Harmar Mobility csl500 Supplement
24SEP2021 | 630-00063-01 REV D
HELIX
CURVED
STAIR LIFT
INSTALLATION &
SERVICE MANUAL
HELIX: Install Manual
24SEP2021 | 630-00063-01 REV D
3
TABLE OF CONTENTS
HELIX CURVED STAIR LIFT
TABLE OF CONTENTS
SAFETY ........................................................................................4
....................................................... 4
....................................................... 4
INTRODUCTION ...................................................................... 5
.................................................. 5
............................................... 5
.................................................................. 5
............................................ 5
....................................................... 5
PREPARATION ........................................................................ 6
.......................................................... 6
.......................................................... 6
INSTALLATION ........................................................................ 7
................................................... 9
................................................. 10
...................................................... 11
........................... 12
................................................................. 13
..................................................... 13
............................................................... 14
............................................................... 14
.............................................................. 14
......................... 16
.................................................. 17
TROUBLESHOOTING .......................................................... 18
.................................................................. 18
MAINTENANCE ..................................................................... 19
............................ 19
..................................................... 20
HELIX: Install Manual
24SEP2021 | 630-00063-01 REV D
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SAFETY
HELIX CURVED STAIR LIFT: SECTION 1
!
Indicates a situation which can cause damage to
the lift and/or the environment, or cause the lift to
operate improperly.
NOTICE
Indicates a hazardous situaon that, if not avoided,
could result in minor or moderate injury.
CAUTION
!
Indicates a hazardous situaon that, if not
avoided, could result in death or serious injury.
WARNING
!
SECTION 1
SAFETY
SAFETY DEFINITIONS
NOTE: Indicates a condition that should be followed in
order for the lift to function in the manner intended.
SPECIAL CAUTIONS
!
•
•
•
•
•
•
•
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INTRODUCTION
HELIX CURVED STAIR LIFT: SECTION 2
SECTION 2
INTRODUCTION
DEVICE NAME: HELIX
READ AND UNDERSTAND
WARRANTY
TECHNICAL SPECIFICATIONS
CODE STATEMENT
COMMERCIAL
4 INCLINED STAIRWAY CHAIRLIFTS
4.1 Runways
4.1.1
4.1.2
4.1.3
4.6.4 Footrest Clearance.
RESIDENTIAL
7 PRIVATE RESIDENCE INCLINED STAIRWAY
CHAIRLIFTS
7.1 Runways
7.1.1
7.1. 2
HELIX: Install Manual
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PREPARATION
HELIX CURVED STAIR LIFT: SECTION 3
SECTION 3
PREPARATION
REQUIRED TOOLS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
OPTIONAL TOOLS:
•
•
•
INCLUDED PARTS
•
•
•
•
•
•
•
•
•
•
HELIX: Install Manual
24SEP2021 | 630-00063-01 REV D
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
SECTION 3
INSTALLATION
1.
See Figures 3-1 and 3-2.
Figure 3-1
NOTE: S is the leg position. F is the rail stabilizer and does
not go to the floor.
Figure 3-2
NOTE: You may complete the wiring while putting the rail
together or use a fish tape on the completed unit to run
the wire.
2.
3.
See Figure 3-3.
Figure 3-3
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
4.
See Figures 3-4 and 3-5.
Figure 3-4
Figure 3-5
See Figure 3-6.
Figure 3-6
5.
See Figure 3-7.
Figure 3-7
6.
See Figures 3-8 through 3-10.
Figure 3-8
Figure 3-9
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
Figure 3-10
7.
See Figure 3-11.
Figure 3-11
NOTE: When installing to the stairs, ensure the hardware
is long enough. If the carpet is very thick, it might require
longer hardware.
Watch out for tack strips. Avoid mounting on them. If you
can't avoid them, shims are required.
8.
BATTERY INSTALLATION
1.
See Figure 3-12.
Figure 3-12
2.
See Figure 3-13.
Figure 3-13
3.
See Figure 3-14.
Figure 3-14
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
4.
TEST RUN. Prior to bolting down the supports,
install the chassis and run it on the rail to check all
clearances. It may be necessary to bolt down one or
two legs to hold the rail in place. If necessary, move
the rail position to provide the best fit.
NOTICE
See Figure 3-15.
Figure 3-15
CHASSIS INSTALLATION
1.
See Figure 3-16.
Figure 3-16
2. See Figure 3-17.
Figure 3-17
3.
See Figure 3-18.
Figure 3-18
4.
See Figure 3-19.
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
Figure 3-19
SEAT INSTALLATION
1.
Do not lay chair on its back.
NOTICE
2.
See Figure 3-20.
Figure 3-20
3.
See Figure 3-21.
Figure 3-21
NOTE: Lubricate the seat post before installing using a
white lithium grease.
4.
See Figure 3-22.
Figure 3-22
5.
See Figure 3-23.
Figure 3-23
6.
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
MID-CHARGING STATION INSTALLATION
1.
See Figure 3-24.
Figure 3-24
2.
See Figure 3-25.
Figure 3-25
3.
See Figures 3-26 through 3-28.
Figure 3-26
Figure 3-27
Figure 3-28
4.
See Figure 3-29.
Figure 3-29
5.
See Figure 3-30.
Figure 3-30
6.
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
SUPPORTS
INDOOR UNITS
1.
See Figure 3-31.
Figure 3-31
NOTE: When on carpet, tighten down the floating legs
first, then tighten the set screw on them. Loosen the set
screws on the legs you were using for support and tighten
them to the floor. Tighten the sets screws.
OUTDOOR UNITS
1.
CHARGING STATION
1.
See Figure 3-32.
Figure 3-32
2. See Figure 3-33.
Figure 3-33
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
ALIGNMENT
1.
See Figure 3-34.
Figure 3-34
2.
3.
See Figure 3-35.
Battery
Charger
White +Red +
BlackBlack -
+
-
+
-
Figure 3-35
4.
See Figures 3-36 through 3-39.
Figure 3-36
Figure 3-37
Figure 3-38
Figure 3-39
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
FINAL LIMIT
1.
See Figure 3-40.
Figure 3-40
OVERSPEED
1. See Figure 3-41 and 3-42.
Figure 3-41
Figure 3-42
2.
If the unit res due to a runaway situaon contact
Harmar tech services to evaluate. The unit should
not be put back in service unl the reason for
overspeed acvaon has been determined.
WARNING
!
See Figure 3-43.
Figure 3-43
3.
See Figures 3-44 and 3-45 .
Figure 3-44
Figure 3-45
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
WIRELESS REMOTE
REPROGRAMMING
Note: The remote board will beep once and the chassis
board will beep once.
1.
See Figures 3-46 and 3-47.
Figure 3-46
Figure 3-47
HELIX: Install Manual
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INSTALLATION
HELIX CURVED STAIR LIFT: SECTION 3
OPERATIONAL CHECK
(outdoor unit
only)
(outdoor unit only )
(the overspeed feature will not
operate with the bolt in place.)
•
•
•
•
HELIX: Install Manual
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TROUBLESHOOTING
HELIX CURVED STAIR LIFT: SECTION 4
SECTION 4
TROUBLESHOOTING
CONTROLS
1.
2.
3.
4.
5.
6.
7.
Note: The unit will beep once when turned on and the wireless remote board will beep once. Beeps should be counted
after the unit is turned on and the first audible beep.
1
2
3
4
5
7
6
1
2
3
4
5
6
7
detected 8
9
HELIX: Install Manual
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MAINTENANCE
HELIX CURVED STAIR LIFT: SECTION 5
SECTION 5
MAINTENANCE
6-MONTH
MAINTENANCE CHECKLIST
(INDOOR & OUTDOOR UNITS)
CHASSIS & RAIL
(wear, cracks, rolling)
(wear, cracks, rolling)
(outdoor units only)
(outdoor units only)
SAFETY SWITCHES
ENSURE SWITCHES ARE WORKING BY
ACTIVATING EACH CONDITION
Seat (locking and seat cut-off switch)
(lift stops in up direction)
(lift stops in down direction)
lift stops in up direction)
(lift stops in down direction)
(lift stops in up direction)
(lift stops in down direction)
(lift runs
up and
down with
Emergency
Stop button
in run
position and
does not run
when in stop
position)
(power light "ON" when "I"
is pushed on power switch)
(power light "OFF" when
"O" is pushed on power switch)
(ensure it fires and
disables the power)
HELIX: Install Manual
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MAINTENANCE
HELIX CURVED STAIR LIFT: SECTION 5
CHASSIS STOP
(up and down buttons)
CHARGING STATION CONTACTS
(voltage reading between 27 and 29 volt)
(voltage reading between 27 and 29 volt)
GEAR RACK SAFETY STOP
(check tightness of stop)
(check tightness of stop)
MOUNTING BOLTS
ANNUAL CHECKLIST
(INDOOR & OUTDOOR UNITS)
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