Harwin M22520/2-01 User manual

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IS-01 Issue: 7 Date: 08.10.15 C/Note: 13121 Page 1 of
HAND CRIMP TOOL M22520/2
HAND CRIMP TOOL M22520/2HAND CRIMP TOOL M22520/2
HAND CRIMP TOOL M22520/2-
--
-01
0101
01
This Hand Crimp Tool has been designed for use with the following
This Hand Crimp Tool has been designed for use with the followingThis Hand Crimp Tool has been designed for use with the following
This Hand Crimp Tool has been designed for use with the following Crimp Contacts:
Crimp Contacts:Crimp Contacts:
Crimp Contacts:
Datamate
DatamateDatamate
Datamate Signal
SignalSignal
Signal C
CC
Crimp
rimp rimp
rimp S
SS
Sockets (when used with Positioner T57 7):
ockets (when used with Positioner T57 7):ockets (when used with Positioner T57 7):
ockets (when used with Positioner T57 7):
M80-01100XX .................. Large bore Female crimp contact for 22 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M80-01300XX .................. Small bore Female crimp contact for 2 -28 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M80-01900XX .................. Extra small bore female crimp for 28-32 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M80-0 000XX ................. Large bore Male crimp contact for 22 AWG wire
(used in L-Tek male crimp connectors).
M80-0 100XX .................. Small bore Male crimp contact for 2 -28 AWG wire
(used in L-Tek male crimp connectors).
M83-01100XX...................Large bore Female crimp contact for 22 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
M83-01300XX..................Small bore Female crimp contact for 2 -28 AWG wire
(used in all L-Tek, J-Tek and Mix-Tek female crimp connectors).
Data
DataData
Datamate Signal Crimp Pins
mate Signal Crimp Pinsmate Signal Crimp Pins
mate Signal Crimp Pins can also be crimped (when used with Positioner Z80
can also be crimped (when used with Positioner Z80can also be crimped (when used with Positioner Z80
can also be crimped (when used with Positioner Z80-
--
-193):
193):193):
193):
M80-19 00XX .................. Large bore Male crimp contact for 22 AWG wire
(used in J-Tek and Mix-Tek male crimp connectors).
M80-19500XX .................. Small bore Male crimp contact for 2 -28 AWG wire
(used in J-Tek and Mix-Tek male crimp connectors).
Datamate
Datamate Datamate
Datamate and M300 Power Crimp Contacts
and M300 Power Crimp Contactsand M300 Power Crimp Contacts
and M300 Power Crimp Contacts can also be crimped (when used with Positioner Z80
can also be crimped (when used with Positioner Z80can also be crimped (when used with Positioner Z80
can also be crimped (when used with Positioner Z80-
--
-
058):
058):058):
058):
M80-05500XX .................. Power Female crimp contact for 18-20 AWG
(used in M80-716 and M80-719 series).
M300-00100 5 ................ Power Female crimp contact for 18-20 AWG
M300-00200 5 ................ Power Female crimp contact for 22 AWG
M300-10100 5 ................. Power Male crimp contact for 18-20 AWG
M300-10200 5 ................ Power Male crimp contact for 22 AWG
Tool in open
Tool in open Tool in open
Tool in open
position
positionposition
position
Selector knob
Selector knobSelector knob
Selector knob
Safety clip
Safety clipSafety clip
Safety clip
Positioner
Positioner Positioner
Positioner
guide
guideguide
guide

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IS-01 Issue: 7 Date: 08.10.15 C/Note: 13121 Page 2 of
Crimp Contacts Continued:
Crimp Contacts Continued:Crimp Contacts Continued:
Crimp Contacts Continued:
K series Power Crimp Sockets can also be crimped (when used with Positioner ZK3609-00):
K3606- 6 ......................... Power Male crimp contact for 18 AWG.
K3607- 6 ......................... Power Female crimp contact for 18 AWG.
GENERAL INFORMATION
GENERAL INFORMATIONGENERAL INFORMATION
GENERAL INFORMATION
The Hand crimp tool M22520/2-01 consists of a basic hand tool, which should be used with a
positioner.
The contact is correctly crimped when the tool is free to open at the fully closed position, i.e.,
when the ratchet releases. The tool cannot be opened without completing the cycle.
TOOL PREPARATION
TOOL PREPARATIONTOOL PREPARATION
TOOL PREPARATION
1. Check that the tool is in the open position. Remove the safety clip from the positioner
guide (do not discard).
2. Insert the Positioner into the positioner guide and turn it 90° in the direction shown on the
tool, until the bayonet pins lock.
3. Install the safety clip back into the positioner guide (optional).
. Check Table 1 for the correct crimp tool setting of the wire size you wish to crimp.
5. Remove the safety clip from the selector knob (do not discard).
6. Lift and turn the selector knob until the correct crimp tool setting is lined up with the “Sel.
No.” arrow. Lower the selector knob, ensuring the locating peg lines up with a notch.
7. Install the safety clip back into the selector knob.

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IS-01 Issue: 7 Date: 08.10.15 C/Note: 13121 Page 3 of
CRIMPING PROCEDURE
CRIMPING PROCEDURECRIMPING PROCEDURE
CRIMPING PROCEDURE
1. Ensure that the wire to be crimped is within the specified range of sizes for the contact and the
crimp tool. Failure to use the specified wire size will result in poor quality crimps and possible tool
damage.
Table 1
Contact
ContactContact
Contact Crimp Type
Crimp TypeCrimp Type
Crimp Type Wire Gauge
Wire Gauge Wire Gauge
Wire Gauge
(AWG)
(AWG)(AWG)
(AWG)
Stranding
Stranding Stranding
Stranding
(mm)
(mm)(mm)
(mm)
Crimp Tool
Crimp Tool Crimp Tool
Crimp Tool
Setting
SettingSetting
Setting
Minimum
Minimum Minimum
Minimum
pull
pullpull
pull-
--
-of
ofof
off force
f forcef force
f force
M80-01100XX
M83-01100XX
M80-0 000XX
M80-19 00XX
Datamate
Large Bore 22 19/0.15 6 50N
M80-01300XX
M83-01300XX
M80-0 100XX
M80-19500XX
Datamate
Small Bore
2 7/0.2 6 N
26 7/0.15 6 25N
28 7/0.12 6 12.5N
M80-01900XX
Datamate
Extra small
bore
28 7/0.12 5 12.5N
30 1/0.25 7N
32 7/0.08 N
M80-05500XX Datamate
Power Crimp
20 19/0.2 8 85N
18 19/0.26 8 1 0N
M300-00100 5
M300-10100 5
M300 series
Large Bore
20 19/0.2 8 80
18 19/0.25 8 1 0
M300-00200 5
M300-10200 5
M300 Series
Small Bore 22 19/0.15 8 50
K36XX- 6 K Series
Power Crimp 18 Variable 8 1 2N
2. Cut the end of the cable to be terminated so that there is a clean cut end (Figure A). Strip the cable
to the correct length (Figure B) using a PTFE Wire stripper, preferably with adjustable rotating cutter.
This should result in all the strands lying together neatly. If the lay of the strands is disturbed, it
may be re-imposed with a slight twist.
Clean cut
Ø0.75mm max 28-32 AWG
Ø1.10mm max 22-28 AWG (M80)
Ø1. 0mm max 22 AWG (M300)
Ø1.80mm max 18-20 AWG
RIGHT
WRONG
2.00 ±0.15mm
M80
/300
Series
3.75 ±0.25mm K Series
Figure A Figure B
3. Position the crimp contact fully into the positioner, with the crimp barrel uppermost.

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IS-01 Issue: 7 Date: 08.10.15 C/Note: 13121 Page of
. Load the terminated end of the cable into the crimp barrel of the contact. Ensure the wire is fully
inserted, with all strands in place (see Figure C).
Figure C
5. Squeeze the handles of the crimp tool fully together, until ratchet releases. The handle will return to
the open position. Remove the crimped contact and wire. Check that there is no exposed or stray
wire, and that the insulation is fully within the end of the crimp barrel.
Note: The cross hole on the crimp barrel, although not an inspection hole (it is designed to assist
with plating processes) may give approximate guidance to the location of the conductor. After
crimping the contact, the indent may overlap this hole.
6. Crimp joints should be checked for:
a) Correct combination of cable, tool setting and crimp termination.
b) Correctness of form and location of crimp.
c) Freedom of fracture, rough edges and flash.
d) Adequate insertion of all conductor strands in the crimp barrel.
e) Absence of damage to the conductor or the insulation.
CONTACT
CONTACT CONTACT
CONTACT ASSEMBLY
ASSEMBLY ASSEMBLY
ASSEMBLY TO HOUSING
TO HOUSING TO HOUSING
TO HOUSING PROCEDURE
PROCEDUREPROCEDURE
PROCEDURE
M80 Series parts are assembled using Assembly Tool Z80-280 and Instruction Sheet IS-25.
M300 Series parts are assembled using Assembly Tool Z300-902 and Instruction Sheet IS- 0.
K Series parts are assembled using the Assembly Tool ZK3610-00 and Instruction Sheet IS-22.
CARE OF TOOL
CARE OF TOOLCARE OF TOOL
CARE OF TOOL
There is virtually no maintenance required for the M22520/2-01 tool. However, it is good practice to keep
the indenter tips free of residual colour band deposits and other debris. A small wire brush may be used
for this purpose.
We strongly recommend that you:
1. DO NOT
DO NOTDO NOT
DO NOT immerse tools in any cleaning solution.
2. DO NOT
DO NOTDO NOT
DO NOT spray oil into tool to lubricate.
3. DO NOT
DO NOTDO NOT
DO NOT attempt to disassemble tool or make repairs.
This is a precision crimp tool and should be handled as such.