Haas VF Series User manual

1
INSTALLATION
June 1999
96-8000
INSTALLATION FOR
THE VF-SERIES MILL

2
INSTALLATION June 1999
96-8000
1. INSTALLING THE VMC
GENERAL WARNINGS
It is the shop operators responsibility to make sure that everyone who is involved in installing and operating the
Vertical Machining Center (VMC) is thoroughly acquainted with the installation, operating, and safety instruc-
tions provided with the machine BEFORE they perform any actual work.
NOTE: The ultimate responsibility for safety rests with the shop operator and the
individuals who work with the machine.
The electrical power must meet the specifications in this manual. Attempting to run the VMC from any other
source can cause severe damage and void the warranty.
DO NOT press POWER UP/RESTART on the control panel until after the installation is complete.
DO NOT attempt to operate the machine before all of the installation instructions have been completed.
Observe all of the warnings and cautions in the "Installation" section of the operation manual.
Move the crated VMC with care  position forklift forks only as specified by the marks on the crate and the
instructions in this manual.
NEVER service the VMC with the power connected.
NEVER leave the control boxes open when the power is on. Adeadly high voltage may be present in ALL
areas of the control boxes.
IMPORTANT!!! Once the machine is installed, the control cabinet must be locked and the key given to the
shop manager.
IF YOU ARE INSTALLING AN APC WITH YOUR MILL PLEASE REFER TO THE APC SECTION OF THIS
MANUAL FOR COMPLETE INSTALLATION INSTRUCTIONS.

3
INSTALLATION
June 1999
96-8000
OPERATING D IMENSIONS
GNITAREPOE/O-FVTXE/EO-FV1-FV2-FV3-FV4-FV04/5-FV05/5-FV
).ni(thgieH7017015.4015.4015.7115.7112.8115.621
).ni(htdiW901901831901831831841841
).ni(htpeD731731751731751751361361
).bl(thgieW000,7009,7001,7000,8005,21003,31005,41006,41
6-FV7-FV8-FV9-FV01-FV11-FVrepaT05
).ni(thgieH421421421421421421831
).ni(htdiW871091871091552752---
).ni(htpeD061061671671061871---
).bl(thgieW000,12000,32000,42000,52000,82004,92---
NOTE: The operating dimensions are the maximum dimensions of the machine
during operation. These are the dimensions of the machine with the control
panel door completely open, the spindle head at it's highest point, the control
at it's most forward position, and with the discharge tube installed.
etarCfotuO2/1/O-FV4/3-FV04/5-FV05/5-FV6-FV
).ni(thgieH19201101501701
).ni(htdiW88521731731651
).ni(htpeD39695.895.8969
etarCfotuO
7-FV8-FV9-FV01-FV11-FV
).ni(thgieH701701701701701
).ni(htdiW381651381752752
).ni(htpeD6971171169711

4
INSTALLATION June 1999
96-8000
MACHINE F OOTPRINTS
Dimensions are in inches

5
INSTALLATION
June 1999
96-8000

6
INSTALLATION June 1999
96-8000

7
INSTALLATION
June 1999
96-8000
SERVICE R EQUIREMENTS
GENERAL R EQUIREMENTS
Operating Temperature Range 5 to 40°C
Storage Temperature Range -20 to 70°C
Ambient Humidity: less than 90% relative humidity, non-condensing
Altitude: 0-7000 ft.
ELECTRICITY R EQUIREMENTS
IMPORTANT! REFER TO LOCAL CODE REQUIREMENTS BEFORE WIRING MACHINES.
ALL MACHINES REQUIRE:
AC input power is three phase Delta or Wye power, except that the power source must be grounded (e.g. leg or
center leg for delta, neutral for Wye)
Frequency range is 47-66 Hz
Line voltage that does not fluctuate more than +/-5%
Voltage imbalance or no more than 2%
Harmonic distortion is not to exceed 10% of the total RMS voltage
metsySPH51-02 stnemeriuqeRegatloV
)V062-591(
stnemeriuqeRegatloVhgiH
)V884-453(
PH51-02
stcudorP
ylppuSrewoP05
PMA 52 PMA 02-LS
rekaerBtiucriCsaaH04
PMA 02 PMA FVdradnatS
morfnurecivresfI
silenap.ele ssel naht
:esu'001
8
ERIW.AG 21 ERIW.AG
2/1SHdradnatS
)XE/E-FV(K01
morfnurecivresfI
silenap.ele erom
:esu'001naht
6
ERIW.AG 01 ERIW.AG
metsySPH03-04 stnemeriuqeRegatloV
)V062-591(
stnemeriuqeRegatloVhgiH
)V884-453(
PH03-04
stcudorP
ylppuSrewoP001
PMA 05 PMA 04/03-LS
rekaerBtiucriCsaaH08
PMA 04 PMA )LS(MPR0005
morfnurecivresfI
lsilenap.ele ssel
:esu'001naht
4
ERIW.AG 8 ERIW.AG
)FV(K01TH
)SH(K01TH
11-RV
morfnurecivresfI
silenap.ele erom
:esu'001naht
2
ERIW.AG 6 ERIW.AG
)FV(repaT05
BBehtaL

8
INSTALLATION June 1999
96-8000
WARNING!
- A separate earth ground wire of the same conductor size as the input power is required to
be connected to the chassis of the machine. This ground wire is required for operator
safety and for proper operation. This ground may be supplied from the main plant ground,
a local cold-water-pipe, or ground rod adjacent to the machine.
- Do not connect to 480V, unless machine includes high voltage option.
- Maximum voltage leg-to-leg or leg-to-ground should not exceed 260 volts or 540 volts
for high voltage machines!
- The current requirements shown reflect the circuit breaker size internal to the machine.
This breaker has an extremely slow trip time. It may be necessary to size the external
service breaker up by 20-25% for proper operation.
AIR R EQUIREMENTS
The VMC requires a minimum of 100 PSI at 4 scfm at the input to the pressure regulator on the back of the
machine. This should be supplied by at least a one horsepower compressor, with a minimum 20-gallon tank,
that turns on when the pressure drops to 100 PSI.
Note: Add 2 scfm to the above minimum air requirements if the operator will be using
the air nozzle during pneumatic operations
epyTenihcaMrotalugeRriAniaMeziSesoHenilriAtupnI
)repat04(11-FVhguorht1-FV
)repat05(11-FVhguorht5-FV
isp58
isp58
"8/3
"2/1
The recommended method of attaching the air hose is to the barb fitting at the back of the machine with a hose
clamp. If a quick coupler is desired, use a 1/4" for 40 taper machines, or a 3/8" for 50 taper machines and
machines with the side mount tool changer option.
NOTE: Excessive oil and water in the air supply will cause the machine to malfunction.
The air filter/regulator has an automatic bowl dump that should be empty
before starting the machine. This must be checked for proper operation
monthly. Also, excessive contaminants in the air line may clog the dump valve
and cause oil and/or water to pass into the machine.
NOTE: The nipple between the air filter/regulator and the Bijur oil lubricator (See
illustration in "Air Connection" section) reservoir tank below the control box on
the back of the machine is for the optional rotary table. DO NOT use this as
a connection for an auxiliary air line. Auxiliary connections should be made
on the left side of the air filter/regulator.

9
INSTALLATION
June 1999
96-8000
WARNING!
WHEN THE MACHINE IS OPERATING AND THE PRESSURE GAUGE (ON THE
MACHINE REGULATOR) DROPS BY MORE THAN 10 PSI DURING TOOL
CHANGES, INSUFFICIENT AIR IS BEING SUPPLIED TO THE MACHINE.
INSTALLATION T OOLS R EQUIRED
Precision bubble level (0.0005 inch per 10") Test indicator (0.0005)
1 1/8" hex wrench or ratchet 3/4" wrench
1 1/2" wrench Claw hammer
Forklift with the following specifications:
E/O-FV TXE/EO-FV 1-FV 2-FV 3-FV 4-FV 04/5-FV
*thgieWenihcaM000,7009,7001,7000,8005,21000,31005,41
htgneLkroF'8'8'8'8'8'8'8
05/5-FV6-FV7-FV8-FV9-FV01-FV11-FV
*thgieWenihcaM006,41001,2000,32000,42000,52000,82004,92
htgneLkroF'8'8'8'8'8'8'8
* The forklift must be capable of lifting at least this weight.
MATERIALS R EQUIRED
Wire and air hose or piping as specified in the Service Requirements section
A small amount of grease
Way lube for the lubricator (Vactra #2)

10
INSTALLATION June 1999
96-8000
MOVING T HE C RATE
CAUTION!
THE VMC CRATE CAN ONLY BE MOVED WITH A FORKLIFT.
CAUTION! The fork positions are marked on the crate. (Also, note that there are three skids at each side of
the pallet. The heavy part of the machine [the back] is positioned over the two skids that are closest together.)
If the fork positions are ignored, there is a good chance that the retaining bolts will be sheared off by the forks
and also that the machine will tip over when it is picked up.

11
INSTALLATION
June 1999
96-8000
UNPACKING THE VMC
UNCRATING
NOTE: Unless you are certain that you will not be shipping the machine, the crate and
packing materials should be stored for reuse. Be careful not to damage the
crate and the other packing materials.
CAUTION! Use extreme caution not to damage the pressurized hydraulic counterbalance
when removing the machine from it's container.
1. Pry off the clips around the top of the crate with a claw hammer and remove the top panel.
2. Pry off all but one clip at each corner of the crate.
3. Remove plastic cover.
CAUTION! Do not put undue pressure on the top of the machine as you remove the
plastic.
4. Pry off the last clip at each corner and remove the side panels.
CAUTION! The side panels are heavy  be careful that they do not drop on your feet or
tip over on you.
5. Remove the coolant tank and the cleats that held them in place.

12
INSTALLATION June 1999
96-8000
6. Unbolt shipping bracket.
7. Remove the nuts, on the leveling screws, holding the shipping bracket to the base casting. Re-
move the shipping brackets.
8. Lift the machine off the pallet.
SETTING IN P LACE
Keep in mind when moving the VMC that much of it's weight is concentrated in the column at the back.
Therefore, when lifting a VF-0/1/2 from the side, it is important that the forks of the forklift be positioned as
close to the back of the machine as possible without being on the pads.
CAUTION! Do not lift the machine any farther than necessary off the floor when moving
it, and move as slowly and cautiously as possible. Dropping the machine,
even from a height of a few inches, can cause injury, result in expensive
repairs, and void the warranty.
For the VF-0/1/2: The only acceptable way to move a VF-0/1/2 is to pick it up from the SIDE with a forklift.
Follow the machine weight and fork length specifications described earlier. The forks must be set as far apart
as possible without being on the pads. The forks must be positioned all the way to the back of the VMC and
they must extend at least 3" past the far side of the machine base. Also, there must be about approximately 6"
clearance between the forklift and the side of the machine.
For the VF-3 through 10: The VF-3 through 10 must be lifted from the BACK of the machine with a forklift.
IMPORTANT! Follow the machine weight and fork length specifications described earlier. The forks must be
set as far apart as possible without being on the pads. Also, there must be about approximately 6" clearance
between the forklift and the back of the machine.
Attempting to move the machine any other way may void the warranty.
CAUTION! When lifting the machine with a forklift, be careful not to damage the sheet
metal aprons with the forks.

13
INSTALLATION
June 1999
96-8000
1. Lift the machine clear of the pallet.
2. Move the machine to where it will be located. Grease the dimple in each leveling pad, and locate
them under the leveling screws at the four corners. Then lower the machine.
3. Remove all banding and packing material around the control panel and the doors.
4. On the VF-6/8, remove the pendant support.
5. Remove the control arm shipping brace. On the VF-3/4, swing the control arm into position and
bolt it to the support on the top front of the machine enclosure. On the VF-6/8, swing the control
arm to the proper position.

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INSTALLATION June 1999
96-8000
ANCHORING I NSTRUCTIONS
Anchors must be installed prior to setting the machine in place.
IMPORTANT! READ THE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING TO ANCHOR THE MACHINE.
ANCHORING KIT: (P/N# 30-0088) QTY
5/8-11 x 6 hex head bolt 6
5/8-11 x 2 1/8 coupling nut 6
5/8-11 x 8 stud 6
5/8 washer 6
5/8-11 hex nut 6
3/4-10 x 6 hex head bolt (FULLY THREADED)6
3/4 10 hex nut 6
anchor strap 6
floor plate 6
epoxy (chock fast gray, PR-610 FR) 11 lbs
Note: There is only enough epoxy to fill the 1.5 Dia. x 8.5 deep holes.
REQUIRED TOOLS:
Carpenters square
Hand drill and mixer blade
The anchoring kit contains enough supplies to build six complete anchors. Small vertical
mills only require four anchors. Refer to the anchor patern for the specific machine re-
quirements.
Before drilling the anchor cores, make sure there is enough clearance around the machine
to install the coolant tank. Refer to the appropriate page for machine footprint and coolant
tank dimensions.
Note: To avoid breakage in the concrete ensure that bored holes are at least 12
inches away from any concrete joints.

15
INSTALLATION
June 1999
96-8000
FOUNDATION REQUIREMENTS:
A minimum 2-foot concrete foundation is required. The foundation should extend at least 1 ft. from the bored
holes.
Machines with outriggers must have the foundation extend at least 1 ft. from the outrigger leveling pads.
FOUNDATION NOTES:
1. Concrete shall be 3500 psi at 28 day strength. Concrete aggregate shall be a 1 mix.
2. Steel reinforcing shall be 40 K.S.I.
3. The excavation shall be cut neat against the undisturbed soil. Any loose material in the excavation
shall be removed so that the concrete bears on the undisturbed natural soil. This will help to
prevent uneven settling.
ANCHORING O VERVIEW
Setting the anchors is a three step process. First, the anchors are partially assembled hand-tight and placed
into cored holes with epoxy. This assembly keeps the anchors perpendicular to the floor while the epoxy is
curing. Once the epoxy has cured, the studs and floor plates are removed so that the machine can be moved
into position.
Once the machine is in position, the studs are threaded back into the coupling nuts with the long threaded end
of the stud facing upwards. The anchors are then reassembled loosely and the machine leveled.
Once the machine is leveled, the anchor bolts are torqued in increments to a specified rating.

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INSTALLATION June 1999
96-8000
CORING I NSTRUCTIONS
Refer to the appropriate hole pattern and machine footprint before drilling.
Cored holes must be 1.5 inch (3.81cm) diameter by 8.5 inches (21.59cm).
Note: Thoroughly clean and dry the cored holes. The holes must be completely
free of oil and water and if blasting with air, ensure that the air is free of oil.
STEP 1 ANCHOR PRE-ASSEMBLY
Screw the 5/8-11 HHB into the coupling nut halfway.
Pre-assembly diagram .
Screw the 5/8-11 nut onto the long threaded side of the stud halfway.
Place the floor plate and the 5/8 washer onto the stud. Screw the stud into the coupling nut until it bottoms out.
Then tighten the hex nut until the floor plate is held tight between the two nuts (see Figure).

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INSTALLATION
June 1999
96-8000
Step 2 Setting the Anchors
Step 2 diagram
Mix the epoxy according to the manufactures instructions. Working time for the epoxy is approximately 30 - 35
once it is mixed together.
Fill the hole until the epoxy is approximately 2 inches from the top of the hole (Refer to Figure).
Important! Do not overfill the hole because the epoxy will rise once the assembly is placed into the
hole. Make sure that the epoxy does not seep onto the top of the coupling nut or you may not be
able to remove the stud.
Place the anchor assembly into the hole (stud end sticking up), then lift the assembly out of the hole like a
dipstick and check to see how much of the coupling nut is covered in epoxy. At least half of the nut must be
covered in epoxy. At this point work as quickly as possible since the epoxy will begin to harden.
Use a carpenters square to make sure the studs are perpendicular to the floor.
The epoxy will take 18 - 24 hours to cure.

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INSTALLATION June 1999
96-8000
FINAL A NCHORING
CAUTION! The Initial Setup and Leveling Procedures must be completed before final
anchoring.
Once the epoxy has cured remove the studs, the floor plates, and the 5/8 nut and washers, from each hole.
Move the machine into position.
Screw the short threaded end of the studs into the coupling nuts, making sure the base casting does not
interfere with the studs.
Assemble the anchors as shown in the Figure.
Final Anchor assembly

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INSTALLATION
June 1999
96-8000
The anchor bolts must be torqued in three increments. Once the machine is level, torque the anchors to 30 FT-
LB. in the pattern shown below, then recheck the level. At this point it is possible to adjust the leveling screws
without loosening the anchors, if needed.
Machine torque patterns
Continue to torque the anchors up to 50 FT-LB. in the same pattern, then recheck the level and make any
necessary adjustments.
Finally torque the anchors to 80 FT-LB and recheck the level. At this point you will only be able to make very
minor adjustment without loosening the anchors.
Do not overtighten the bolts or you could crack the concrete!

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INSTALLATION June 1999
96-8000
ANCHOR P ATTERN: VF-0/E/1/2