Happy Trails HTP7-2-7 User manual

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Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho,
USA. If you have any questions or concerns about the installation of this product, please contact us di-
rectly at 1-800-444-8770 or e-mail [email protected]om.
Before you begin, place the bike on a hard level surface where you
have room to work. Lay out the parts included in this kit and compare
to the parts list in these instructions. If any parts or hardware are
missing, contact us immediately at the number listed above.
NOTE:
When installing HT guards and racks, leave all bolts loose
until entire rack is fitted. This allows the rack to move and
take up differences in frame constructions. We recom-
mend that thread locking compound be used on all bolts.
Installation Instructions
Remove the turn signals.
Loosely install the angle brackets to the tail plate as shown
in the photos and the section drawing below. Use the
M8x20 Button Head bolts, Nylock nut, and 2 flat washers
each.
Loosely install the side plates as shown in the photo at the
right.
Fit the rack to the bike threading in the front mounts with the
M8x40 Socket head bolt.
Use the M8x50 Bolt at the rear mount. Fit the 1” spacer if
no SU racks are used. Make sure the turn signal tabs bend
inward towards the tail light.
Install the turn signals on the new tabs and route the wires
to the original connectors. Once everything is mounted,
tighten up all the bolts.
Suzuki dr200 tail plate htp7-2-7
Note: Photos may contain views of other
Happy-Trail products other than the product
you purchased. Please visit www.happy-
trail.com for information on those products.
T-3 Top Plate
Angle adapter
Side plate
M8x20 BH bolt
Frame mount for turn signals
Turn signal Tabs
1” Spacer use when not running SU racks

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Bolt List:
8 M8x20 BH Bolts
2 M8x50 SHCS
2 M8x40 SHCS
10 8mm Nylock Nuts
22 M8 Flat Washers
2 1” Spacers
Parts List:
(1) T3 Tail Plate
(2) Side Plates
(2) Angle Brackets
(2) Turn signal Tabs (same as 07KLR)
Bolt Kit
Instructions
Rev. 2
10/14/13
JE
HTP7-2-7-20
Rev 2—PN Change