Hacona E-420 User manual

DOC000290_001 1/57
E-type impulse sealer
User manual
BEFORE USING THE MACHINE PLEASE CAREFULLY READ THE INSTRUCTIONS!
Program: v3.4

DOC000290_001 2/57
TABLE OF CONTENTS
1. Introduction......................................................................................8
1.1 Introduction .................................................................................................... 8
1.2 The scope of application................................................................................. 8
1.3 Foils that can be used ..................................................................................... 8
1.4 Machine identification.................................................................................... 8
1.5 Machine types................................................................................................. 9
2. Technical descriptions ...................................................................11
2.1 Technical parameters.....................................................................................11
2.2 Max. sealable packaging sizes.......................................................................12
2.3 Build up.........................................................................................................13
2.4 Safety function ..............................................................................................14
2.5 Machine interface (KPAD)............................................................................15
2.6 Weight and dimensions of the packed machine.............................................16
2.7 Machine weight and dimensions without stand.............................................17
2.8 Machine weight and dimensions with stand..................................................18
3. Machine installation.......................................................................19
3.1 Transport and positioning of the machine .....................................................19
3.2 Environmental conditions..............................................................................19
3.3 Electrical connection.....................................................................................19
3.4 Using the machine without stand...................................................................20
3.5 Assembling the support and the accessories..................................................20

DOC000290_001 3/57
3.6 Mounting the machine to the stand................................................................23
3.1 Accessories....................................................................................................23
4. Adjustments of the machine..........................................................24
4.1 Switching on the machine .............................................................................24
4.2 Sealing time...................................................................................................24
4.3 Cooling time..................................................................................................25
4.4 Sealing temperature (machines with sealing wire temperature sensor only).26
4.5 Cooling temperature (machines with sealing wire temperature sensor only)26
4.6 Cycle time......................................................................................................27
4.7 ED and EB function.......................................................................................27
4.8 Start the sealing .............................................................................................27
4.9 Sample sealing...............................................................................................27
4.10 Operation of the cutting knife........................................................................29
4.11 Positioning the film reel ................................................................................30
4.12 The use of the working table and bag support (option) .................................31
5. Advanced adjustments of the machine.........................................32
5.1 Activate the security lock ..............................................................................32
5.2 Deactivate the security lock...........................................................................32
5.3 Deactivate the security lock with Master password.......................................32
5.4 Cycle counter.................................................................................................33
5.5 Boxing the machine.......................................................................................33
6. Conditions and limits in the use of the machine..........................34

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6.1 Items which cannot be packed.......................................................................34
6.2 Machine overheating.....................................................................................34
7. Safety standards ...............................................................................34
7.1 Warnings .......................................................................................................34
8. Maintenance of the machine .........................................................35
8.1 Precautions for maintenance interventions....................................................35
8.2 Cleaning ........................................................................................................35
8.3 Required tools................................................................................................35
8.4 The changing of the wear parts......................................................................36
8.5 Wiring diagram standard machines...............................................................50
8.6 Wiring diagram with external POC...............................................................51
8.7 Wear parts for standard machines .................................................................52
8.8 Wear parts for machines with sealing wire temperature sensor.....................53
8.9 Wear parts structure.......................................................................................54
8.10 Service...........................................................................................................55
8.11 Disassembling of the machine.......................................................................55
8.12 Decommissioning..........................................................................................55
8.13 Handling of waste..........................................................................................55
9. Guarantee .......................................................................................56
9.1 Certificate of guarantee .................................................................................56
9.2 Guarantee conditions.....................................................................................56
10. EC declaration of conformity .....................................................57

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FIGURE LIST
1. fig., Data table ..................................................................................................................................................... 8
2. fig., Machine types............................................................................................................................................... 9
3. fig., Sealing types................................................................................................................................................. 9
4. fig., E-type front ................................................................................................................................................. 13
5. fig., E-type back ................................................................................................................................................. 14
6. fig. Hand pinch protection.................................................................................................................................. 15
7. fig., User interface (KPAD) ................................................................................................................................. 15
8. fig., The packaging of the machine .................................................................................................................... 16
9. fig., E-type.......................................................................................................................................................... 17
10. fig., E-type with stand ...................................................................................................................................... 18
11. fig., Power plug (EU) ........................................................................................................................................ 19
12. fig., Assembling the support ............................................................................................................................ 20
13. fig., Assembling the table................................................................................................................................. 21
14. fig., Assembling the support table ................................................................................................................... 22
15. fig., Mounting E-type to the stand ................................................................................................................... 23
16. fig., Machine type code on KPAD ..................................................................................................................... 24
17. fig., Cooling time depending the setting [sec] - for standard machines .......................................................... 25
18. fig., Machine cycle time depending of machine length (if the cooling time = 2) [sec] –for standard machines27
19. fig., Positioning the film reel ............................................................................................................................ 30
20. fig., Positions of the working table................................................................................................................... 31
21. fig., Remove the perlon wire ............................................................................................................................ 36
22. fig., Remove the PTFE cover............................................................................................................................. 36
23. fig., Turning the latch of tensioner................................................................................................................... 37
24. fig., Opening the lid of tensioner...................................................................................................................... 37
25. fig., Remove the silicone profile ....................................................................................................................... 38
26. fig., Cutting knife.............................................................................................................................................. 38
27. fig., Connect the sealing wire to the faston terminal ....................................................................................... 39
28. fig., Lead the perlon wire into the PTFE cover .................................................................................................. 39
29. fig., Lead the PTFE cover into the groove ......................................................................................................... 39
30. fig., Remove the left arm cover........................................................................................................................ 41
31. fig., Pull out the upper perlon wires ................................................................................................................. 41
32. fig., Remove the PTFE cover............................................................................................................................. 42
33. fig., Remove the two screws ............................................................................................................................ 42
34. fig., Open the sealing wire tensioner................................................................................................................ 43
35. fig., Cutting knife.............................................................................................................................................. 43
36. fig., Connect the sealing wire to the faston terminal ....................................................................................... 44
37. fig., Lead the perlon wire to PTFE cover ........................................................................................................... 44
38. fig., Incorrect insertion of PTFE cover............................................................................................................... 44

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39. fig., Replace the cutting blade ......................................................................................................................... 45
40. fig., Remove the arm cover .............................................................................................................................. 46
41. fig., Unscrew the retaining screws ................................................................................................................... 47
42. fig., Push down the sealing bar ........................................................................................................................ 47
43. fig., Remove the cutting knife assembly........................................................................................................... 48
44. fig., Replace the fuse........................................................................................................................................ 49

DOC000290_001 7/57
Version modifications:
v4 2020.08.06
1.5 Machine types
2.1 Technical parameters
2.3 Build up
2.6 Weight and dimensions of the packed machine
2.7 Machine weight and dimensions without stand
4 Adjustments of the machine
8.4 The changing of the wear parts / How to change PTFE cover and sealing wire on
machines with sealing wire temperature sensor
8.6 Wiring diagram with external POC
8.7 Wear parts for standard machines
8.8 Wear parts for machines with sealing wire temperature sensor
8.9 Wear parts structure
v3 2020.06.04
1.4 Added Company name and production date to machine data label
2.1 IP class modification
8.3 Added required tools list
8.4 Change the upper PTFE in gloves
8.9 Added decommissioning information
10. Added EC declaration of conformity
Figure reference correction in all document
Adding Hacona Kft address to first page
v2 2020.04.09
4.1 Switching on the machine
5.5 Boxing the machine
6.2 Machine overheating
8.6 Service

DOC000290_001 8/57
1. Introduction
1.1 Introduction
You have bought a machine with outstanding features and performance and we thank
you very much for your confidence in choosing it. The HACONA system is unique in its
kind. The technological development and quality of the components, as well as the
materials used in the manufacturing and the testing process are the best guarantee of
proper operation and long-lasting liability.
1.2 The scope of application
Thanks to its particular operation circuit the machine, can be used both as bag
making machine and as a plain sealing machine to seal the filled bags. At the production
of bags, the film can be perforated by running it through the perforating machine itself.
1.3 Foils that can be used
You can use the following films: PE, LDPE, HDPE, PP, PO, PVC, BOPP and any other
laminated films that have a thermoplastic film inside as all thermoplastic films. The
maximum material thickness is between 10 - 500µ (Bi-Active 800 µ).
These films are also manufactured and distributed by Hacona Kft. The special features
of our films (customized with logo, drawings and text) assure their outstanding reliability,
with regard both to compliance with laws in force and to an excellent machine performance.
1.4 Machine identification
In every communication with the Manufacturer concerning the machine, always give
the type and the serial number of the machine specified on the plate on the rear part of
the machine.
1. fig., Data table

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1.5 Machine types
for example:
E
I
B
-
4
2
0
2. fig., Machine types
E: machine family
I: Inox (silver anodized aluminium surface treatment). The other machines without
“I” sign has powder painted surface
B: Bi-Active sealing machine is heating the foil from the upper and lower sealing bar.
This assures, that the heat flows through the material from both sides and 800 micron
foil can be sealed
D: Double sealing. The machine makes two normal sealing at one time
EBD: Biactive double. The machine makes two better efficiency sealings
T: “T” means that the machine is equipped with a sealing wire temperature sensor.
For example: EIBD-420T
E-type and EB-type
ED-type and EBD type
3. fig., Sealing types

DOC000290_001 10/57
420: sealing length in millimeters
E
EB
ED
EI
EIB
EID
EBD
EIBD
EU
GB
US
EU
GB
US
EU
GB
US
EU
GB
US
EU
GB
US
EU
GB
US
US
EU
GB
US
EU
GB
420
✔
✔
✔
☑
☑
☑
✔
✔
☑
✔
✔
✔
✔
✔
✔
✔
✔
✔
☑
☑
☑
☑
☑
☑
620
✔
✔
✔
☑
☑
☑
✔
✔
☑
✔
✔
✔
✔
✔
✔
✔
✔
✔
☑
☑
☑
☑
☑
☑
820
☑
☑
☑
☑
☑
✖
☑
☑
✖
☑
☑
☑
☑
☑
✖
☑
☑
✖
✖
✖
✖
✖
✖
✖
1020
✔
✔
✔
✖
✖
✖
✖
✖
✖
✔
✔
✔
☑
☑
✖
✖
✖
✖
✖
✖
✖
✖
✖
✖
1320
☑
☑
☑
✖
✖
✖
✖
✖
✖
✔
✔
✔
☑
☑
✖
✖
✖
✖
✖
✖
✖
✖
✖
✖
✔
Mass production
☑
Unique production only
✖
Not produced

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2. Technical descriptions
2.1 Technical parameters
•Power supply EU and GB: ……...………………………………………….……………. 230V, 50Hz
•Power supply USA: ……..……...…………………………………………….……………. 110V, 60Hz
•Recommended circuit breaker EU / USA: ……..……………………………… C16A / C15A
•The electric power of every machine during standby mode is less than …. 30 W
•Sealing power and nominal current (only when the machine is sealing)
Sealing power
Nominal current
E
EB, EBD
ED
E
EB, EBD
ED
EU
GB
USA
EU
GB
USA
EU
GB
USA
EU
GB
USA
EU
GB
USA
EU
GB
USA
[W]
[A]
420
650
1300
1300
2600
1300
2600
3
6
6
12
6
12
620
900
1800
1800
3600
1800
3600
4
8
8
16
8
16
820
1250
2500
2500
✖
2500
✖
5,5
11
11
✖
11
✖
1020
1500
3000
✖
✖
✖
✖
✖
✖
6,5
13
13
✖
✖
✖
✖
1320
2000
4000
✖
✖
✖
✖
✖
✖
8
16
16
✖
✖
✖
✖
Note: When the sealing starts the starting current is usually much higher than it is
described in the previous table
•Electric shock protection rating: …………………………………………………………. I.st class
•IP protection: ……………………………………….………… IP33 (with option IP 34 or IP43)
•Sealing width: …………………………………………………………….……….. 5mm (0,197 inch)
•Sealing temperature range: ……………………………………………………………….100-230°
Settings and temperatures below are informative data only ad applies to standard
E-type machine without sealing wire temperature sensor:
01 - 09
100°C - 120°C
10 - 39
130°C - 160°C
40 - 69
150°C - 190°C
70 - 99
170°C - 230°C
•Safety system: ………………………………………………………………… hand pinch protection
•User interface: ……………………….. 3 buttons and two digit numeric display (KPAD)
•Closing (or opening) time of the sealing bar ……………………………………..… ~ 1 sec
•Sealing wire temperature sensor efficiency (specified types only) ……... no data

DOC000290_001 12/57
2.2 Max. sealable packaging sizes
Type
Max. film width [mm]
Max. film width
[inch]
E-420 / EB-420 / ED-
420 / EI-420 / EIB-420 /
EID-420 / EIBD-420
420
16
E-620 / EB-620 / ED-
620 / EI-620 / EIB-620 /
EID-620 / EIBD-620
620
24
E-820 / EB-820 / ED-820
/ EI-820 / EIB-820 /
EID-820
820
32
E-1020 / EB-1020 /
ED-1020 / EI-1020 /
EIB-1020 / EID-1020
1020
40
E-1320 / EB-1320 /
ED-1320 / EI-1320 /
EIB-1320 / EID-1320
1320
50

DOC000290_001 13/57
2.3 Build up
The main switch is located on the right side of the machine. To switch on, set the main
switch to "I".
Note: When turned on, the main switch lights up in orange.
4. fig., E-type front
1. Main switch
6. Cutting knife
11. Sealing wire
2. Power plug (EU)
7. Sealing bar end cap
12. Machine frame
3. Keypad (KPAD)
8. Sealing bar arm
13. Sealing wire
temperature sensor (ST-
SW) *
4. Sealing bar end cap
9. Wire tensioner lid
14. External sealing
power controller (POC) *
5. Sealing bar profile
10. Side covers
15. Fans (at the bottom
of the machine) (FAN) *
*indicated types only
1
2
3
4
1
5
6
7
8
8
9
10
10
12
11
10
13
14
15

DOC000290_001 14/57
5. fig., E-type back
1. Foot pedal connector
2. Foilstop profile
2.4 Safety function
The machine has a built in hand pitch protection. If the fingers are between the sealing
bars while they are closing the magnet can not turn on and the motor is still running so the
sealing bar will automatically open then close again until you take out your hand.
1
2

DOC000290_001 15/57
6. fig. Hand pinch protection
2.5 Machine interface (KPAD)
There are three buttons on the right of the machine and a small display.
7. fig., User interface (KPAD)
1. Setting the sealing time (upper button)- the first number is changing
2. Setting the cooling time (middle button)- the second number is changing
3. The function button (lower button)
4. Two digit numeric display
1
2
3
4

DOC000290_001 16/57
2.6 Weight and dimensions of the packed machine
8. fig., The packaging of the machine
Type
Size [mm] /[inch]
Length x Width x Height
Weight [kg] / [pounds]
E-420 / EB-420 / ED-
420 / EI-420 / EIB-420 /
EID-420
732,8 x 262,8 x 265,6 mm
28.8 x 10.3 x 10.45 “
17,8 kg / 39 lb
E-620 / EB-620 / ED-
620 / EI-620 / EIB-620 /
EID-620
932,8 x 262,8 x 265,6 mm
36.7 x 10.3 x 10.45 “
20,5 kg / 45 lb
E-820 / EB-820 / ED-
820 / EI-820 / EIB-820 /
EID-820
1132,8 x 262,8 x 265,6 mm
44.6 x 10.3 x 10.45 “
25,3 kg / 55 lb
E-1020 / EB-1020 /
ED-1020 / EI-1020 / EIB-
1020 / EID-1020
1332,8 x 262,8 x 265,6 mm
52.5 x 10.3 x 10.45 “
28,5 / 62 lb
E-1320 / EB-1320 /
ED-1320 / EI-1320 / EIB-
1320 / EID-1320
1632,8 x 262,8 x 265,6 mm
64.3 x 10.3 x 10.45 “
33,3 / 73 lb
EIBD-420
732,8 x 400 x 265,6 mm
28.8 x 16 x 10.45
20 kg / 44 lb
EIBD-620
932,8 x 400 x 265,6 mm
36.7 x 16 x 10.45
23,7 kg / 52 lb

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2.7 Machine weight and dimensions without stand
9. fig., E-type
Type
Size [mm] / [inch]
Length x Width x Height
Weight [kg] / [pounds]
E-420 / EB-420 / ED-420 /
EI-420 / EIB-420 / EID-420
600 x 213 x 240 mm
23.6 x 8.4 x 9.5 “
16,6 kg / 36 lb
E-620 / EB-620 / ED-620 /
EI-620 / EIB-620 / EID-620
800 x 213 x 240 mm
31.5 x 8.4 x 9.5 “
19,0 kg / 41 lb
E-820 / EB-820 / ED-820 /
EI-820 / EIB-820 / EID-820
1000 x 213 x 240 mm
39.4 x 8.4 x 9.5 “
23,5 kg / 51 lb
E-1020 / EB-1020 / ED-
1020 / EI-1020 / EIB-1020 /
EID-1020
1200 x 213 x 240 mm
47.3 x 8.4 x 9.5 “
26,5 kg / 58 lb
E-1320 / EB-1320 / ED-
1320 / EI-1320 / EIB-1320 /
EID-1320
1500 x 213 x 240 mm
59 x 8.4 x 9.5 “
30,9 kg / 68 lb
EIBD-420
600 x 380 x 240 mm
23.6 x 14.9 x 9.5 “
18,8 kg / 41,4 lb
EIBD-620
800 x 380 x 240 mm
31.5 x 14.9 x 9.5 “
22,2 kg / 48,9 lb

DOC000290_001 18/57
2.8 Machine weight and dimensions with stand
10. fig., E-type with stand
Type
Size [mm] / [inch]
Length x Width x Height
Weight [kg] / [pounds]
E-420 / EB-420 / ED-
420 / EI-420 / EIB-
420 / EID-420
550 x 560x 1040 mm
21.6 x 22 x 40.9 “
26,6 kg / 58 lb
E-620 / EB-620 / ED-
620 / EI-620 / EIB-
620 / EID-620
750 x 560 x 1040 mm
29.5 x 22 x 40.9 “
30 kg / 66 lb
E-820 / EB-820 /
ED-820 /EI-820 /
EIB-820 / EID-820
950 x 560 x 1040 mm
37.4 x 22 x 40.9 “
35,6 kg / 78 lb
E-1020 / EB-1020 /
ED-1020 / EI-1020 /
EIB-1020 / EID-1020
1150 x 560 x 1040 mm
45.3 x 22 x 40.9 “
39,6 kg / 87 lb
E-1320 / EB-1320 /
ED-1320 / EI-1320 /
EIB-1320 / EID-1320
1450 x 560 x 1040 mm
57 x 22 x 40.9 “
45,6 kg / 100 lb

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3. Machine installation
3.1 Transport and positioning of the machine
Handle the machine with the greatest care at transport and positioning. Cut the strap
with scissors and remove the machine out of the carton box. The machine has to be placed
in dry and well ventilated room on stable floor, so that the working flow is not impeded.
3.2 Environmental conditions
Place the machine in a suitable environment, free from humidity, gases, explosives and
combustible materials.
Working environmental conditions:
Temperature: from +5ºC to +40ºC
Relative humidity: from 30% to 90%, without condensation
3.3 Electrical connection
Before executing electrical connections, make sure the mains voltage matches the
one on the plate on the back part of the machine and the grounding contact complies
with the safety rules in force. In case of doubts concerning the mains voltage, contact
the local public Electric Works.
11. fig., Power plug (EU)
OBSERVE HEALTH AND SAFETY REGULATIONS!
GROUNDING OF THE UNIT IS OBLIGATORY

DOC000290_001 20/57
3.4 Using the machine without stand
The machine can be used without fixing on a table or on a stable surface when no support
are available.
3.5 Assembling the support and the accessories
Assemble the stand, table and the stand table as shown below. Care should be taken
when assembling, to tighten the bolts in any case.
12. fig., Assembling the support