STARTED
11
Web server monitoring and control. (The
function is activated when connecting to LAN
Interface)
Analog monitor output.
Remote sensing to compensate for voltage drop
in load leads.
Built-in front panel and rear panel output
terminal.
Interface
Built-in USB and RS-232/485 interface.
External analog control function.
Optional LAN and GPIB interface.
Accessories
Before using the PFR-100 power supply unit, check the package
contents to make sure all the standard accessories are included.
Standard
Accessories
Part number
Description
Qty.
CD-ROM
User manual, Programming manual
1
Power Cord
1
GTL-134
Test leads for rear panel, 1.2m, 10A,
16AWG
1
PFR-001
Binding Posts Terminal Accessory Kit
(Output terminal cover × 1, Output
terminal × 1, Socket × 1, Protection
Cover × 2, Short Bar × 1)
1
GTL-104A
Test leads for PFR-100L (Binding
Posts Terminal), 1m, 10A
1
PFR-002
European Type Jack Terminal
Accessory Kit (Output terminal cover
× 1, Output terminal × 1, Socket × 1,
Protection Cover × 2, Short Wire × 1)
1
GTL-105A
Test leads for PFR-100M, 1m, 3A
1

PFR-100 Series User Manual
12
GTL-204A
Test leads for PFR-100L (European
Type Jack Terminal), 1m, 10A
1
Optional
Accessories
Part number
Description
GRA-431-J-100
Rack mount adapter (JIS) with AC 100V
GRA-431-J-200
Rack mount adapter (JIS) with AC 200V
GRA-431-E-100
Rack mount adapter (EIA) with AC 100V
GRA-431-E-200
Rack mount adapter (EIA) with AC 200V
GTL-258
GPIB Cable, 2000mm
PSU-232
RS-232 Cable with DB9 Connector Kit. It
includes RS-232 cable with DB9 connector,
RS-485 used master cable (gray plug), slave
cable (black plug) and end plug terminal.
PSU-485
RS-485 Cable with DB9 Connector Kit. It
includes RS-485 cable with DB9 connector,
RS-485 used master cable (gray plug), slave
cable (black plug) and end plug terminal.
GTL-246
USB Cable (USB 2.0 Type A- Type B Cable,
4P)
Factory Installed
Options
Part number
Description
PFR-GL
LAN + GPIB interface

GETTING STARTED
13
Appearance
Front Panel
A
W
V
W
RUNM3M2M1LANERR
ISR
C C
DLY
ALM
RMT
C V
VSR
Function Set Output
PROTLock/Local
Shift
Voltage
Current
PFR-100L 0-50V / 0-10A 100W MAX
Multi-Range DC Power Supply
M 1
Test
M 2 M 3
ALM_CLRUnlock
PWR_DSPL : Long Push
GND
MAX. 50V / 10A / 100W
2
Display Area
1
5
9
8
11
12
3
4
6
7
10
Display Area
The display area shows setting values, output
values and parameter settings. The function LEDs
below show the current status and mode of the
power supply. See page 16 for details.
1.
Voltage Knob
Voltage
Used to set the voltage value or select
a parameter number in the Function
settings.
2.
Current Knob
Current
Used to set the current value or
change the value of a Function
parameter.
3.
Function
Button
Function
M1
Used to configure the various
functions.

PFR-100 Series User Manual
14
M1 Button
(+Shift) Used to recall the M1 setup.
(+Shift and hold) Used to save the
current setup to M1.
4.
Test Button
TEST
M2
Used to run customized scripts for
testing.
M2 Button
(+Shift) Used to recall the M2 setup.
(+Shift and hold) Used to save the
current setup to M2.
5.
Set Button
SET
M3
Used to set and confirm the output
voltage and output current.
M3 Button
(+Shift) Used to recall the M3 setup.
(+Shift and hold) Used to save the
current setup to M3.
6.
Shift Button
Shift
PWR_DSPL
Used to enable the functions that are
written in blue characters below
certain buttons.
PWR_DSPL
(Long push) Displays the output
power on the voltage meter or current
meter. Press the Voltage knob for
V/W, Press the Current knob for
A/W.
7.
Lock/Local
Button
Lock/Local
Unlock
Used to lock all front panel buttons
other than the Output Button or it
switches to local mode.
Unlock
Button
(Long push) Used to unlock the front
panel buttons.

GETTING STARTED
15
8.
PROT Button
PROT
ALM_CLR
Used to set and display OVP, OCP
and UVL.
ALM_CLR
Button
(Long push) Used to release
protection functions that have been
activated.
9.
Output
Button
Output
Used to turn the output on or off.
10.
Power Switch
Used to turn the power on/off.
11.
USB A Port
USB A port for data transfer, loading
test scripts etc.
12
Output
terminal
GND
MAX. 250V / 2A / 100W
DC output terminal for PFR-
100M is European Type Jack
Terminal.
The max. output is
250V/2A/100W
GND
MAX. 50V / 10A / 100W
DC output terminal for PFR-
100L is Binding Posts
Terminal or European Type
Jack Terminal.
The max. output is
50V/10A/100W

PFR-100 Series User Manual
16
Display Area
A
W
V
W
RUNM3M2M1LANERR
ISR
C C
DLY
ALM
RMT
C V
VSR
13
14
15
16
17
18
19
20 21 22 23 24
25
26
27
28
29
13.
VSR LED
Lights up when CV Slew Rate Priority is
enabled.
14.
CV LED
Lights in green during constant voltage mode.
15.
RMT LED
Lights in green during remote control.
16.
ALM LED
Lights in red when a protection function has
been activated.
17.
DLY LED
The Output On/Off Delay indicator LED.
18.
CC LED
Lights in green during constant current mode.
19.
ISR LED
Lights up when CC Slew Rate Priority is
enabled.
20.
ERR LED
Lights in red when an error has occurred.
21.
LAN LED
Lights up when the LAN remote connection is
established.
22.
M1 LED
Lights in green when the memory value are
being recalled or saved.

GETTING STARTED
17
23.
M2 LED
Lights in green when the memory value are
being recalled or saved.
24.
M3 LED
Lights in green when the memory value are
being recalled or saved.
25.
V or W LED
Display Voltage or Watt unit.
26.
RUN LED
Lights up when a Test Script has been
activated.
27.
A or W LED
Display Current or Watt unit.
28.
Voltage Meter
Displays the voltage or the parameter number
of a Function parameter.
29.
Current Meter
Displays the current or the value of a Function
parameter.

PFR-100 Series User Manual
18
Rear Panel
V
S
N.C.
RS232
/ RS485
IN
OUT
100 240V
47 63Hz
150VA MAX.
AC
J1
S
N.C.
V
LAN
GPIB
protection cover
Analog control
1
2
3
4
5
6
7
8
9
1.
USB
USB port for controlling the PFR-100 remotely.
2.
LAN
Ethernet port for controlling the PFR-100
remotely (Factory Installed Options).
3.
Remote-OUT
RJ-45 connector that is used to daisy chain power
supplies with the Remote-IN port to form a
communication bus.
4.
Remote-IN
Two different types of cables can be used for
RS232 or RS485-based remote control.
PSU-232: RS232 cable with DB9 connector kit.
PSU-485: RS485 cable with DB9 connector kit.
5.
GPIB
GPIB connector for units equipped with IEEE
programming option. (Factory Installed Options)

GETTING STARTED
19
6.
J1
External analog remote control connector.
7.
Ground
Screw
Connectors for grounding the output.
8.
Output
Terminals
It uses a 10 pin connector and a plug for the
output and sense terminal connections.
9
Line Voltage
Input
AC inlet.

PFR-100 Series User Manual
20
Theory of Operation
The theory of operation chapter describes the basic principles of
operation, protection modes and important considerations that
must be taken into account before use.
Operating Area Description
Background
The PFR-100 power supplies are regulated DC
power supplies with a high voltage and current
output. These operate in CC or CV mode
within a wide operating range limited only by
the voltage or current output.
The operating area of each power supply is
determined by the rated output power as well
as the voltage and current rating.
For example the operating area and rated
power output for the PFR-100L is shown
below.
50
100W rated power
10
210
PFR-100L Operating Area
Current (A)
Voltage (V)
When the power supply is configured so that
the total output (current x voltage output) is
less than the rated power output, the power
supply functions as a typical constant current,