Happy Trails KTM950 User manual

Begin by removing the factory skid plate from the bike.
Install two threaded “Speed clips” onto the rear mounting
bracket as shown in Fig 1.
Bolt the rear mounting bracket onto the two holes at
the rear edge of the skid plate using two M825T bolts.
Leave these bolts loose to allow easier tment of the
skid plate.
Insert an M616T bolt through the countersunk hole at
the center of the skid plate. read the M6N nut onto
the bolt and tighten it to 9/lbs.
Fig1
Fig 2
Fig 3
Step 1
Step 2
Step 3
HTP5-4-88 KTM950/990 SKID PLATE
ank you for purchasing Happy Trails products. Our products are proudly hand made in Boise
Idaho, USA. If you have any questions or concerns about the installation of this product, please con-
tact us directly at 1-800-444-8770 or e-mail [e-mail].
Before you begin, place the bike on a hard level surface where you have room to work. Lay out the
parts included in this kit and compare to the parts list on the nal of these instructions. If any parts
or hardware are missing, contact us immediately at the number or email listed above.

Place the rubber insulator onto the bolt installed in
Step 3. e bolt is installed to center the rubber insula-
tor. It is held in place by pressure between the skid plate
and engine case.
Slide the rear mounting bracket in position at the
rear of the motor as shown in Step 5. Place an M8
Lock washer on each of the M825S bolts, and place an
M8 Flat Washer on top of each lock washer. Bolt the
mounting bracket and skid plate into the threaded tabs
as shown in Fig 5.
Bolt the triangular mounting plate into place as shown
in Step 6. Bolt it into place using two M820S bolts and
two M8 Flat Washers. Using a 6” long allen wrench
makes installation of this plate much easier. Tighten
these bolts to 18 /lbs.
Fig4
Fig 5
Fig 6
Step 4
Step 5
Step 6

4/8/13
Rev. 2
HH
Recommended Tools:
5mm Allen Wrench
6mm Allen Wrench
13mm Box End Wrench
Hardware List:
Skid Plate
Front Mounting Plate
Triangular Mounting Plate
Rubber Insulator Block
2 threaded“speed clips”
Next, bolt the skid plate in place using two M820C
bolts into the triangular bracket installed in Step 6. e
skid plate may need to be forced upward somewhat in
preloading the rubber insulator. Tighten these bolts to
18 /lbs.
Tighten the remaining bolts to 18 /lbs. Congratula-
tions! You’ve successfully installed your Happy Trails
KTM 950/990 Skid Plate!
Fig 7
Fig 8
Step 7
Step 8

KTM950/990 Skid Plate
X1
X2
X4
M6N
8mm FW
X2 X2
X1
M825T
M616T
M825S
M820S
M825C
X2
8mm Lock
Washer
X6