Hamilton Beach OG02 Installation and operating instructions

840212200
Type OG02 Gas Grill
Assembly and Operation Manual
Consumer Affairs: 1-800-267-2826
FOR OUTDOOR USE ONLY
Hamilton Beach Brands, Inc.
Glen Allen, Virginia 23060
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STOP! TO PREVENT DAMAGING YOUR GRILL, READ THIS
MANUAL FIRST FOR IMPORTANT UNPACKING AND
ASSEMBLY INSTRUCTIONS!

TABLE OF CONTENTS
BEFORE YOU BEGIN
Message to Our Users .............................................................................................................. 3
Safety Symbols ......................................................................................................................... 3
Installation/Safety Precautions ................................................................................................. 4
Propane and Gas Warning ....................................................................................................... 4
Grill Parts List ............................................................................................................................ 5
Grill Parts Diagram .................................................................................................................... 8
ASSEMBLY
Before the Assembly ................................................................................................................ 9
Assembly Steps ...................................................................................................................... 13
POST-ASSEMBLY
Gas Connection ...................................................................................................................... 28
Leak Testing ............................................................................................................................ 31
Final Installation Checklist ...................................................................................................... 32
Grill Lighting Instruction .......................................................................................................... 33
Operating Instruction .............................................................................................................. 35
Using the SmokeStation™ Wood-Chip Smoker ................................................................... 37
Using the Culinary Baskets and Tray ..................................................................................... 37
Safety Tips .............................................................................................................................. 38
Care and Maintenance ........................................................................................................... 38
Troubleshooting ...................................................................................................................... 40
Food Safety ............................................................................................................................ 41
Grill Storage ............................................................................................................................ 41
• If you smell gas:
1. Shut off gas to the grill.
2. Extinguish any open flames immediately.
3. Open the grill lid.
4. If the odor persists, keep away from the grill and call your gas supplier or your
fire department immediately.
wDANGER
• Do not store or use gasoline or other flammable items in the vicinity of this grill or
any other appliance.
wWARNING
2

BEFORE YOU BEGIN
Thank you for your purchase of our gas grill. We sincerely hope you will enjoy using our fine
products.
• Please read this user’s manual in its entirety before using the grill.
• Please contact Consumer Affairs if you have any questions.
• Please read this user’s manual carefully. Failure to follow the provided instruction can
result in serious bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in
or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this user’s manual with the customer after delivery and/or
installation.
NOTE TO CONSUMER: Leave this user’s manual in a convenient place for future reference.
The symbols listed here are being used throughout this manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
This symbol indicates an imminently hazardous
situation which will result in death or serious bodily
injury if not followed properly.
wDANGER
wWARNING This symbol indicates serious bodily injury may result
if the instructions are not followed.
wCAUTION This symbol indicates a hazardous situation which
may result in minor or moderate bodily injury if the
instructions are not properly followed.
MESSAGE TO OUR USERS
SAFETY SYMBOLS
3

4
• This grill is designed to use natural gas only. This grill does not include natural gas hose.
Purchase the proper natural gas hose from local reputable dealer.
• The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code,ANSI Z223.1/NFPA 54, or CAN/CSA
B149.1, Natural Gas and Propane Installation Code, or CAN/CSA B149.2, Propane
Storage and Handling Code.
• If an external electrical source is utilized, the outdoor cooking gas appliance, when installed,
must be electrically grounded in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1. Keep the power cord of the motor away from the hot surfaces of the
grill while in use. Remove and store the motor in a dry place when not in use.
• This grill is safety-certified for use in the United States and Canada only. Never modify
to use in other places. Modification may cause serious bodily injury or property damage.
Hamilton Beach is not responsible for any modifications, and all warranties will be void.
wWARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
BEFORE YOU BEGIN
INSTALLATION/SAFETY PRECAUTIONS
1. Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Wash your hands after handling this product.
wWARNING
CALIFORNIA PROPOSITION 65
TOTAL GAS CONSUMPTION:
Total gas consumption (per hour) of OG02 grill with all burners on HI:
Main burners 40,000 Btu/hr
Smoke burner 6,500 Btu/hr
Side burner 13,000 Btu/hr
Total 59,500 Btu/hr

5
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
DESCRIPTION
Lid
Silicone Rubber Bumper
Insulation Spacer, Lid Handle
Lid Handle
Logo Plate
Bezel, Temperature Gauge
Temperature Gauge
Culinary Basket
Culinary Tray
Cotter Pin
Main Burner
SmokeStation Burner
Cooking Grate
Heat Diffuser (Flame Tamer)
Rotate Rod, Side-Burner Lid
Side-Burner Lid
Side-Burner Grid
Side Burner
Located Pin, Side Burner
Ignitor Wire, Side Burner
Side-Burner Base
Right-Side Shelf
Right-Side Shelf Support
Right-Side Shelf Wall
Gas Valve, Side-Burner
Manifold, Side-Burner
Control Knob
Right-Front Leg
Right Panel
Right-Back Leg
QUANTITY
1
4
2
1
1
1
1
2
1
9
4
1
2
4
1
1
1
1
4
1
1
1
1
1
1
1
5
1
1
1
PART NUMBER
990129200
990137200
990137300
990127500
990135300
990135400
990127300
990134800
990134900
990137400
990128200
990131600
990134700
990128100
990132400
990132600
990132700
990132900
990133000
990132800
990133100
990133200
990133400
990133300
990141300
990132000
990128500
990134600
990131400
990131300
BEFORE YOU BEGIN
GRILL PARTS LIST

KEY
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
DESCRIPTION
Match Holder Bracket
(Nylon Knot)
Match Holder
Rotate Pin, Lid
Firebox
Culinary Basket Bracket
Control Panel Bracket
Door Bracket
Right-Door Pin Bracket
Left-Door Pin Bracket
Magnet Box
Magnet
Grease Accumulate Panel
Grease Cup Clip
Grease Cup
Manifold, Main Burner
Gas Valve, Main Burner
Gas Valve, SmokeStation™
Burner
Side Burner, Gas Pipe
Control Panel
Control Knob, SmokeStation™
Burner
Bezel, SmokeStation™
SmokeStation™ Tray
Bezel, SmokeStation™ Tray
SmokeStation™ Tray Handle
Right Door
Toolbox Bracket
QUANTITY
1
1
2
1
1
2
1
1
1
2
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
PART NUMBER
990137000
990137100
990137500
990129300
990137600
990137700
990132200
990135700
990131000
990132300
990132500
990130900
990135000
990135100
990131900
990141100
990141200
990137900
990131500
990138000
990138100
990135200
990138200
990138300
990132100
990134400
BEFORE YOU BEGIN
GRILL PARTS LIST
6

KEY
57
58
59
60
61
62
63
64
65
66
67
68
69
DESCRIPTION
Toolbox
Left Door
Bottom Shelf
Swivel Caster, Right-Front
Swivel Caster With Brake,
Left- and Right-Back
Standard Caster, Left-Front
Back Panel
Left-Front Leg
Left Panel
Left-Back Leg
Left-Side Shelf
Left-Side Shelf Support
Left-Side Shelf Wall
QUANTITY
1
1
1
1
2
1
1
1
1
1
1
1
1
PART NUMBER
990134300
990131100
990133900
990133800
990138400
990138500
990131200
990134100
990134500
990134200
990135800
990140800
990140900
BEFORE YOU BEGIN
GRILL PARTS LIST
7

BEFORE YOU BEGIN
GRILL PARTS DIAGRAMGRILL PARTS DIAGRAM
8

ASSEMBLY
BEFORE THE ASSEMBLY
READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK
GRILL PARTS FROM SHIPPING BOX.
STEP 1:
1. Open shipping box by slicing down its edges with a box cutter. Take out the four legs and
bottom shelf. Next, remove the door bracket, grease cup, and grease cup clip. Take two
doors and two side panels out of protective Styrofoam, as shown in Fig. A, but leave grill
head in Styrofoam until Step 2. Remove all parts from plastic bags.
9
Back Panel
Cardboard
Door Bracket
Grill Head Fig. A
Grease Cup and
Grease Cup Clip
Panels
Doors
Manual
Legs
Bottom Shelf
Styrofoam
Styrofoam
Cardboard
Styrofoam
Cardboard

ASSEMBLY
BEFORE THE ASSEMBLY
STEP 2:
1. With the aid of an assistant, turn grill head over on its side as shown in Fig. B below and
remove the top Styrofoam piece. Lay the Styrofoam piece flat on the floor. With the aid
of an assistant, lift the grill head out of the bottom Styrofoam piece. Place the grill upright
on the other styrofoam piece as shown in Fig. C.
NOTICE: DO NOT place the grill head directly on the floor or the grease tray could become
bent.
Fig. C
Fig. B
Styrofoam
Grill Head
10

ASSEMBLY
BEFORE THE ASSEMBLY
STEP 3:
1. Open grill lid, as shown in Fig. D, and take out the small boxes packed within the grill head.
Remove all packing materials and remove all parts from boxes as shown in Fig. D.
NOTICE: If there is any resistance during the process of opening the lid, it is mostly likely due
to the styrofoam shown in Fig. D. While using one hand to open the lid, use the other hand to
hold the styrofoam in place (i.e., to keep it from wanting to move with the lid). This should
make the lid easier to open.
Fig. D
Styrofoam
Styrofoam
Hardware
Pack
Culinary
Baskets
Culinary Tray
Grill Head
Heat Diffuser
Cardboard
Cooking
Grates
Left- and
Right-Side
Shelf Wall
Toolbox
Casters
Box
Box
Box
Left-Side Shelf
Left- and Right-
Side Shelf
Support
Culinary
Basket
Bracket
Toolbox
Bracket
Side-Burner
Assembly
Side-Burner
Grid
11
Styrofoam
Cardboard

PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY
STEP BY STEP
Tools Required:
• #2 Phillips screwdriver and needlenose pliers (not provided)
• The following hardware is provided in the blister pack:
ASSEMBLY
BEFORE THE ASSEMBLY
M4 x 10 Screw (8) M4 x 12 Screw (3) M4 Compression Washer (4)
1.3 x 26 Cotter Pin (2) M5 x 10 Screw (39) M5 x 15 Screw (4)
Match Holder Bracket (Nylon Knot) (1) Match Holder (1)
M6 x 13 Screw (S.S.) (2) M6 x 13 Screw (28) M6 Compression Washer (4)
12

STEP 1: Bottom Shelf
1. Attach the tank holder to the bottom shelf with two (2) cotter pins as shown in Fig. 1a.
2. Attach the casters to the bottom shelf with sixteen (16) M6 x 13 screws as shown in Fig. 1b.
3. NOTE: Use care when installing each caster into the correct position.
ASSEMBLY
ASSEMBLY STEPS
Standard
Caster
Swivel
Caster
Swivel Caster
With Brake
Fig. 1a
Fig. 1b
13

ASSEMBLY
ASSEMBLY STEPS
STEP 2: Left Panel
1. To attach left panel, align left leg holes with holes on left panel (marked “L”) as shown in
Fig. 2.
2. Attach left-front leg (marked “Left Front”) and left-back leg (marked “Left Back”) to left panel
with eight (8) M5 x 10 screws as shown in Fig. 2.
STEP 3: Right Panel
1. To attach right panel, align right leg holes with holes on right panel (marked “R”) as shown in
Fig. 3.
2. Attach right-front leg (marked “Right Front”) and right-back leg (marked “Right Back”) to right
panel with eight (8) M5 x 10 screws as shown in Fig. 3.
Fig. 2
Fig. 3
14

ASSEMBLY
ASSEMBLY STEPS
STEP 4: Side Panel
1. Align side panel leg holes with holes on each side of the bottom shelf as shown in Fig. 4.
2. Attach left and right panels to the sides of the bottom shelf with six (6) M6 x 13 screws as
shown in Fig. 4.
Fig. 4
15

ASSEMBLY
ASSEMBLY STEPS
STEP 5: Back Panel
1. Attach back panel to the bottom shelf with two (2) M6 x 13 screws as shown in Fig. 5.
2. Attach back panel to the left- and right-side shelves with four (4) M5 x 10 screws as shown
in Fig. 5.
Fig. 5
16

ASSEMBLY
ASSEMBLY STEPS
STEP 6: Door Bracket
1. Align door bracket holes with holes on front legs. Attach bracket to the front legs with four (4)
M5 x 15 screws as shown in Fig. 6.
....NOTE: Attach the bracket so that the magnets are at the bottom.
Fig. 6
17

ASSEMBLY
ASSEMBLY STEPS
STEP 7: Grill Head to Cart
NOTE: This step requires two people to lift and position grill head onto cart.
1. Carefully lower the grill head onto the cart. Open lid and attach head to cart with four (4)
M6 x 13 screws and M6 compression washers as shown in Fig. 7a.
2. Attach culinary basket bracket to the back firebox with four (4) M4 x 10 screws and four (4)
M4 compression washers as shown in Fig. 7b.
Fig. 7a
Fig. 7b
18

ASSEMBLY
ASSEMBLY STEPS
STEP 8: Doors
1. Attach toolbox bracket to back of right door with four (4) M4 x 10 screws as shown in Fig. 8a;
then attach three (3) M4 x 12 screws to back of right door without fully inserting the screws
and hang the toolbox onto the screws as shown in Fig. 8b.
2. Insert the lower left door pin into the hole on the bottom shelf. Push down the upper door pin,
aligning it beneath the hole in door pin bracket, and release pin so that it inserts into the hole
as shown in Fig. 8c.
3. Repeat Step 2 for the right door.
4. Insert the nylon knot into the hole on the side panel; then put the match holder in it and
capture it as shown in Fig. 8d.
Fig. 8a Fig. 8c
Fig. 8b Fig. 8d
19

ASSEMBLY
ASSEMBLY STEPS
STEP 9: Left-Side Shelf
1. Attach left-side shelf support and left-side shelf wall to the left-side shelf with five (5)
M5 x 10 screws from up to down as shown in Fig. 9a.
2. Hang shelf onto left-front and left-back legs as shown in Fig. 9b.
3. Attach shelf to firebox as follows:
• Open lid. Attach left shelf to the left-side panel from inside to outside of the firebox
with one (1) M6 x 13 (stainless steel) screw as shown in Fig. 9b.
• Attach left shelf to the left-side panel from outside to inside of firebox with four (4)
M5 x 10 screws as shown in Fig. 9c.
•
Attach shelf from the back to the left-side panel with two (2) M5 x 10 screws and connect
left-side shelf support and left-side shelf wall with one (1) M5 x 10 screw as shown in Fig. 9c.
20
Fig. 9a
Fig. 9c
Fig. 9b