Haojue HJ110-5 User manual

Haojue HJ110-5 99011H53150H000 V01 EN 2016-5-27 (1)
HJ110-5
USER’S MANUAL
This manual should be considered a permanent part of the
motorcycle and should remain with the motorcycle when resold
or otherwise transferred to a new owner or operator. The
manual contains important safety information and instructions
which should be read carefully before operating the motorcycle.
ENGLISH
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IMPORTANT
BREAK-IN INFORMATION FOR YOUR
MOTORCYCLE
The initial 500km are the most important in the life of your
motorcycle. Proper break-in operation during this time
will help ensure maximum life and performance from your
new motorcycle. Haojue parts are manufactured from
high quality materials, and machined parts are finished
to close tolerances. Proper break-in operation allows
the machined surfaces to polish each other and mate
smoothly.
Motorcycle reliability and performance depend on special
care and restraint exercised during the break-in period.
It is especially important that you avoid operating the
engine in a manner which could expose the engine parts
to excessive heat.
Please refer to the “BREAK-IN” section for specific break-
in recommendations.
BWARNING/BCAUTION/NOTICE/NOTE
Please read this manual carefully and strictly follow the
instructions described herein. To emphasize important
issues, the words “BWARNING”,“BCAUTION”,
“NOTICE” and “NOTE” are used in this manual. Please
pay special attention to these sections.
BWARNING
May endanger the safety of the rider, neglecting
this information might lead to harm and injury.
BCAUTION
Highlights special precautions or procedures that
must be followed in order to avoid damaging the
motorcycle.
NOTICE
Indicates a potential hazard that could result in
motorcycle or equipment damage.
NOTE: Special explanations for easier maintenance or
further clarification of important instructions.
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FOREWORD
Motorcycling is one of the most exhilarating sports and,
to ensure your riding enjoyment, you should become
thoroughly familiar with the information presented in this
Owner’s Manual before riding your motorcycle.
The proper care and maintenance that your motorcycle
requires is outlined in this manual. By following these
instructions closely you will ensure a long trouble-free
operating life for your motorcycle. Your authorized Haojue
dealer has experienced technicians that are trained to
provide your motorcycle with the best possible service
with the right tools and equipment.
All information, illustrations, photographs and
specifications contained in this manual are based
on the latest product information available at the time
of publication. Due to improvements or other changes,
there may be some discrepancies in this manual. Haojue
reserves the right to make changes at any time.
Please note that this manual applies to all specifications
for all respective destinations and explains all equipment.
Therefore, your model may have different standard
features from those shown in this manual.
CONTENTS
CONSUMER INFORMATION 4
ACCESSORY INSTALLATION AND MOTORCYCLE
LOADING 4
SERIAL NUMBERS LOCATION 5
SAFE RIDING RECOMMENDATION 6
CONTROLS 7
LOCATION OF PARTS 7
KEYS 8
IGNITION SWITCH (MAIN SWITCH) 8
ANTI-THEFT LOCK LID 9
SADDLE LOCK SWITCH 9
DASHBOARD 10
LEFT HANDLE SWITCHES 11
RIGHT HANDLE SWITCHES 12
FUEL TANK 13
FUEL COCK 13
GEAR SHIFT LEVER 14
REAR ABSORBER SPRING ADJUSTMENT 14
REAR BRAKE PEDAL 15
KICK START LEVER 15
STORAGE CASE 15
HELMET HOOK 16
TOOL KIT 16
PARKING STAND 16
REAR CARRIAGE 16
FUEL AND OIL RECOMMENDATIONS 17
FUEL OCTANE RATING 17
ENGINE OIL 17
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BREAK-IN 18
INSPECTION BEFORE RIDING 20
RIDING TIP 21
STARTING THE ENGINE 21
STARTING OFF 23
USING THE TRANSMISSION 24
RIDING ON HILLS 25
STOPPING AND PARKING 25
INSPECTION AND MAINTENANCE 27
MAINTENANCE SCHEDULE 27
ROUTINE MAINTENANCE INSPECTION TABLE
28
REGULAR LUBRICATION TABLE 29
BATTERY 29
AIR CLEANER 30
SPARK PLUG 33
ENGINE OIL AND OIL STRAINER 34
CLUTCH 36
CARBURETOR 36
THROTTLE CABLE PLAY 36
FUEL EVAPORATION POLLUTANT SYSTEM 37
FUEL FILTER 37
DRIVE CHAIN 38
BRAKES 39
TIRES 42
LIGHT AND SIGNAL 43
FUSE 44
TROUBLESHOOTING 45
TRANSPORTATION 46
STORAGE 46
NOTICE OF BATTERY USAGE 47
TABLE OF SPECIFICATIONS 49
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CONSUMER INFORMATION
ACCESSORY INSTALLATION AND
MOTORCYCLE LOADING
The addition of unsuitable accessories can lead to unsafe
operating conditions. It is not possible for Haojue to
test each accessory on the market or combinations of
all the available accessories; however, your dealer can
assist you in selecting quality accessories and installing
them correctly. Use extreme caution when selecting and
installing the accessories on your motorcycle and consult
your Haojue dealer if you have any questions.
BWARNING
Improper accessories or refitting can make your
motorcycle unsafe and can lead to an accident.
BWARNING
Never refit the motorcycle with improper or poorly
installed accessories. Follow all instructions in
this owner’s manual regarding accessories and
refitting. Use genuine Haojue accessories or
equivalent that have been designed and tested for
your motorcycle. Consult your Haojue dealer if you
have any questions.
•Never exceed the G.V.W (Gross Vehicle Weight) of
this motorcycle. The G.V.W. is the combined weight
of the machine, accessories, payload, rider and
passenger. When selecting your accessories, keep in
mind the weight of the rider as well as the weight of the
accessories. The additional weight of the accessories
may not only create an unsafe riding condition but may
also affect rider stability.
G.V.W.: 251kg (553lbs) at the tire pressures (cold)
Front: 175kPa (1.75kgf/cm2)
Rear: 225kPa (2.25kgf/cm2)
•Install accessories which may affect aerodynamics,
such as a fairings, windshields, backrests, saddlebags
and travel trunks, as low as possible, as close to the
motorcycle and as near to the center of gravity as is
feasible. Check that the mounting brackets and other
attachment hardware are rigidly mounted.
•Check for proper ground clearance and bank angle.
Inspect that the accessory does not interfere with the
operation of the suspension, steering or other control
operations.
•Accessories fitted to the handlebar or the front fork
area can create serious stability problems. The extra
weight will cause the motorcycle to be less responsive
to your steering control. The weight may also cause
oscillations in the front end and lead to instability
problems. Accessories added to the handle-bars or
front fork should be as light as possible and kept to a
minimum.
•Certain accessories displace the rider from his or her
normal riding position. This limits the freedom of
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movement of the rider and may limit his or her ability
to control the motorcycle.
•Additional electric accessories may overload the
existing electrical system. Severe overloads may
damage the wiring harness or create a dangerous
situation due to sudden loss of electrical power during
the operation of the motorcycle.
•The motorcycle may be affected by a lifting condition
or by instability in cross winds or when being
overtaken or overtaking large vehicles. Improperly
mounted or poorly designed accessories can result in
an unsafe riding condition or lead to an accident.
•Do not pull a trailer or sidecar. This motorcycle is not
designed to pull a trailer or sidecar.
SERIAL NUMBERS LOCATION
1Vehicle identification number (VIN)
2Engine number
The vehicle identification number (VIN) 1and/or the
engine number 2are used to register motorcycle. They
are also used to assist your dealer when ordering parts or
referring to special service information.
The vehicle identification number 1is stamped on the
saddle frame, it can be seen when the saddle is open.
The engine number 2are stamped on the left crankcase.
Please write down the numbers in the box provided below
for your future reference.
VIN:
Engine number:
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SAFE RIDING RECOMMENDATION
Motorcycle riding requires that some extra precautions be
taken to ensure the safety of the rider and passenger.
These precautions are: Never ride a motorcycle under the
influence of alcohol or drugs.
WEAR A HELMET
Motorcycle safety equipment starts with a quality helmet.
One of the most serious injuries that can occur is a head
injury. Always wear a properly approved helmet. You
should also wear eye protection.
RIDING APPAREL
Loose, fancy clothing might be uncomfortable and unsafe
while riding a motorcycle. Choose clothing of high quality
and fit when riding.
INSPECTION BEFORE RIDING
Review thoroughly the instructions in the “INSPECTION
BEFORE RIDING” section of this manual. Do not forget
to perform an entire safety inspection to ensure the safety
of the rider and its passenger.
FAMILIARIZE YOURSELF WITH YOUR MOTORCYCLE
Your riding skills and mechanical knowledge are the
foundations for safe riding practices. We suggest that you
practice riding your motorcycle in a non-traffic situation
until you are thoroughly familiar with your motorcycle and
its controls. Remember: Practice makes perfect!
KNOW YOUR SKILLS
Ride within the boundaries of your own skills at all times.
Knowing these limits and staying within them will help you
avoid accidents.
BE EXTRA SAFETY CAUTIONS ON BAD ROAD
CONDITION
Riding in bad road conditions, especially wet ones,
requires extra caution. Braking distances double on rainy
days. Stay off painted surface marks, manhole covers
and areas in which the road appears greasy as they can
be especially slippery. Use extreme caution at railway
crossings, metal grates and bridges. Whenever in doubt
with of the road conditions, slow down!
SPEED LIMIT
Never ride at excessive speeds or high engine speeds.
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CONTROLS
LOCATION OF PARTS
1Left handle switches
2Instrument panel
3Ignition switch (main
switch)
4Right handle switches
5Throttle grip
6Front brake lever
7Air cleaner
8Gear shift leve
9Main stand
:Side stand
;Helmet hook
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<Kick start lever
=Engine oil dipstick
>Rear brake pedal
KEYS
This motorcycle comes
equipped with a main ignition
key and a spare one. Keep
the spare key in a safe place.
NOTE: There is a little piece
with the keys, please copy
the codes on the piece for
standby.
Codes of the keys:
IGNITION SWITCH (MAIN SWITCH)
The ignition switch contains three
positions:
“*” (on) position
The ignition circuit is completed and
the engine can now be started. The
key cannot be removed from the
ignition switch in this position.
“%” (off) position
The ignition circuit are cut off. The engine will not start.
The key can be removed.
“4” (steering lock) position
In order to lock up the steering, first turn the handlebars
to the left, insert the key in the “%” position, turn
counterclockwise to the “4” position. The steering is then
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locked. The ignition circuit are cut off.
BWARNING
Before turning the ignition switch to the “4”
position, safely stop the motorcycle and support it
with the main stand.
BWARNING
Never attempt to move the motorcycle when the
steering is locked.
BWARNING
Do not turn the ignition switch key to the “4”
position when riding the motorcycle, otherwise the
motorcycle will lose control.
ANTI-THEFT LOCK LID
Position OPEN Position SHUT
This motorcycle is equipped with a anti-theft lock lid on
the ignition switch.
To close the lid, make the protruding position 2of the
ignition switch key 1align with and enter the groove of
the lid 3, and turn from position “OPEN” 5to position
“SHUT” 4.
To open the lid, make the protruding position 2of the
ignition switch key 1align with and enter the groove of
the lid 3, and turn from position “SHUT” 4to position
“OPEN” 5.
NOTE: Close the anti-theft lock lid before you leave the
motorcycle, for it may significantly improve security.
NOTE: Washing the motorcycly in winter or, parking the
motorcycle in outside, the anti-theft lock lid must be
closed. Preventing the water into the lid and freezing,
otherwise the seat lock can not be open. Don’t rotate the
key forcible to open the seat lock, otherwise the seat lock
will be destroyed. Above the zero celsius temperature,
please park the motorcycle for a few minutes, the lid rotate
naturally, so the seat lock can be opened.
SADDLE LOCK SWITCH
To unlock the saddle, insert the
ignition switch key into the saddle
lock and turn it clockwise. To lock
the saddle, push it to make its spring
bolt fastened in the locking position.
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DASHBOARD
BCAUTION
Do not spray the dashboard with high-pressure
water directly.
BCAUTION
Never wipe the dashboard with any cloth that
has been in contact with gasoline, kerosene,
alcohol, brake fluids or other organic solvents, or
else the dashboard will suffer partial cracking or
discoloration as a result.
GEAR INDICATOR 1
The indicator on the dashboard
panel indicates the current gear the
motorcycle is in. There are gear 1, 2,
3 and 4. When shifting gears, these
indicators will light up. When shifted
to the neutral position, the indicator (green) “N” will light
up.
LEFT TURN SIGNAL INDICATOR LIGHT 2=
When the turn signal switch is pushed to left, the panel
left turn signal indicator light will flicker accordingly.
NOTE: If the turn signal fails to work due to a broken bulb
or faulty wire connection, the indicator on the dashboard
will remain light up continuously or flicker at a high
frequency.
ODOMETER 3
The odometer displays the total mileage of this motorcycle
from the beginning of operation.
RIGHT TURN SIGNAL INDICATOR LIGHT 48
When the turn signal switch is pushed to right, the panel
right turn signal indicator light will flicker accordingly.
NOTE: If the turn signal fails to work due to a broken bulb
or faulty wire connection, the indicator on the dashboard
will remain light up continuously or flicker at a high
frequency.
FUEL GAUGE 5$
When the pointer reaches the red area, there is little fuel
left in the fuel tank. You must refill as soon as possible.
When the pointer reaches “F”, the fuel tank is full.
NOTE: The level indicated by the fuel gauge may
change during frequent ignition switch operation, urgent
acceleration or deceleration, motorcycle incline or uphill
or downhill riding. This is normal.
NOTE: When the motorcycle is held upright, turn the
ignition switch to the “*” position, don’t start the engine,
the fuel gauge will indicate correctly.
HIGH BEAM INDICATOR LIGHT 69
The high beam light indicator will light up when the high
beam headlight is turned on.
SPEEDOMETER 7
The speedometer indicates the riding speed in km per
hour.
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NEUTRAL GEAR INDICATOR LIGHT 8N
When the gear is in the neutral position, this indicator will
light up. If others, this indicator will be off.
LEFT HANDLE SWITCHES
DIMMER SWITCH 1
“'” position
The headlight low beam and taillight
will light up.
“9” position
The headlight high beam and
taillight will light up. The high beam indicator on the
dashboard will also be lit.
BCAUTION
Holding the dimmer switch between “9” and “'”
position will turn on both “9” and “'” headlight
beams. This operation can damage the motorcycle.
Use the dimmer switch only at “9” and “'”
position. Do not stick tape on the headlight or
place objects in front of the headlight.
TURNING SIGNAL SWITCH 2= 8
Moving the switch to the “=” position will engage the
left turn signals. Moving the switch to the “8” position
will engage the right turn signals. The indicator on the
dashboard will also flash. To cancel turn signal operation,
push the switch inward.
BWARNING
Failure to use and failure to turn off the turn signals
can be hazardous Other drivers may misjudge your
course and this may result in an accident. Always
use the turn signals when you intend to change
lanes or make a turn. Be sure to turn off the turn
signals after completing the turn or lane change.
HORN BUTTON 3,
Pressing this button will trigger the horn.
CHOKE LEVER 4
(A) (B) (C)
To make starting convenient, the motorcycle is provided
with a choke. During a cold engine start, pull the choke
lever to the position (A) and open throttle grip slightly to
start the engine. After the engine is started, pull back
the choke lever by half to position (B) and open throttle
grip slightly to make the engine continually preheat until it
reaches the required temperature. Finally, pull the choke
lever back to its original position (C). During a hot engine
start, put the choke lever in position (C).
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Accelerate
RIGHT HANDLE SWITCHES
FRONT BRAKE LEVER 1
The front brake is applied by
grasping the brake lever gently
toward the throttle grip. The
brake light will be alight when
the brake lever is grasped
inward.
THROTTLE GRIP 2
The engine speed is controlled by the position of the
throttle grip. Turn it toward you to increase engine speed.
Turn it away from you to decrease engine speed.
ELECTRIC STARTUP BUTTON 3#
This button is used for operating the starter motor. With
the ignition switch at the “*” position, the engine stop
switch at “*” and the transmission in neutral, grasp the
clutch lever and push the electric starter button #to
operate the starter motor to start the engine.
BWARNING
Engaging the starter motor for five at a time can
damage the start motor and wiring harness from
overheating.
Do not engage the starter motor for more than five
seconds at a time. If the engine does not start after
several attempts, check the fuel supply and ignition
system. Refer to the “TROUBLESHOOTING”
section in this manual.
BWARNING
When cleaning the motorcycle, do not directly
clean its electric parts, particularly its handle
switch.
BWARNING
Do not use the electric start function and the kick
lever function at the same time.
BWARNING
Do not start the motorcycle when the fuel or engine
oil is insufficient.
LIGHT SWITCH 4
“+” position
The headlight, front position light, dashboard lights, tail
light will be turned on together.
“6” position
The front position light, dashboard lights, tail light will be
turned on together.
“&” position
All lights mentioned above will be turned off.
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FUEL TANK
1Fuel level 2Fuel tank
The fuel tank is located below the saddle. When the fuel
tank is to be refueled, open the saddle lock, lift the saddle,
rotate the fuel tank cap anticlockwise and remove it. After
the refueling is finished, pay attention to its slot and install
the fuel tank cap, and screw up it clockwise, press down
the saddle and lock the saddle lock.
BWARNING
Overfilling the fuel tank can cause the fuel to
overflow when it expands due to heat from the
engine or the sun. Fuel that overflows can catch
fire.
BWARNING
Never fill the fuel above the bottom of the filler
neck. Fuel and fuel vapor are highly flammable and
toxic. Risks of fire or positioning are present while
refueling.
Turn off the engine and keep flames, sparks and
heat sources away. Refuel only outdoors or in a
well-ventilated area. Do not smoke. Wipe up spills
immediately. Avoid breathing fuel vapors. Keep
children and pets away.
NOTE: When cleaning the motorcycle, do not flush the fuel
tank cap with high-pressure water or else high-pressure
water will possibly flow into the fuel tank.
FUEL COCK
“ON” (open) “OFF” (off)
“ON” (open) position
The normal operating position for the fuel cock handle is
in the “ON” position. In this position, fuel will flow from the
fuel cock to the carburetor whenever the fuel level in the
carburetor drops.
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“OFF” (off) position
Turn the handle to the “OFF” position whenever shutting
down the engine for more than a few minutes.
BCAUTION
When the motorcycle is turned off, the carburetor
may become excessively refueled or fuel may even
flow into the engine if the fuel cock handle is
constantly kept at the “ON” position. Starting the
engine in this condition may severely damage the
engine.
GEAR SHIFT LEVER
(A) (B)
(C)
(A)Forward steeping (B)Backward steeping
(C)Only when stopping
The operation of the gearshift is as shown above. After
a speed is chosen, the gear shift lever will automatically
return to its original position for next gear shifting.
When stopping, change the gear directly from the fourth
to neutral; when driving, you do not do that; and instead,
if necessary, change the gear gradually from the higher to
lower and finally neutral.
Reduce speed before down-shifting. And then pedal
down the pedal rod at the rear part of the gear rod
while slightly increasing the rotation speed of the engine
before the gear rod spontaneously restores to the original
position.
Increase speed before up-shifting. And then pedal down
the pedal rod at the fore part of the gear rod while slightly
decreasing the rotation speed of the engine before the
gear rod spontaneously restores to the original position.
When change the gear according to the steps above,
unnecessary wear on the drive train components and the
rear tire can be prevented.
BCAUTION
Before shifting, close throttle grip completely.
REAR ABSORBER SPRING ADJUSTMENT
The rear absorber spring pre-load is adjustable to
compensate for rider, load, driving style and road
conditions. The spring pre-load is adjustable to five
positions. Twist the spring tension ring to the desired
position with the spring adjuster. Position 1 provides
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the softest spring tension and position 5 provides the
stiffest. This motorcycle is delivered from the factory with
its adjuster set on position 2.
BWARNING
The rear absorber springs on the left and right
sides must be placed in the same position.
Improper adjustment will affect ride stability.
REAR BRAKE PEDAL
Press on the rear brake pedal to
engage the rear wheel brake. The
brake light will also be engaged.
KICK START LEVER
Located on the right side of the engine.
BWARNING
Do not use the electric starter and the kick start
lever at the same time.
BWARNING
After the engine is started, inspect whether the kick
lever has been returned to its normal position.
BWARNING
Do not start with the kick lever when the motorcycle
is supported on the side stand.
STORAGE CASE
The storage case is under the saddle. Open the saddle
lock, open the saddle, then will see the storage. To lock
saddle, put and press the saddle back to the original
position. This storage case has a capacity of 5kg.
BCAUTION
Water shouldn’t be let into the storage case.
BCAUTION
Temperature-sensitive things should not be kept in
the storage case.
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BCAUTION
Valuable things should not be stored in the storage
case if you need to be away for a while.
NOTE: If lock the saddle difficultly, press the tail of saddle,
locked the saddle.
HELMET HOOK
The method to use the helmet hook:
unlock the saddle, snap the helmet
buckle on the helmet hook, put
down the saddle and lock it, and
then take away the key.
TOOL KIT
The tool kit is under the saddle.
Open the saddle lock, it can be
taken out after the saddle is opened.
PARKING STAND
The motorcycle is equipped with both a main stand and a
side stand.
Main stand 1
To support the motorcycle with the main stand, tread on
the main stand 1rod, hold the steering handlebar with
your left hand, grasp the rear carriage 3with your right
hand and pull the motorcycle upward to a standstill.
Side stand 2
The side stand is for temporary parking. When use the
side stand, stop the engine, then rotate the side stand to
lower limit, leave your motorcycle on the side stand only
after confirming it is stable. 3
BWARNING
Riding with the side stand incompletely stowed can
result in an accident when you turn left. Always
retract the side stand completely before starting
off.
REAR CARRIAGE
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BWARNING
The rear carrier has a maximum load capacity 3kg,
otherwise ride balance might be affected making
riding dangerous or resulting in damage to the
chassis.
FUEL AND OIL RECOMMENDATIONS
FUEL OCTANE RATING
Use nonleaded gasoline with an octane rating of 90 or
higher.
NOTE: If leadless gasoline is used, the spark plug can
have a longer service life.
ENGINE OIL
Oil quality is a major contributor to your engine’s
performance and life. Always select good quality engine
oil. Use oil with an API classification of SF/SG. If SAE
10W-40 engine oil is not available, select an alternative
according to the following charts.
BCAUTION
The gasoline with lead and inferior oil will shorten
the servicen life of spark plug and catalytic agent in
the silencer. Unclean fuel will block the oil circuit
and herefore lead to abnormal engine operation.
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NOTE: Dispose of waste engine oil properly to avoid
environmental contamination. We suggest you to collect
the waste oil in a sealed container and take it to a nearby
recycling facility. Do not place it into a trash bin and do not
pour it on the ground.
BREAK-IN
Correctly breaking in the motorcycle can improve its life,
and at the same time fully bring out the performance
of motorcycle. The following guidelines explain proper
break-in procedures:
RECOMMENDED THROTTLE LIMIT
Throttle opening must not reach maximum during the new
motorcycle brake-in period; it is suggested to be less than
3/4 of the maximum, while snap-acceleration must be
avoided while riding.
VARY GEAR POSITION AND ENGINE SPEED
The gear position and engine speed should be changed
frequently instead of being kept in a constant gear
position and speed. During the break-in period, proper
acceleration will ensure a complete break-in. However, do
not exceed the recommended throttle opening limit.
BREAKING IN THE NEW TIRES
New tires need proper break-in to assure maximum
performance, just as the engine does. Wear in the
tread surface by gradually increasing your cornering lean
angles over the first 160 km before attempting maximum
performance. Avoid hard acceleration, hard cornering,
and hard braking for the first 160 km.
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