Hach Ultra ORBISPHERE 510 User manual

Operator Manual
ORBISPHERE 510/511/512
Revision G - 05/11/2008

Orbisphere 510/511/512 Analyzers - Important Information
Operator Manual ORBISPHERE
Product Recycling Information
ENGLISH
Electrical equipment marked with this symbol may not be disposed of in European public
disposal systems after 12 August 2005. In conformity with European local and national
regulations (EU Directive 2002/96/EC), European electrical equipment users must now
return old or end-of-life equipment to the manufacturer for disposal at no charge to the
user.
Note: For return for recycling, please contact the equipment manufacturer or supplier for
instructions on how to return end-of-life equipment for proper disposal.
DEUTSCH
Elektrogeräte, die mit diesem Symbol gekennzeichnet sind, dürfen in Europa nach dem 12. August 2005
nicht mehr über die öffentliche Abfallentsorgung entsorgt werden. In Übereinstimmung mit lokalen und
nationalen europäischen Bestimmungen (EU-Richtlinie 2002/96/EC), müssen Benutzer von
Elektrogeräten in Europa ab diesem Zeitpunkt alte bzw. zu verschrottende Geräte zur Entsorgung
kostenfrei an den Hersteller zurückgeben.
Hinweis: Bitte wenden Sie sich an den Hersteller bzw. an den Händler, von dem Sie das Gerät bezogen
haben, um Informationen zur Rückgabe des Altgeräts zur ordnungsgemäßen Entsorgung zu erhalten.
FRANCAIS
A partir du 12 août 2005, il est interdit de mettre au rebut le matériel électrique marqué de ce symbole par
les voies habituelles de déchetterie publique. Conformément à la réglementation européenne (directive
UE 2002/96/EC), les utilisateurs de matériel électrique en Europe doivent désormais retourner le matériel
usé ou périmé au fabricant pour élimination, sans frais pour l'utilisateur.
Remarque: Veuillez vous adresser au fabricant ou au fournisseur du matériel pour les instructions de
retour du matériel usé ou périmé aux fins d'élimination conforme.
ITALIANO
Le apparecchiature elettriche con apposto questo simbolo non possono essere smaltite nelle discariche
pubbliche europee successivamente al 12 agosto 2005. In conformità alle normative europee locali e
nazionali (Direttiva UE 2002/96/EC), gli utilizzatori europei di apparecchiature elettriche devono restituire
al produttore le apparecchiature vecchie o a fine vita per lo smaltimento senza alcun costo a carico
dell’utilizzatore.
Nota: Per conoscere le modalità di restituzione delle apparecchiature a fine vita da riciclare, contattare il
produttore o il fornitore dell’apparecchiatura per un corretto smaltimento.
DANSK
Elektriske apparater, der er mærket med dette symbol, må ikke bortskaffes i europæiske offentlige
affaldssystemer efter den 12. august 2005. I henhold til europæiske lokale og nationale regler (EU-
direktiv 2002/96/EF) skal europæiske brugere af elektriske apparater nu returnere gamle eller udtjente
apparater til producenten med henblik på bortskaffelse uden omkostninger for brugeren.
Bemærk: I forbindelse med returnering til genbrug skal du kontakte producenten eller leverandøren af
apparatet for at få instruktioner om, hvordan udtjente apparater bortskaffes korrekt.

Important Information - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
SVENSKA
Elektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska offentliga
sopstationer efter 2005-08-12. Enligt europeiska lokala och nationella föreskrifter (EU-direktiv 2002/96/
EC) måste användare av elektronikutrustning i Europa nu återlämna gammal eller utrangerad utrustning
till tillverkaren för kassering utan kostnad för användaren.
Obs! Om du ska återlämna utrustning för återvinning ska du kontakta tillverkaren av utrustningen eller
återförsäljaren för att få anvisningar om hur du återlämnar kasserad utrustning för att den ska bortskaffas
på rätt sätt.
ESPANOL
A partir del 12 de agosto de 2005, los equipos eléctricos que lleven este símbolo no deberán ser
desechados en los puntos limpios europeos. De conformidad con las normativas europeas locales y
nacionales (Directiva de la UE 2002/96/EC), a partir de esa fecha, los usuarios europeos de equipos
eléctricos deberán devolver los equipos usados u obsoletos al fabricante de los mismos para su
reciclado, sin coste alguno para el usuario.
Nota: Sírvase ponerse en contacto con el fabricante o proveedor de los equipos para solicitar
instrucciones sobre cómo devolver los equipos obsoletos para su correcto reciclado.
NEDERLANDS
Elektrische apparatuur die is voorzien van dit symbool mag na 12 augustus 2005 niet meer worden
afgevoerd naar Europese openbare afvalsystemen. Conform Europese lokale en nationale wetgegeving
(EU-richtlijn 2002/96/EC) dienen gebruikers van elektrische apparaten voortaan hun oude of afgedankte
apparatuur kosteloos voor recycling of vernietiging naar de producent terug te brengen.
Nota: Als u apparatuur voor recycling terugbrengt, moet u contact opnemen met de producent of
leverancier voor instructies voor het terugbrengen van de afgedankte apparatuur voor een juiste
verwerking.
POLSKI
Sprzęt elektryczny oznaczony takim symbolem nie może byćlikwidowany w europejskich systemach
utylizacji po dniu 12 sierpnia 2005. Zgodnie z europejskimi, lokalnymi i państwowymi przepisami prawa
(Dyrektywa Unii Europejskiej 2002/96/EC), użytkownicy sprzętu elektrycznego w Europie musząobecie
przekazywaćProducentowi stary sprzęt lub sprzęt po okresie użytkowania do bezpłatnej utylizacji.
Uwaga: Aby przekazaćsprzęt do recyklingu, należy zwrócićsiędo producenta lub dostawcy sprzętu w
celu uzyskania instrukcji dotyczących procedur przekazywania do utylizacji sprzętu po okresie użytkow-
nia.
PORTUGUES
Qualquer equipamento eléctrico que ostente este símbolo não poderá ser eliminado através dos
sistemas públicos europeus de tratamento de resíduos sólidos a partir de 12 de Agosto de 2005. De
acordo com as normas locais e europeias (Directiva Europeia 2002/96/EC), os utilizadores europeus de
equipamentos eléctricos deverão agora devolver os seus equipamentos velhos ou em fim de vida ao
produtor para o respectivo tratamento sem quaisquer custos para o utilizador.
Nota: No que toca à devolução para reciclagem, por favor, contacte o produtor ou fornecedor do
equipamento para instruções de devolução de equipamento em fim de vida para a sua correcta
eliminação.

Orbisphere 510/511/512 Analyzers - Important Information
Operator Manual ORBISPHERE
Product Disposal
Note:
The following only applies to European customers.
Hach Ultra is committed to ensuring that the risk of any environmental damage or
pollution caused by any of its products is minimized as far as possible. The European
Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/EC) that came
into force on August 13 2005 aims to reduce the waste arising from electrical and
electronic equipment; and improve the environmental performance of all those involved
in the life cycle of electrical and electronic equipment.
In conformity with European local and national regulations (EU Directive 2002/96/EC
stated above), electrical equipment marked with the above symbol may not be disposed
of in European public disposal systems after 12 August 2005.
Hach Ultra will offer to take back (free of charge to the customer) any old,
unserviceable or redundant analyzers and systems which carry the above symbol, and
which were originally supplied by Hach Ultra. Hach Ultra will then be responsible for the
disposal of this equipment.
In addition, Hach Ultra will offer to take back (at cost to the customer) any old,
unserviceable or redundant analyzers and systems which do not carry the above symbol,
but which were originally supplied by Hach Ultra. Hach Ultra will then be responsible for
the disposal of this equipment.
Should you wish to arrange for the disposal of any piece of equipment originally supplied
by Hach Ultra, please contact your supplier or our After Sales Service department in
Geneva for instructions on how to return this equipment for proper disposal.

Important Information - Orbisphere 510/511/512 Analyzers
Operator Manual
ORBISPHERE
Restriction of Hazardous Substances (RoHS)
The European Union RoHS Directive and subsequent regulations introduced in member
states and other countries limits the use of six hazardous substances used in the
manufacturing of electrical and electronic equipment.
Currently, monitoring and control instruments do not fall within the scope of the RoHS
Directive, however Hach Ultra has taken the decision to adopt the recommendations in
the Directive as the target for all future product design and component purchasing.
Note:
The following only applies to exports of this product into the People’s Republic of China.
This product is compliant with the European Union RoHS Directive.
Locking System X
Spacer X
External Connectors X
O:
X:

Orbisphere 510/511/512 Analyzers - Table of Contents 1 of 138
Operator Manual ORBISPHERE
Table of Contents
1 Installation
1.1 Unpacking..........................................................................................11
1.2 Installation Check List........................................................................11
1.3 Wall Mount and Pipe Mount Instruments...........................................12
1.3.1 Instrument Dimensions........................................................12
1.3.2 Wall Mounting......................................................................13
1.3.3 Pipe Mounting......................................................................13
1.3.4 Connection Panel (bottom of instrument)............................14
1.4 Panel Mount Instrument ....................................................................16
1.4.1 Instrument Dimensions........................................................16
1.4.2 Mounting..............................................................................17
1.4.3 Connection Panel (bottom of instrument)............................18
1.5 Portable Table Instrument .................................................................19
1.5.1 Instrument Dimensions........................................................19
1.5.2 Mounting..............................................................................20
1.5.3 Connection Panel (bottom of instrument)............................20
1.6 Connectors Assembly Instructions ....................................................21
1.6.1 Cable Gland Wiring Instructions..........................................21
1.6.2 Ethernet Connector (table version)......................................22
1.6.3 USB-B Client Adapter Cable ...............................................23
1.7 Connection to Mains Power Supply...................................................24
1.7.1 Power Supply Unit (portable instrument).............................24
1.7.2 Power Supply Connection (low voltage instruments) ..........24
1.7.3 Power Supply Connection (high voltage instruments).........25
1.8 Connections to Electronic Boards .....................................................26
1.8.1 Sensor Cable.......................................................................26
1.8.2 Electronic Boards Connectors.............................................26
1.8.3 Main Board Connections .....................................................27
1.8.4 Measurement Board ............................................................28
1.9 Set Measurement Alarm Relays........................................................30
1.10 Sensor Installation.............................................................................30
1.10.1 EC Sensors .........................................................................30
1.10.2 TC Sensors..........................................................................30
2 User Interface
2.1 Instrument..........................................................................................31
2.2 Touch Screen ....................................................................................31
2.2.1 Function Keys on the Header Bar .......................................32
2.2.2 Special Function Keys on Portable Instruments..................33
2.2.3 Menu Navigation..................................................................33
2.2.4 Rolling List ...........................................................................34
2.2.5 Virtual Keyboard ..................................................................34
2.2.6 Identification and Authorization Level..................................34

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ORBISPHERE
2.2.7 Warning Windows................................................................35
2.3 Main Menu Structure .........................................................................36
3 View Menu
3.1 Selection of the View Style ................................................................38
3.1.1 Numeric View.......................................................................38
3.1.2 Diagnostic View ...................................................................38
3.1.3 Statistic View........................................................................38
3.2 Configuration of the View Styles........................................................40
3.2.1 Numeric View Configuration ................................................40
3.2.2 Statistic View Configuration .................................................41
3.2.3 Diagnostic View Configuration.............................................41
4 Measurement Menu
4.1 Instrument Configuration ...................................................................44
4.1.1 TPO or TPA Calculation (portable instrument) ....................44
4.1.2 Continuous Mode vs Sample Mode (portable instrument)...44
4.1.3 Continuous or Sample Mode Selection................................44
4.1.4 Sample Mode Measurements (portable instrument)............45
4.1.5 Stop Criteria Configuration (portable instrument) ................46
4.2 Measurement Configuration ..............................................................47
4.2.1 EC Sensor ...........................................................................47
4.2.2 TC Sensor............................................................................47
4.2.3 Measurement Alarms Configuration ....................................48
4.2.4 Measurement Filter Configuration........................................49
4.2.5 Advanced Configuration.......................................................50
4.2.6 Interferences Configuration..................................................51
4.3 Measured Data Storage.....................................................................53
5 Calibration Menu
5.1 Definitions ..........................................................................................57
5.2 EC Gas Sensor Calibration................................................................57
5.2.1 Calibration of the Measured Gas .........................................57
5.2.2 O2Sensor Calibration..........................................................59
5.2.3 O3Sensor Calibration..........................................................60
5.2.4 H2Sensor Calibration ..........................................................60
5.3 TC Gas Sensor Calibration................................................................61
5.3.1 Calibration of the Measured Gas .........................................61
5.4 Calibration Errors (EC and TC sensors) ............................................63
5.5 Interference Calibration (EC sensor) .................................................63
5.6 Interference Calibration (TC sensor) .................................................64
5.7 Barometric Pressure Calibration........................................................64
5.8 External Pressure Calibration (optional sensor) ................................65
5.9 Calibration Reports ............................................................................66
6 Inputs/Outputs Menu

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Operator Manual ORBISPHERE
6.1 Configure Snooze..............................................................................68
6.2 View Inputs/Outputs ..........................................................................68
6.3 Relays................................................................................................68
6.3.1 Relays Configuration ...........................................................69
6.3.2 Test Channel Relays ...........................................................70
6.3.3 Test System Relay ..............................................................70
6.4 Analog Outputs..................................................................................71
6.4.1 Instrument Configuration .....................................................72
6.4.2 Channel Configuration.........................................................73
6.4.3 Calibration of the Analog Outputs........................................75
6.4.4 Direct Test ...........................................................................76
6.4.5 Characteristics Test.............................................................76
6.5 Analog Output Characteristics...........................................................77
6.5.1 “Mono Linear” Analog Output ..............................................77
6.5.2 “Tri Linear” Analog Output...................................................78
6.5.3 “None” Analog Output..........................................................79
7 Communication Menu
7.1 RS-485 Simple Mode Configuration..................................................82
7.1.1 Data Available .....................................................................83
7.1.2 Example of Use ...................................................................87
7.2 PROFIBUS-DP Communication (optional)........................................88
7.2.1 Installation ...........................................................................88
7.2.2 Input/Output Data ................................................................89
7.3 USB-A Port (host)..............................................................................94
7.4 HTTP/TCP-IP ....................................................................................94
7.4.1 Overview..............................................................................94
7.4.2 PC Interface.........................................................................95
7.5 Data File Transfer Through the USB Port .........................................97
7.5.1 PC Software Installation ......................................................97
7.5.2 Microsoft ActiveSync® Configuration ..................................98
7.5.3 Upload Report Files.............................................................99
8 Security Menu
8.1 Access Rights Management............................................................102
8.2 Configure Security...........................................................................102
8.3 User Management...........................................................................103
8.4 User Action Log File ........................................................................103
9 Products Menu
9.1 Overview..........................................................................................105
9.1.1 Select Product ...................................................................106
9.1.2 Modify Product...................................................................106
10 Global Configuration Menu
10.1 Overview..........................................................................................107

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ORBISPHERE
10.1.1 Save...................................................................................107
10.1.2 Select.................................................................................107
11 Services Menu
11.1 Sensor Diagnostics..........................................................................111
11.1.1 Calibration Timer................................................................111
11.1.2 Service Timer.....................................................................111
11.1.3 Null Current Measurement (EC sensor only).....................111
11.1.4 Gas/Temperature (EC sensor process).............................112
11.1.5 Gas/Temperature (TC sensor process) .............................112
11.1.6 Amplifiers (TC sensor only)................................................112
11.2 Language Selection .........................................................................113
11.3 Clock................................................................................................113
11.4 Screen .............................................................................................113
11.4.1 Screen Calibration .............................................................113
11.4.2 Screen Contrast.................................................................113
11.5 Buzzer..............................................................................................114
11.6 Board Info ........................................................................................114
11.6.1 Main Board Info .................................................................114
11.6.2 Measurement Board Info ...................................................114
11.6.3 Sensor Parameters............................................................115
11.7 Batteries...........................................................................................116
11.8 Software Download..........................................................................116
11.9 End Application................................................................................116
11.10 Channel Activation (multichannel versions).....................................116
12 Maintenance and Troubleshooting
12.1 Instrument Maintenance ..................................................................117
12.2 Troubleshooting ...............................................................................117
12.3 List of Events and Alarms ................................................................118
12.4 Storage, Handling and Transportation.............................................120
13 Specifications
13.1 Hardware Description ......................................................................121
13.2 Model Identification System.............................................................121
13.3 Operating Conditions .......................................................................124
13.4 Power Supply...................................................................................124
13.5 General Specifications.....................................................................124
13.6 Communication................................................................................124
13.7 Size and Weight...............................................................................125
13.8 Analog and Digital Outputs (per channel)........................................125
13.9 Security Level Table ........................................................................126
13.10 Default Parameters..........................................................................127
14 Part Lists
14.1 Accessories .....................................................................................129
14.2 Spare Parts......................................................................................130