Gygolite ExpiliOn 500 User manual

CYGOLITE
1307-AEASTSAINTGERTRUDEPL.,SANTAANA,CA92705 USA
PHONE:[phone] FAX:[phone]
www.cygolite.com
• Industry leading Cree LED Technology
• USB Rechargeable
• 7LightingModes(Med-Hi-Boost-Low-DaylightFlash-Walking-SOS)
• Quick Release Rechargeable Li-Ion Battery Stick
• Regulated Power Circuitry for steady brightness
• Smallest size in its class (only 130 g)
OPERATION MANUAL
CONTENTS
• Super Bright LED Headlight
• Quick Release Rechargeable
Li-Ion Battery Stick
• Wall Charger
• USB Charging Cable
• Handlebar Bracket
• Helmet Mount Kit (ExpiliOn500only)
•OperationManual
The ExpiliOn Series comes with a one year limited warranty, against any
defective part or craftsmanship. The battery is warranted up to 90 days
after the original date of purchase. If the unit is under warranty, Cygolite
will repair or replace defective components at no charge provided the
product has not been subject to misuse, abuse, or non-Cygolite authorized
alteration, modification or repair. Warranted products requiring service
must receive a Return Merchandise Authorization number (RMA#) from
customer service. The original receipt (INCLUDING DATE) is required on
all warranty repairs. Shipping costs inccurred from shipping warranty or
repair items from the customer to Cygolite are covered by the customer.
The headlight will not turn on.
· Make sure the power button was firmly pressed.
· Make sure battery is securely installed in the headlight and in the closed
position.
· Make sure the battery is fully charged.
All Cygolite products are backed by Cygolite’s warranty, providing quality,
craftsmanship and the assistance of our knowledgeable staff. If any
support is needed, we will assist with 48 hour turnarounds on parts and
service. For questions, problems, and/or authorized CYGOLITE parts
contact us.
Congratulations on your purchase of the ExpiliOn High-Brightness LED
headlight system. Please refer to this guide to operate your ExpiliOn
safely and properly.
The ExpiliOn series is designed to be used on bikes in some of the most
extreme outdoor conditions. Over time, dust and dirt may hinder the
connections on your headlight. To prevent this from happening, ensure that
the headlight is clean after every ride.
Wipe the headlight with a damp cloth. Do not submerge the battery or
headlight in water. Remove all dirt around or on the plugs or jacks on the
headlight.
The High-Brightness LED has extensive life so bulb replacement is not
required.
Q: When should I replace the bulb?
· The LED bulb has extensive life so bulb replacement is not
necessary.
Q: When should I charge my battery?
· The battery can be charged any time, but we recommend fully
charging the battery every time you charge it.
Q: Can I use non-Cygolite parts for this unit?
· No, Cygolite parts are manufactured to specific quality
specifications. To ensure the quality of your lighting system,
only use Cygolite parts. Use of non-Cygolite parts will void the
warranty and may cause damage to the light.
Q: Can I leave my light charging for extended periods of time?
· Yes, the light is smart charging & will prevent from overcharging but
like all electrical appliances we recommend disconnecting the
headlight and charger when the light is fully charged.
Q: Can I use my other Cygolite batteries with the ExpiliOn?
· No, the ExpiliOn is only compatible with Cygolite’s Li-Ion
batteries used on the ExpiliOn systems.
Q: Will my charger for my other Cygolite systems recharge the
ExpiliOn battery?
· No, the ExpiliOn battery only works with the supplied charger.
Attempting to charge the battery with any other charger will
result in damage.
Q: Where can I purchase the compatible Li-Ion batteries for my
ExpiliOn?
· Compatible Li-Ion batteries can be purchased from the spare
parts section of our website or by contacting Cygolite
customer service.
Q: Can I use this light for activities other than cycling ?
· No, this light is specifically intended for bicycle use only.
Q: What should I do if moisture or water gets into my light?
· Immediately remove the battery from the light. Put the
battery aside and allow the light to dry completely before
continued usage.
Super Bright LED Lighting System
withUSBRechargeableLi-IonBatteryforCycling
If you have more questions that are not listed here,
visit the support page at: www.cygolite.com
CAUTION:
· Headlight may get hot during use. Use caution when handling.
· Unplug the headlight from charger when not in use.
· Unplug connectors by the plug, never by the cable.
· Do not modify or substitute any parts with Non-Cygolite parts.
· Do not open headlight case.
· Provide adequate airflow to the headlight to cool during use.
· If the light is on & stationary longer than 10 minutes, turn it off.
· Do not look directly at light.
· Do not operate or submerge under water.
· Do not operate the light unattended.
· Keep headlight away from combustible materials.
· Do not package headunit when hot or immediately after use.
· Carrying a flash light is recommended.
· This light is for bicycle use only.
·
Statelawsregardingflashingbicyclelightsmayvaryamongstates.Usetheflashingmodes
in accordancetoyourlocal state laws as well as federal law.
ExpiliOn 500/410
TM
FEATURES
CONTENTS
WARRANTY
COMMITMENT
CARE
TROUBLESHOOTING
F.A.Q.s

Addfoampad
Helmet bracket (bottom view)
Charging Port
Rubber Cover
LOWBATTERYINDICATOR
The low battery indicator is in the power button. It shows a steady green light
when battery is fully charged. As the battery runs low, the green light will flash
quickly to indicate that you have approximately 10~15 minutes of power left.
WARNING: Charge the battery with the supplied charger or USB cable
only. Using any other charger or USB cable to charge the battery may
result in damage. The charger is for indoor use only.
45
Power
Button
RubberPad
INSTALLINGBATTERY
1. Line up the arrow on the back of the battery and the arrow on the back
of the headlight that reads “O”. Insert battery into light as shown.
2. Lock battery into the headlight by turning clockwise as shown.
3. CYGOLITE should read straight horizontally when locked and the arrow
on the battery lines up with the arrow on the headlight that reads “C”.
REMOVINGBATTERY
1. Unlock the battery from the light by turning counter-clockwise until
arrows on the battery and headlight align into the open position.
2. Once battery is unlocked from light, pull battery out.
Charging Indicator
Flashing Green = Charging
Steady Green = Battery Charged
3
4
BATTERY CHARGING - continued
1. Lift the RIGHT side of the rubber cover to reveal the charging port.
STEP 2 VARIES DEPENDING ON CHARGINGMETHOD.
2A. (Wall charging) Connect the charger to the wall outlet.
2B. (Computer USB charging) Connect the USB charging cable to your
computer’s USB port.
3. Insert charging cable into the USB charging port.
4. The charging indicator on top of the light will flash green when charging
then have a steady green when fully charged.
5. Allow approximately 5 continuous hours to fully charge a drained
battery. (Charging times may vary depending on charging method)
1. Attach handlebar spacers to inside of handlebar bracket for standard
sized handlebars. Remove spacers for oversized handlebars.
2. Swing thumbnut out from thumbnut slot to open bracket.
3. Attach rubber pad to handlebar spacer (or handlebar bracket). First
remove paper from rubber pad to reveal adhesive side, align rubber pad
holes to handlebar spacer plugs and join together.
1. Add foam pad to bottom of helmet bracket to cushion against helmet.
Peel away paper to reveal adhesive and fasten to the helmet bracket.
2. Weave the 12” long velcro strap up through one hole of the helmet
bracket, then down through the outer hole on the other side. Pull the
strap until the plastic loop prevents the strap from moving further.
3. Position helmet bracket over vent holes on the front top of the helmet.
4. Insert velcro strap downward through the vent hole then up through the
opposing vent hole. Thread the velcro strap through the velcro strap loop
and pull to tighten. Then fasten the velcro strap to itself, making sure the
helmet bracket is secured in place.
5. Sliding backward, insert the headlight into the helmet bracket until it locks
in place. To remove headlight, press the bracket tab down and slide the
headlight forward.
SPECIAL MODE (Walking - SOS)
1. While the headlight is in the off
postition, press and hold the power
button for 2 seconds to activate the
special modes.
2. Press power button to scroll through
the 2 special settings. Press and
hold power button for 2 second to
turn the light off.
Attachspacers
(forstandard size bars)
The ExpiliOn features a BICYCLE MODE with 5 brightness settings, and a
SPECIAL MODE with 2 special settings. The settings are controlled by the
power button on the top of the headlight. The top button also functions as
the low battery and charging indicator. The diagram and instructions below
indicate where these features are located on the headlight and how to use
them.
CAUTION: The light may get hot during use. Handle with care and turn
light off if stationary for more than 10 minutes.
BICYCLE MODE (Med-High-Boost-Low-Daylight Flash)
1. Press power button to turn light on. The light will turn on in the Medium
setting and the top green indicator will illuminate. Press power button
again to scroll through the different settings and daylight flash.
2. Boost mode is the brightest setting in bicycle mode. The green
indicator on top will blink slowly to show when boost mode is on.
3. Hold the power button for 2 second to turn the light off.
Low
Battery
Indicator
4. Wrap bracket around handlebar and return thumbnut into slotted space.
5. Twist thumbnut clockwise until tight.
6. Slide headlight back into the bracket until headlight clicks into place.
TO REMOVE HEADLIGHT FROM THE HANDLEBARS
Press the release tab down on the bracket and slide headunit forward.
TO ADJUST THE SIDE-TO-SIDE BEAM DIRECTION
Swivel the headlight left to right to adjust the side-to-side direction. If side
swivel becomes loose, tighten the swivel screw on the top of the bracket
with a philips screwdriver.
Thumbnut
Close
Open
HEADLIGHTOPERATION
MOUNTINGONHANDLEBARS
123
MOUNTING CONTINUED
456
INSTALLINGBATTERY
1 2 3
BATTERY CHARGING
12B
RUNTIMES
HELMETMOUNT (Expilion500only)
2
1345
High
2:15
2:30
Medium
3:15
4:00
Low
15:00
17:00
Boost
1:30
2:00
DayFlash
19:00
22:00
BicycleModes SpecialModes
Walking
38:00
44:00
SOS
38:00
44:00
Model
EXPILION500
EXPILION410
REINSTALLING USB COVER:
1. Insert the left inner edge of the
USB cover into the recharging port.
2. Apply pressure diagonally inward to
the right side of the cover until the
USB cover is fully inserted.
Thumbnut Release Tab

Addfoampad
Helmet bracket (bottom view)
Charging Port
Rubber Cover
LOWBATTERYINDICATOR
The low battery indicator is in the power button. It shows a steady green light
when battery is fully charged. As the battery runs low, the green light will flash
quickly to indicate that you have approximately 10~15 minutes of power left.
WARNING: Charge the battery with the supplied charger or USB cable
only. Using any other charger or USB cable to charge the battery may
result in damage. The charger is for indoor use only.
45
Power
Button
RubberPad
INSTALLINGBATTERY
1. Line up the arrow on the back of the battery and the arrow on the back
of the headlight that reads “O”. Insert battery into light as shown.
2. Lock battery into the headlight by turning clockwise as shown.
3. CYGOLITE should read straight horizontally when locked and the arrow
on the battery lines up with the arrow on the headlight that reads “C”.
REMOVINGBATTERY
1. Unlock the battery from the light by turning counter-clockwise until
arrows on the battery and headlight align into the open position.
2. Once battery is unlocked from light, pull battery out.
Charging Indicator
Flashing Green = Charging
Steady Green = Battery Charged
3
4
BATTERY CHARGING - continued
1. Lift the RIGHT side of the rubber cover to reveal the charging port.
STEP 2 VARIES DEPENDING ON CHARGINGMETHOD.
2A. (Wall charging) Connect the charger to the wall outlet.
2B. (Computer USB charging) Connect the USB charging cable to your
computer’s USB port.
3. Insert charging cable into the USB charging port.
4. The charging indicator on top of the light will flash green when charging
then have a steady green when fully charged.
5. Allow approximately 5 continuous hours to fully charge a drained
battery. (Charging times may vary depending on charging method)
1. Attach handlebar spacers to inside of handlebar bracket for standard
sized handlebars. Remove spacers for oversized handlebars.
2. Swing thumbnut out from thumbnut slot to open bracket.
3. Attach rubber pad to handlebar spacer (or handlebar bracket). First
remove paper from rubber pad to reveal adhesive side, align rubber pad
holes to handlebar spacer plugs and join together.
1. Add foam pad to bottom of helmet bracket to cushion against helmet.
Peel away paper to reveal adhesive and fasten to the helmet bracket.
2. Weave the 12” long velcro strap up through one hole of the helmet
bracket, then down through the outer hole on the other side. Pull the
strap until the plastic loop prevents the strap from moving further.
3. Position helmet bracket over vent holes on the front top of the helmet.
4. Insert velcro strap downward through the vent hole then up through the
opposing vent hole. Thread the velcro strap through the velcro strap loop
and pull to tighten. Then fasten the velcro strap to itself, making sure the
helmet bracket is secured in place.
5. Sliding backward, insert the headlight into the helmet bracket until it locks
in place. To remove headlight, press the bracket tab down and slide the
headlight forward.
SPECIAL MODE (Walking - SOS)
1. While the headlight is in the off
postition, press and hold the power
button for 2 seconds to activate the
special modes.
2. Press power button to scroll through
the 2 special settings. Press and
hold power button for 2 second to
turn the light off.
Attachspacers
(forstandard size bars)
The ExpiliOn features a BICYCLE MODE with 5 brightness settings, and a
SPECIAL MODE with 2 special settings. The settings are controlled by the
power button on the top of the headlight. The top button also functions as
the low battery and charging indicator. The diagram and instructions below
indicate where these features are located on the headlight and how to use
them.
CAUTION: The light may get hot during use. Handle with care and turn
light off if stationary for more than 10 minutes.
BICYCLE MODE (Med-High-Boost-Low-Daylight Flash)
1. Press power button to turn light on. The light will turn on in the Medium
setting and the top green indicator will illuminate. Press power button
again to scroll through the different settings and daylight flash.
2. Boost mode is the brightest setting in bicycle mode. The green
indicator on top will blink slowly to show when boost mode is on.
3. Hold the power button for 2 second to turn the light off.
Low
Battery
Indicator
4. Wrap bracket around handlebar and return thumbnut into slotted space.
5. Twist thumbnut clockwise until tight.
6. Slide headlight back into the bracket until headlight clicks into place.
TO REMOVE HEADLIGHT FROM THE HANDLEBARS
Press the release tab down on the bracket and slide headunit forward.
TO ADJUST THE SIDE-TO-SIDE BEAM DIRECTION
Swivel the headlight left to right to adjust the side-to-side direction. If side
swivel becomes loose, tighten the swivel screw on the top of the bracket
with a philips screwdriver.
Thumbnut
Close
Open
HEADLIGHTOPERATION
MOUNTINGONHANDLEBARS
123
MOUNTING CONTINUED
456
INSTALLINGBATTERY
1 2 3
BATTERY CHARGING
12B
RUNTIMES
HELMETMOUNT (Expilion500only)
2
1345
High
2:15
2:30
Medium
3:15
4:00
Low
15:00
17:00
Boost
1:30
2:00
DayFlash
19:00
22:00
BicycleModes SpecialModes
Walking
38:00
44:00
SOS
38:00
44:00
Model
EXPILION500
EXPILION410
REINSTALLING USB COVER:
1. Insert the left inner edge of the
USB cover into the recharging port.
2. Apply pressure diagonally inward to
the right side of the cover until the
USB cover is fully inserted.
Thumbnut Release Tab

Addfoampad
Helmet bracket (bottom view)
Charging Port
Rubber Cover
LOWBATTERYINDICATOR
The low battery indicator is in the power button. It shows a steady green light
when battery is fully charged. As the battery runs low, the green light will flash
quickly to indicate that you have approximately 10~15 minutes of power left.
WARNING: Charge the battery with the supplied charger or USB cable
only. Using any other charger or USB cable to charge the battery may
result in damage. The charger is for indoor use only.
45
Power
Button
RubberPad
INSTALLINGBATTERY
1. Line up the arrow on the back of the battery and the arrow on the back
of the headlight that reads “O”. Insert battery into light as shown.
2. Lock battery into the headlight by turning clockwise as shown.
3. CYGOLITE should read straight horizontally when locked and the arrow
on the battery lines up with the arrow on the headlight that reads “C”.
REMOVINGBATTERY
1. Unlock the battery from the light by turning counter-clockwise until
arrows on the battery and headlight align into the open position.
2. Once battery is unlocked from light, pull battery out.
Charging Indicator
Flashing Green = Charging
Steady Green = Battery Charged
3
4
BATTERY CHARGING - continued
1. Lift the RIGHT side of the rubber cover to reveal the charging port.
STEP 2 VARIES DEPENDING ON CHARGINGMETHOD.
2A. (Wall charging) Connect the charger to the wall outlet.
2B. (Computer USB charging) Connect the USB charging cable to your
computer’s USB port.
3. Insert charging cable into the USB charging port.
4. The charging indicator on top of the light will flash green when charging
then have a steady green when fully charged.
5. Allow approximately 5 continuous hours to fully charge a drained
battery. (Charging times may vary depending on charging method)
1. Attach handlebar spacers to inside of handlebar bracket for standard
sized handlebars. Remove spacers for oversized handlebars.
2. Swing thumbnut out from thumbnut slot to open bracket.
3. Attach rubber pad to handlebar spacer (or handlebar bracket). First
remove paper from rubber pad to reveal adhesive side, align rubber pad
holes to handlebar spacer plugs and join together.
1. Add foam pad to bottom of helmet bracket to cushion against helmet.
Peel away paper to reveal adhesive and fasten to the helmet bracket.
2. Weave the 12” long velcro strap up through one hole of the helmet
bracket, then down through the outer hole on the other side. Pull the
strap until the plastic loop prevents the strap from moving further.
3. Position helmet bracket over vent holes on the front top of the helmet.
4. Insert velcro strap downward through the vent hole then up through the
opposing vent hole. Thread the velcro strap through the velcro strap loop
and pull to tighten. Then fasten the velcro strap to itself, making sure the
helmet bracket is secured in place.
5. Sliding backward, insert the headlight into the helmet bracket until it locks
in place. To remove headlight, press the bracket tab down and slide the
headlight forward.
SPECIAL MODE (Walking - SOS)
1. While the headlight is in the off
postition, press and hold the power
button for 2 seconds to activate the
special modes.
2. Press power button to scroll through
the 2 special settings. Press and
hold power button for 2 second to
turn the light off.
Attachspacers
(forstandard size bars)
The ExpiliOn features a BICYCLE MODE with 5 brightness settings, and a
SPECIAL MODE with 2 special settings. The settings are controlled by the
power button on the top of the headlight. The top button also functions as
the low battery and charging indicator. The diagram and instructions below
indicate where these features are located on the headlight and how to use
them.
CAUTION: The light may get hot during use. Handle with care and turn
light off if stationary for more than 10 minutes.
BICYCLE MODE (Med-High-Boost-Low-Daylight Flash)
1. Press power button to turn light on. The light will turn on in the Medium
setting and the top green indicator will illuminate. Press power button
again to scroll through the different settings and daylight flash.
2. Boost mode is the brightest setting in bicycle mode. The green
indicator on top will blink slowly to show when boost mode is on.
3. Hold the power button for 2 second to turn the light off.
Low
Battery
Indicator
4. Wrap bracket around handlebar and return thumbnut into slotted space.
5. Twist thumbnut clockwise until tight.
6. Slide headlight back into the bracket until headlight clicks into place.
TO REMOVE HEADLIGHT FROM THE HANDLEBARS
Press the release tab down on the bracket and slide headunit forward.
TO ADJUST THE SIDE-TO-SIDE BEAM DIRECTION
Swivel the headlight left to right to adjust the side-to-side direction. If side
swivel becomes loose, tighten the swivel screw on the top of the bracket
with a philips screwdriver.
Thumbnut
Close
Open
HEADLIGHTOPERATION
MOUNTINGONHANDLEBARS
123
MOUNTING CONTINUED
456
INSTALLINGBATTERY
1 2 3
BATTERY CHARGING
12B
RUNTIMES
HELMETMOUNT (Expilion500only)
2
1345
High
2:15
2:30
Medium
3:15
4:00
Low
15:00
17:00
Boost
1:30
2:00
DayFlash
19:00
22:00
BicycleModes SpecialModes
Walking
38:00
44:00
SOS
38:00
44:00
Model
EXPILION500
EXPILION410
REINSTALLING USB COVER:
1. Insert the left inner edge of the
USB cover into the recharging port.
2. Apply pressure diagonally inward to
the right side of the cover until the
USB cover is fully inserted.
Thumbnut Release Tab

CYGOLITE
1307-AEASTSAINTGERTRUDEPL.,SANTAANA,CA92705 USA
PHONE:[phone] FAX:[phone]
www.cygolite.com
• Industry leading Cree LED Technology
• USB Rechargeable
• 7LightingModes(Med-Hi-Boost-Low-Daylight Flash-Walking-SOS)
• Quick Release Rechargeable Li-Ion Battery Stick
• Regulated Power Circuitry for steady brightness
• Smallest size in its class (only 130 g)
OPERATION MANUAL
CONTENTS
• Super Bright LED Headlight
• Quick Release Rechargeable
Li-Ion Battery Stick
• Wall Charger
• USB Charging Cable
• Handlebar Bracket
• Helmet Mount Kit (ExpiliOn500 only)
•OperationManual
The ExpiliOn Series comes with a one year limited warranty, against any
defective part or craftsmanship. The battery is warranted up to 90 days
after the original date of purchase. If the unit is under warranty, Cygolite
will repair or replace defective components at no charge provided the
product has not been subject to misuse, abuse, or non-Cygolite authorized
alteration, modification or repair. Warranted products requiring service
must receive a Return Merchandise Authorization number (RMA#) from
customer service. The original receipt (INCLUDING DATE) is required on
all warranty repairs. Shipping costs inccurred from shipping warranty or
repair items from the customer to Cygolite are covered by the customer.
The headlight will not turn on.
· Make sure the power button was firmly pressed.
· Make sure battery is securely installed in the headlight and in the closed
position.
· Make sure the battery is fully charged.
All Cygolite products are backed by Cygolite’s warranty, providing quality,
craftsmanship and the assistance of our knowledgeable staff. If any
support is needed, we will assist with 48 hour turnarounds on parts and
service. For questions, problems, and/or authorized CYGOLITE parts
contact us.
Congratulations on your purchase of the ExpiliOn High-Brightness LED
headlight system. Please refer to this guide to operate your ExpiliOn
safely and properly.
The ExpiliOn series is designed to be used on bikes in some of the most
extreme outdoor conditions. Over time, dust and dirt may hinder the
connections on your headlight. To prevent this from happening, ensure that
the headlight is clean after every ride.
Wipe the headlight with a damp cloth. Do not submerge the battery or
headlight in water. Remove all dirt around or on the plugs or jacks on the
headlight.
The High-Brightness LED has extensive life so bulb replacement is not
required.
Q: When should I replace the bulb?
· The LED bulb has extensive life so bulb replacement is not
necessary.
Q: When should I charge my battery?
· The battery can be charged any time, but we recommend fully
charging the battery every time you charge it.
Q: Can I use non-Cygolite parts for this unit?
· No, Cygolite parts are manufactured to specific quality
specifications. To ensure the quality of your lighting system,
only use Cygolite parts. Use of non-Cygolite parts will void the
warranty and may cause damage to the light.
Q: Can I leave my light charging for extended periods of time?
· Yes, the light is smart charging & will prevent from overcharging but
like all electrical appliances we recommend disconnecting the
headlight and charger when the light is fully charged.
Q: Can I use my other Cygolite batteries with the ExpiliOn?
· No, the ExpiliOn is only compatible with Cygolite’s Li-Ion
batteries used on the ExpiliOn systems.
Q: Will my charger for my other Cygolite systems recharge the
ExpiliOn battery?
· No, the ExpiliOn battery only works with the supplied charger.
Attempting to charge the battery with any other charger will
result in damage.
Q: Where can I purchase the compatible Li-Ion batteries for my
ExpiliOn?
· Compatible Li-Ion batteries can be purchased from the spare
parts section of our website or by contacting Cygolite
customer service.
Q: Can I use this light for activities other than cycling ?
· No, this light is specifically intended for bicycle use only.
Q: What should I do if moisture or water gets into my light?
· Immediately remove the battery from the light. Put the
battery aside and allow the light to dry completely before
continued usage.
Super Bright LED Lighting System
withUSBRechargeableLi-IonBatteryforCycling
If you have more questions that are not listed here,
visit the support page at: www.cygolite.com
CAUTION:
· Headlight may get hot during use. Use caution when handling.
· Unplug the headlight from charger when not in use.
· Unplug connectors by the plug, never by the cable.
· Do not modify or substitute any parts with Non-Cygolite parts.
· Do not open headlight case.
· Provide adequate airflow to the headlight to cool during use.
· If the light is on & stationary longer than 10 minutes, turn it off.
· Do not look directly at light.
· Do not operate or submerge under water.
· Do not operate the light unattended.
· Keep headlight away from combustible materials.
· Do not package headunit when hot or immediately after use.
· Carrying a flash light is recommended.
· This light is for bicycle use only.
·
Statelawsregardingflashingbicyclelightsmayvaryamongstates.Usetheflashingmodes
in accordancetoyourlocal state laws as well as federal law.
ExpiliOn 500/410
TM
FEATURES
CONTENTS
WARRANTY
COMMITMENT
CARE
TROUBLESHOOTING
F.A.Q.s

CYGOLITE
1307-AEASTSAINTGERTRUDEPL.,SANTAANA,CA92705 USA
PHONE:[phone] FAX:[phone]
www.cygolite.com
• Industry leading Cree LED Technology
• USB Rechargeable
• 7LightingModes(Med-Hi-Boost-Low-Daylight Flash-Walking-SOS)
• Quick Release Rechargeable Li-Ion Battery Stick
• Regulated Power Circuitry for steady brightness
• Smallest size in its class (only 130 g)
OPERATION MANUAL
CONTENTS
• Super Bright LED Headlight
• Quick Release Rechargeable
Li-Ion Battery Stick
• Wall Charger
• USB Charging Cable
• Handlebar Bracket
• Helmet Mount Kit (ExpiliOn500 only)
•OperationManual
The ExpiliOn Series comes with a one year limited warranty, against any
defective part or craftsmanship. The battery is warranted up to 90 days
after the original date of purchase. If the unit is under warranty, Cygolite
will repair or replace defective components at no charge provided the
product has not been subject to misuse, abuse, or non-Cygolite authorized
alteration, modification or repair. Warranted products requiring service
must receive a Return Merchandise Authorization number (RMA#) from
customer service. The original receipt (INCLUDING DATE) is required on
all warranty repairs. Shipping costs inccurred from shipping warranty or
repair items from the customer to Cygolite are covered by the customer.
The headlight will not turn on.
· Make sure the power button was firmly pressed.
· Make sure battery is securely installed in the headlight and in the closed
position.
· Make sure the battery is fully charged.
All Cygolite products are backed by Cygolite’s warranty, providing quality,
craftsmanship and the assistance of our knowledgeable staff. If any
support is needed, we will assist with 48 hour turnarounds on parts and
service. For questions, problems, and/or authorized CYGOLITE parts
contact us.
Congratulations on your purchase of the ExpiliOn High-Brightness LED
headlight system. Please refer to this guide to operate your ExpiliOn
safely and properly.
The ExpiliOn series is designed to be used on bikes in some of the most
extreme outdoor conditions. Over time, dust and dirt may hinder the
connections on your headlight. To prevent this from happening, ensure that
the headlight is clean after every ride.
Wipe the headlight with a damp cloth. Do not submerge the battery or
headlight in water. Remove all dirt around or on the plugs or jacks on the
headlight.
The High-Brightness LED has extensive life so bulb replacement is not
required.
Q: When should I replace the bulb?
· The LED bulb has extensive life so bulb replacement is not
necessary.
Q: When should I charge my battery?
· The battery can be charged any time, but we recommend fully
charging the battery every time you charge it.
Q: Can I use non-Cygolite parts for this unit?
· No, Cygolite parts are manufactured to specific quality
specifications. To ensure the quality of your lighting system,
only use Cygolite parts. Use of non-Cygolite parts will void the
warranty and may cause damage to the light.
Q: Can I leave my light charging for extended periods of time?
· Yes, the light is smart charging & will prevent from overcharging but
like all electrical appliances we recommend disconnecting the
headlight and charger when the light is fully charged.
Q: Can I use my other Cygolite batteries with the ExpiliOn?
· No, the ExpiliOn is only compatible with Cygolite’s Li-Ion
batteries used on the ExpiliOn systems.
Q: Will my charger for my other Cygolite systems recharge the
ExpiliOn battery?
· No, the ExpiliOn battery only works with the supplied charger.
Attempting to charge the battery with any other charger will
result in damage.
Q: Where can I purchase the compatible Li-Ion batteries for my
ExpiliOn?
· Compatible Li-Ion batteries can be purchased from the spare
parts section of our website or by contacting Cygolite
customer service.
Q: Can I use this light for activities other than cycling ?
· No, this light is specifically intended for bicycle use only.
Q: What should I do if moisture or water gets into my light?
· Immediately remove the battery from the light. Put the
battery aside and allow the light to dry completely before
continued usage.
Super Bright LED Lighting System
withUSBRechargeableLi-IonBatteryforCycling
If you have more questions that are not listed here,
visit the support page at: www.cygolite.com
CAUTION:
· Headlight may get hot during use. Use caution when handling.
· Unplug the headlight from charger when not in use.
· Unplug connectors by the plug, never by the cable.
· Do not modify or substitute any parts with Non-Cygolite parts.
· Do not open headlight case.
· Provide adequate airflow to the headlight to cool during use.
· If the light is on & stationary longer than 10 minutes, turn it off.
· Do not look directly at light.
· Do not operate or submerge under water.
· Do not operate the light unattended.
· Keep headlight away from combustible materials.
· Do not package headunit when hot or immediately after use.
· Carrying a flash light is recommended.
· This light is for bicycle use only.
·
Statelawsregardingflashingbicyclelightsmayvaryamongstates.Usetheflashingmodes
in accordancetoyourlocal state laws as well as federal law.
ExpiliOn 500/410
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