Hach Ultra ORBISPHERE 510 User manual

Operator Manual
ORBISPHERE 510/511/512
Revision G - 05/11/2008

Orbisphere 510/511/512 Analyzers - Important Information
Operator Manual ORBISPHERE
Product Recycling Information
ENGLISH
Electrical equipment marked with this symbol may not be disposed of in European public
disposal systems after 12 August 2005. In conformity with European local and national
regulations (EU Directive 2002/96/EC), European electrical equipment users must now
return old or end-of-life equipment to the manufacturer for disposal at no charge to the
user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for
instructions on how to return end-of-life equipment for proper disposal.
DEUTSCH
Elektrogeräte, die mit diesem Symbol gekennzeichnet sind, dürfen in Europa nach dem 12. August 2005
nicht mehr über die öffentliche Abfallentsorgung entsorgt werden. In Übereinstimmung mit lokalen und
nationalen europäischen Bestimmungen (EU-Richtlinie 2002/96/EC), müssen Benutzer von
Elektrogeräten in Europa ab diesem Zeitpunkt alte bzw. zu verschrottende Geräte zur Entsorgung
kostenfrei an den Hersteller zurückgeben.
Hinweis: Bitte wenden Sie sich an den Hersteller bzw. an den Händler, von dem Sie das Gerät bezogen
haben, um Informationen zur Rückgabe des Altgeräts zur ordnungsgemäßen Entsorgung zu erhalten.
FRANCAIS
A partir du 12 août 2005, il est interdit de mettre au rebut le matériel électrique marqué de ce symbole par
les voies habituelles de déchetterie publique. Conformément à la réglementation européenne (directive
UE 2002/96/EC), les utilisateurs de matériel électrique en Europe doivent désormais retourner le matériel
usé ou périmé au fabricant pour élimination, sans frais pour l'utilisateur.
Remarque: Veuillez vous adresser au fabricant ou au fournisseur du matériel pour les instructions de
retour du matériel usé ou périmé aux fins d'élimination conforme.
ITALIANO
Le apparecchiature elettriche con apposto questo simbolo non possono essere smaltite nelle discariche
pubbliche europee successivamente al 12 agosto 2005. In conformità alle normative europee locali e
nazionali (Direttiva UE 2002/96/EC), gli utilizzatori europei di apparecchiature elettriche devono restituire
al produttore le apparecchiature vecchie o a fine vita per lo smaltimento senza alcun costo a carico
dell’utilizzatore.
Nota: Per conoscere le modalità di restituzione delle apparecchiature a fine vita da riciclare, contattare il
produttore o il fornitore dell’apparecchiatura per un corretto smaltimento.
DANSK
Elektriske apparater, der er mærket med dette symbol, må ikke bortskaffes i europæiske offentlige
affaldssystemer efter den 12. august 2005. I henhold til europæiske lokale og nationale regler (EU-
direktiv 2002/96/EF) skal europæiske brugere af elektriske apparater nu returnere gamle eller udtjente
apparater til producenten med henblik på bortskaffelse uden omkostninger for brugeren.
Bemærk: I forbindelse med returnering til genbrug skal du kontakte producenten eller leverandøren af
apparatet for at få instruktioner om, hvordan udtjente apparater bortskaffes korrekt.

Important Information - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
SVENSKA
Elektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska offentliga
sopstationer efter 2005-08-12. Enligt europeiska lokala och nationella föreskrifter (EU-direktiv 2002/96/
EC) måste användare av elektronikutrustning i Europa nu återlämna gammal eller utrangerad utrustning
till tillverkaren för kassering utan kostnad för användaren.
Obs! Om du ska återlämna utrustning för återvinning ska du kontakta tillverkaren av utrustningen eller
återförsäljaren för att få anvisningar om hur du återlämnar kasserad utrustning för att den ska bortskaffas
på rätt sätt.
ESPANOL
A partir del 12 de agosto de 2005, los equipos eléctricos que lleven este símbolo no deberán ser
desechados en los puntos limpios europeos. De conformidad con las normativas europeas locales y
nacionales (Directiva de la UE 2002/96/EC), a partir de esa fecha, los usuarios europeos de equipos
eléctricos deberán devolver los equipos usados u obsoletos al fabricante de los mismos para su
reciclado, sin coste alguno para el usuario.
Nota: Sírvase ponerse en contacto con el fabricante o proveedor de los equipos para solicitar
instrucciones sobre cómo devolver los equipos obsoletos para su correcto reciclado.
NEDERLANDS
Elektrische apparatuur die is voorzien van dit symbool mag na 12 augustus 2005 niet meer worden
afgevoerd naar Europese openbare afvalsystemen. Conform Europese lokale en nationale wetgegeving
(EU-richtlijn 2002/96/EC) dienen gebruikers van elektrische apparaten voortaan hun oude of afgedankte
apparatuur kosteloos voor recycling of vernietiging naar de producent terug te brengen.
Nota: Als u apparatuur voor recycling terugbrengt, moet u contact opnemen met de producent of
leverancier voor instructies voor het terugbrengen van de afgedankte apparatuur voor een juiste
verwerking.
POLSKI
Sprzęt elektryczny oznaczony takim symbolem nie może byćlikwidowany w europejskich systemach
utylizacji po dniu 12 sierpnia 2005. Zgodnie z europejskimi, lokalnymi i państwowymi przepisami prawa
(Dyrektywa Unii Europejskiej 2002/96/EC), użytkownicy sprzętu elektrycznego w Europie musząobecie
przekazywaćProducentowi stary sprzęt lub sprzęt po okresie użytkowania do bezpłatnej utylizacji.
Uwaga: Aby przekazaćsprzęt do recyklingu, należy zwrócićsiędo producenta lub dostawcy sprzętu w
celu uzyskania instrukcji dotyczących procedur przekazywania do utylizacji sprzętu po okresie użytkow-
nia.
PORTUGUES
Qualquer equipamento eléctrico que ostente este símbolo não poderá ser eliminado através dos
sistemas públicos europeus de tratamento de resíduos sólidos a partir de 12 de Agosto de 2005. De
acordo com as normas locais e europeias (Directiva Europeia 2002/96/EC), os utilizadores europeus de
equipamentos eléctricos deverão agora devolver os seus equipamentos velhos ou em fim de vida ao
produtor para o respectivo tratamento sem quaisquer custos para o utilizador.
Nota: No que toca à devolução para reciclagem, por favor, contacte o produtor ou fornecedor do
equipamento para instruções de devolução de equipamento em fim de vida para a sua correcta
eliminação.

Orbisphere 510/511/512 Analyzers - Important Information
Operator Manual ORBISPHERE
Product Disposal
Note:
The following only applies to European customers.
Hach Ultra is committed to ensuring that the risk of any environmental damage or
pollution caused by any of its products is minimized as far as possible. The European
Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/EC) that came
into force on August 13 2005 aims to reduce the waste arising from electrical and
electronic equipment; and improve the environmental performance of all those involved
in the life cycle of electrical and electronic equipment.
In conformity with European local and national regulations (EU Directive 2002/96/EC
stated above), electrical equipment marked with the above symbol may not be disposed
of in European public disposal systems after 12 August 2005.
Hach Ultra will offer to take back (free of charge to the customer) any old,
unserviceable or redundant analyzers and systems which carry the above symbol, and
which were originally supplied by Hach Ultra. Hach Ultra will then be responsible for the
disposal of this equipment.
In addition, Hach Ultra will offer to take back (at cost to the customer) any old,
unserviceable or redundant analyzers and systems which do not carry the above symbol,
but which were originally supplied by Hach Ultra. Hach Ultra will then be responsible for
the disposal of this equipment.
Should you wish to arrange for the disposal of any piece of equipment originally supplied
by Hach Ultra, please contact your supplier or our After Sales Service department in
Geneva for instructions on how to return this equipment for proper disposal.

Important Information - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
Restriction of Hazardous Substances (RoHS)
The European Union RoHS Directive and subsequent regulations introduced in member
states and other countries limits the use of six hazardous substances used in the
manufacturing of electrical and electronic equipment.
Currently, monitoring and control instruments do not fall within the scope of the RoHS
Directive, however Hach Ultra has taken the decision to adopt the recommendations in
the Directive as the target for all future product design and component purchasing.
Note:
The following only applies to exports of this product into the People’s Republic of China.
This product is compliant with the European Union RoHS Directive.
Locking System X
Spacer X
External Connectors X
O:
X:

Orbisphere 510/511/512 Analyzers - Table of Contents 1 of 138
Operator Manual ORBISPHERE
Table of Contents
1 Installation
1.1 Unpacking..........................................................................................11
1.2 Installation Check List........................................................................11
1.3 Wall Mount and Pipe Mount Instruments...........................................12
1.3.1 Instrument Dimensions........................................................12
1.3.2 Wall Mounting......................................................................13
1.3.3 Pipe Mounting......................................................................13
1.3.4 Connection Panel (bottom of instrument)............................14
1.4 Panel Mount Instrument ....................................................................16
1.4.1 Instrument Dimensions........................................................16
1.4.2 Mounting..............................................................................17
1.4.3 Connection Panel (bottom of instrument)............................18
1.5 Portable Table Instrument .................................................................19
1.5.1 Instrument Dimensions........................................................19
1.5.2 Mounting..............................................................................20
1.5.3 Connection Panel (bottom of instrument)............................20
1.6 Connectors Assembly Instructions ....................................................21
1.6.1 Cable Gland Wiring Instructions..........................................21
1.6.2 Ethernet Connector (table version)......................................22
1.6.3 USB-B Client Adapter Cable ...............................................23
1.7 Connection to Mains Power Supply...................................................24
1.7.1 Power Supply Unit (portable instrument).............................24
1.7.2 Power Supply Connection (low voltage instruments) ..........24
1.7.3 Power Supply Connection (high voltage instruments).........25
1.8 Connections to Electronic Boards .....................................................26
1.8.1 Sensor Cable.......................................................................26
1.8.2 Electronic Boards Connectors.............................................26
1.8.3 Main Board Connections .....................................................27
1.8.4 Measurement Board ............................................................28
1.9 Set Measurement Alarm Relays........................................................30
1.10 Sensor Installation.............................................................................30
1.10.1 EC Sensors .........................................................................30
1.10.2 TC Sensors..........................................................................30
2 User Interface
2.1 Instrument..........................................................................................31
2.2 Touch Screen ....................................................................................31
2.2.1 Function Keys on the Header Bar .......................................32
2.2.2 Special Function Keys on Portable Instruments..................33
2.2.3 Menu Navigation..................................................................33
2.2.4 Rolling List ...........................................................................34
2.2.5 Virtual Keyboard ..................................................................34
2.2.6 Identification and Authorization Level..................................34

2 of 138 Table of Contents - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
2.2.7 Warning Windows................................................................35
2.3 Main Menu Structure .........................................................................36
3 View Menu
3.1 Selection of the View Style ................................................................38
3.1.1 Numeric View.......................................................................38
3.1.2 Diagnostic View ...................................................................38
3.1.3 Statistic View........................................................................38
3.2 Configuration of the View Styles........................................................40
3.2.1 Numeric View Configuration ................................................40
3.2.2 Statistic View Configuration .................................................41
3.2.3 Diagnostic View Configuration.............................................41
4 Measurement Menu
4.1 Instrument Configuration ...................................................................44
4.1.1 TPO or TPA Calculation (portable instrument) ....................44
4.1.2 Continuous Mode vs Sample Mode (portable instrument)...44
4.1.3 Continuous or Sample Mode Selection................................44
4.1.4 Sample Mode Measurements (portable instrument)............45
4.1.5 Stop Criteria Configuration (portable instrument) ................46
4.2 Measurement Configuration ..............................................................47
4.2.1 EC Sensor ...........................................................................47
4.2.2 TC Sensor............................................................................47
4.2.3 Measurement Alarms Configuration ....................................48
4.2.4 Measurement Filter Configuration........................................49
4.2.5 Advanced Configuration.......................................................50
4.2.6 Interferences Configuration..................................................51
4.3 Measured Data Storage.....................................................................53
5 Calibration Menu
5.1 Definitions ..........................................................................................57
5.2 EC Gas Sensor Calibration................................................................57
5.2.1 Calibration of the Measured Gas .........................................57
5.2.2 O2Sensor Calibration..........................................................59
5.2.3 O3Sensor Calibration..........................................................60
5.2.4 H2Sensor Calibration ..........................................................60
5.3 TC Gas Sensor Calibration................................................................61
5.3.1 Calibration of the Measured Gas .........................................61
5.4 Calibration Errors (EC and TC sensors) ............................................63
5.5 Interference Calibration (EC sensor) .................................................63
5.6 Interference Calibration (TC sensor) .................................................64
5.7 Barometric Pressure Calibration........................................................64
5.8 External Pressure Calibration (optional sensor) ................................65
5.9 Calibration Reports ............................................................................66
6 Inputs/Outputs Menu

Orbisphere 510/511/512 Analyzers - Table of Contents 3 of 138
Operator Manual ORBISPHERE
6.1 Configure Snooze..............................................................................68
6.2 View Inputs/Outputs ..........................................................................68
6.3 Relays................................................................................................68
6.3.1 Relays Configuration ...........................................................69
6.3.2 Test Channel Relays ...........................................................70
6.3.3 Test System Relay ..............................................................70
6.4 Analog Outputs..................................................................................71
6.4.1 Instrument Configuration .....................................................72
6.4.2 Channel Configuration.........................................................73
6.4.3 Calibration of the Analog Outputs........................................75
6.4.4 Direct Test ...........................................................................76
6.4.5 Characteristics Test.............................................................76
6.5 Analog Output Characteristics...........................................................77
6.5.1 “Mono Linear” Analog Output ..............................................77
6.5.2 “Tri Linear” Analog Output...................................................78
6.5.3 “None” Analog Output..........................................................79
7 Communication Menu
7.1 RS-485 Simple Mode Configuration..................................................82
7.1.1 Data Available .....................................................................83
7.1.2 Example of Use ...................................................................87
7.2 PROFIBUS-DP Communication (optional)........................................88
7.2.1 Installation ...........................................................................88
7.2.2 Input/Output Data ................................................................89
7.3 USB-A Port (host)..............................................................................94
7.4 HTTP/TCP-IP ....................................................................................94
7.4.1 Overview..............................................................................94
7.4.2 PC Interface.........................................................................95
7.5 Data File Transfer Through the USB Port .........................................97
7.5.1 PC Software Installation ......................................................97
7.5.2 Microsoft ActiveSync® Configuration ..................................98
7.5.3 Upload Report Files.............................................................99
8 Security Menu
8.1 Access Rights Management............................................................102
8.2 Configure Security...........................................................................102
8.3 User Management...........................................................................103
8.4 User Action Log File ........................................................................103
9 Products Menu
9.1 Overview..........................................................................................105
9.1.1 Select Product ...................................................................106
9.1.2 Modify Product...................................................................106
10 Global Configuration Menu
10.1 Overview..........................................................................................107

4 of 138 Table of Contents - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
10.1.1 Save...................................................................................107
10.1.2 Select.................................................................................107
11 Services Menu
11.1 Sensor Diagnostics..........................................................................111
11.1.1 Calibration Timer................................................................111
11.1.2 Service Timer.....................................................................111
11.1.3 Null Current Measurement (EC sensor only).....................111
11.1.4 Gas/Temperature (EC sensor process).............................112
11.1.5 Gas/Temperature (TC sensor process) .............................112
11.1.6 Amplifiers (TC sensor only)................................................112
11.2 Language Selection .........................................................................113
11.3 Clock................................................................................................113
11.4 Screen .............................................................................................113
11.4.1 Screen Calibration .............................................................113
11.4.2 Screen Contrast.................................................................113
11.5 Buzzer..............................................................................................114
11.6 Board Info ........................................................................................114
11.6.1 Main Board Info .................................................................114
11.6.2 Measurement Board Info ...................................................114
11.6.3 Sensor Parameters............................................................115
11.7 Batteries...........................................................................................116
11.8 Software Download..........................................................................116
11.9 End Application................................................................................116
11.10 Channel Activation (multichannel versions).....................................116
12 Maintenance and Troubleshooting
12.1 Instrument Maintenance ..................................................................117
12.2 Troubleshooting ...............................................................................117
12.3 List of Events and Alarms ................................................................118
12.4 Storage, Handling and Transportation.............................................120
13 Specifications
13.1 Hardware Description ......................................................................121
13.2 Model Identification System.............................................................121
13.3 Operating Conditions .......................................................................124
13.4 Power Supply...................................................................................124
13.5 General Specifications.....................................................................124
13.6 Communication................................................................................124
13.7 Size and Weight...............................................................................125
13.8 Analog and Digital Outputs (per channel)........................................125
13.9 Security Level Table ........................................................................126
13.10 Default Parameters..........................................................................127
14 Part Lists
14.1 Accessories .....................................................................................129
14.2 Spare Parts......................................................................................130

Orbisphere 510/511/512 Analyzers - Table of Contents 5 of 138
Operator Manual ORBISPHERE
Appendix A: Glossary
A.1 Gas Units.........................................................................................131
A.2 Generic Terms and Definitions........................................................132

6 of 138 Table of Contents - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE

Orbisphere 510/511/512 Analyzers - Manual Overview 7 of 138
Operator Manual ORBISPHERE
Manual Overview
About this Manual
The information in this manual has been carefully checked and is believed to be
accurate. However, Hach Ultra assumes no responsibility for any inaccuracies that may
be contained in this manual. In no event will Hach Ultra be liable for direct, indirect,
special, incidental, or consequential damages resulting from any defect or omission in
this manual, even if advised of the possibility of such damages. In the interest of
continued product development, Hach Ultra reserves the right to make improvements in
this manual and the products it describes at any time, without notice or obligation.
Published in Europe.
Copyright © 2008 by Hach Ultra. All rights reserved. No part of the contents of this
manual may be reproduced or transmitted in any form or by any means without the
written permission of Hach Ultra.
Revision History
• Initial Release, June 2005, Hach Ultra Analytics
• Revision A, February 2006, Hach Ultra
• Revision B, March 2007, Hach Ultra
• Revision C, May 2007, Hach Ultra
• Revision D, August 2007, Hach Ultra
• Revision E, December 2007, Hach Ultra
• Revision F, April 2008, Hach Ultra
• Revision G, November 2008, Hach Ultra
Safety Conventions
WARNING
A warning is used to indicate a condition which, if not met, could cause serious personal
injury and/or death. Do not move beyond a warning until all conditions have been met.
CAUTION:
A caution is used to indicate a condition which, if not met, could cause minor or
moderate personal injury and/or damage to the equipment. Do not move beyond a
caution until all conditions have been met.
Note:
A note is used to indicate important information or instructions that should be considered
before operating the equipment.
Safety Recommendations
For safe operation, please read the entire manual before unpacking, setting up, or
operating this instrument. Pay particular attention to all warning and caution statements.
Failure to do so could result in serious injury to the operator or damage to the equipment.
To ensure the protection provided by this equipment is not impaired, do not use or install
this equipment in any manner other than that which is specified in this manual.
If repairs or adjustments are necessary, the instrument should be returned to an
authorized Hach Ultra service center.

8 of 138 Manual Overview - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
WARNING
The installation of the instrument should be performed exclusively by personnel
specialized and authorized to work on electrical installations, in accordance with
relevant local regulations. Disconnect the power supply of the instrument before
carrying out any work inside the instrument. In addition, and in accordance with safety
standards, it must be possible to disconnect the power supply of the instrument in its
immediate vicinity.
CAUTION:
Proper ESD (electrostatic discharge) protocols must be followed to prevent damage to
the product. All fittings must be properly seated and tightened to prevent water and dust
ingress.
WARNING
• Do not connect the instrument to any electrical source that uses a 230V IT neutral
regime.
• A bipolar circuit breaker must be installed in a 2-phase mains power supply
without neutral.
• Always disconnect the instrument before any intervention.
• The power cord plug connection is also used as a main power switch.
• All external connectors, except the 4-pin POWER in the wall and panel models,
are of Very Low Voltage Safety (< 50V). They should be connected only on
apparatus with the same characteristics.
• The instrument must be connected to an electrical system which complies with
applicable local regulations.
• All the cables connected to the instrument must be fire resistant, type UL94V-1
• The operator must read and understand this manual before using the instrument.
• The instrument will not be used as a safety device. It does not provide a security
function in a hazardous process.
Service and Repairs
None of the instrument’s components can be serviced by the user. Only personnel from
Hach Ultra or its approved representative(s) is (are) authorized to attempt repairs to the
system and only components formally approved by the manufacturer should be used.
Any attempt at repairing the instrument in contravention of these principles could cause
damage to the instrument and corporal injury to the person carrying out the repair. It
renders the warranty null and void and could compromise the correct working of the
instrument and the electrical integrity or the CE compliance of the instrument.
If you have any problems with installation, starting, or using the instrument please
contact the company that sold it to you. If this is not possible, or if the results of this
approach are not satisfactory, please contact the manufacturer’s Customer Service.

Orbisphere 510/511/512 Analyzers - Manual Overview 9 of 138
Operator Manual ORBISPHERE
Intended Use of this Equipment
This high accuracy Orbisphere instrument is designed for gas measurement using
electrochemical (EC) or thermal conductivity (TC) sensors. The instrument can be used
for process and laboratory analysis, in applications such as beverage, life sciences,
power generation, and the electronics industry.
Orbisphere 51x analyzers are available as portable, wall or pipe mount, and rack mount
versions. According to the configuration, the Orbisphere 51x has provision for up to three
patented gas phase (or dissolved gas) Orbisphere electrochemical and/or thermal
conductivity sensors.
Note:
A Normal or Smart EC Sensor can be connected to the measurement board. A Smart
Sensor is a sensor with a non-volatile memory which allows storage of parameters
(calibration coefficient, dates, etc.). When a Smart Sensor is connected, these
parameters are read by the instrument software. The sensor can be calibrated in the lab
and installed on site afterwards.
Precautionary Labels
Read all labels and tags attached to the instrument. Personal injury or damage to the
instrument could occur if not observed.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of
electrical shock and/or electrocution exists and indicates that only individuals
qualified to work with hazardous voltages should open the enclosure or remove
the barrier.
This symbol, when noted on the product, indicates that the marked item can be hot
and should not be touched without care.
This symbol, when noted on the product, indicates the presence of devices
sensitive to electrostatic discharge and indicates that care must be taken to
prevent damage to them.
This symbol, when noted on the product, identifies a risk of chemical harm and
indicates that only individuals qualified and trained to work with chemicals should
handle chemicals or perform maintenance on chemical delivery systems
associated with the equipment.
This symbol, if noted on the product, indicates the need for protective eye wear.
This symbol, when noted on the product, identifies the location of the connection
for protective earth (ground).
Electrical equipment marked with this symbol may not be disposed of in European
public disposal systems. In conformity with European local and national
regulations, European electrical equipment users must now return old or
end-of-life equipment to the manufacturer for disposal at no charge to the user.
Products marked with this symbol indicates that the product contains toxic or
hazardous substances or elements. The number inside the symbol indicates the
environmental protection use period in years.

10 of 138 Manual Overview - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
Acknowledgements
• Dacron, Delrin, Tedlar, Tefzel, and Viton are registered trademarks of DuPont.
• Halar is a registered trademark of Ausimont U.S.A., Inc.
• Hastelloy is a registered trademark of Haynes International.
• Kynar is a registered trademark of The Pennwalt Corporation.
• Monel is a registered trademark of IMCO Alloys International, Inc.
• Saran is a registered trademark of Dow Chemical Co.
• Swagelok is a registered trademark of Swagelok Co.
• Microsoft and Windows are registered trademarks of Microsoft Corporation.

Orbisphere 510/511/512 Analyzers - Installation 11 of 138
Operator Manual ORBISPHERE
1 Installation
WARNING
This section provides necessary information to install and connect the instrument. The
installation of the instrument should be performed exclusively by personnel specialized
and authorized to work on electrical installations, in accordance with relevant local
regulations. Disconnect the power supply of the instrument before carrying out any work
inside the instrument. In addition, and in accordance with safety standards, it must be
possible to disconnect the power supply of the instrument in its immediate vicinity.
CAUTION:
Proper ESD (electrostatic discharge) protocols must be followed to prevent damage to
the product. All fittings must be properly seated and tightened to prevent water and dust
ingress.
1.1 Unpacking
Remove carefully the instrument and its accessories from the box and packing material,
referring to the packing list included to confirm that everything has been delivered.
Please visually inspect the instrument for shipping damage. If anything is missing or
damaged, contact the manufacturer or your dealer immediately.
You may want to retain the box and other packing material in case you later need to ship
the instrument (see “Storage, Handling and Transportation” on page 120). Please
dispose safely and ecologically of the box and packing material (if not stored for future
use).
Please read through this manual thoroughly before carrying out the installation.
1.2 Installation Check List
To complete the installation, proceed to the following actions:
1) Follow the installation instructions in this section carefully.
2) On completion, verify once more that everything is properly connected.
3) If using the instrument with a TC sensor it is very important to ensure the purge
gas supply has been connected properly and has been turned on.
4) Turn the instrument on.
5) Set the language.
6) Set the security levels, users ID’s and passwords.
7) Configure the instrument and measurement channels.
8) Perform a barometric sensor calibration.
9) Perform an external pressure calibration (optional).
10) Perform the gas sensor(s) calibration.
11) Perform any interference calibrations.
12) Set the alarm thresholds.
The instrument should now be ready for operation. If a problem should arise, please refer
initially to “Troubleshooting” on page 117. If the difficulty cannot be overcome, please
contact your Hach Ultra representative who will be happy to assist you.

12 of 138 Installation - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
1.3 Wall Mount and Pipe Mount Instruments
1.3.1 Instrument Dimensions
Fig 1-1: Wall/Pipe Mount Instrument Dimensions (in millimeters)

Orbisphere 510/511/512 Analyzers - Installation 13 of 138
Operator Manual ORBISPHERE
1.3.2 Wall Mounting
Fig 1-2: Wall Mount Bracket
1.3.3 Pipe Mounting
Attach the U bracket provided
to the wall with two screws (not
provided).
Tilt the instrument slightly
backwards to align the bracket
pins and the insertion slots,
and slide the instrument onto
the bracket as shown.
Insert the 2 locking screws with
washers through the side slots.
Adjust the instrument angle for
better screen vision, and lock
both side screws.
Fig 1-3: Pipe Mount Diagram
Assemble the pipe mount bracket to the U-
bracket, using the two screws provided
Attach this assembly to the pipe using two
clamps (not provided) as shown on the left
The rest of the procedure is similar to the
wall mount version, pictured above.
Slide the instrument onto the bracket.
Insert the 2 locking screws with washers
through the side slots.
Adjust the instrument angle for better
screen vision, and lock both side screws.

14 of 138 Installation - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
1.3.4 Connection Panel (bottom of instrument)
1.3.4.1 Cable Protection Shield
The cable protection located at the bottom of the instrument (shown in place in Fig 1-4
below) must be lowered, and eventually removed, to get access to the bottom of the
instrument.
Pull the plastic protection firmly towards you, then lower it as shown in Fig 1-5 below. To
remove it completely, push it back against the wall. Proceed in reverse order to install the
cable protection. Make sure the 4 pins are securely in place.
1.3.4.2 Front Panel Door
A square key is provided to open the instrument front panel lock. The lock is located on
the right side of the instrument bottom panel (indicated with the number 12 in Fig 1-6 on
the next page).
The front panel can be easily pivoted to the left as shown in Fig 1-5 below. To retain the
instrument waterproof tightness, make sure the seal is clean and in good condition
before closing the front panel.
Fig 1-4: Cable Protection Shield in Place and
Front Door Closed Fig 1-5: Cable Protection Shield Lowered and
Front Door Open