Haulotte Group HA 20PX Manual

OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED LIFT
HA 20PX - HA 260PX
2420328780 - E 01.06 AUS

Distribué par / Distributed by/ Distribuito da
Haulotte France
Tél / Phone [phone]
Fax / Fax [phone]
Centre Mondial Pièces de Rechange
Spare Parts International Centre
Tél / Phone [phone]
Fax / Fax [phone]
Haulotte Hubarbeitsbühnen
Tél / Phone + 49 76 33 806 920
Fax / Fax + 49 76 33 806 82 18
Haulotte Portugal
Tél / Phone + 351 21 955 98 10
Fax / Fax + 351 21 995 98 19
Haulotte UK
Tél / Phone + 44 (0) 1952 292753
Fax / Fax + 44 (0) 1952 292758
Haulotte U.S. Inc.
Main tool free 1-877-HAULOTTE
Service tool free 1-877-HAULOT-S
Haulotte Asia
Tél / Phone + 65 6536 3989
Fax / Fax + 65 6536 3969
Haulotte Netherlands BV
Tél / Phone + 31 162 670 707
Fax / Fax + 31 162 670 710
Haulotte Australia PTY Ltd
Tél / Phone + 61 3 9706 6787
Fax / Fax + 61 3 9706 6797
Haulotte Italia
Tél / Phone + 39 05 17 80 813
Fax / Fax + 39 05 16 05 33 28
Haulotte Do Brazil
Tél / Phone + 55 11 3026 9177
Fax / Fax + 55 3026 9178
Haulotte Scandinavia AB u.b.
Tél / Phone + 46 31 744 32 90
Fax / Fax + 46 31 744 32 99
Haulotte Iberica - Madrid
Tél / Phone + 34 91 656 97 77
Fax / Fax + 34 91 656 97 81
Haulotte Iberica - Sevilla
Tél / Phone + 34 95 493 44 75
Fax / Fax + 34 95 463 69 44

Why use only Haulotte original spare-parts ?
1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION
Components, substitutions, or modifications other than the ones recommended by
Haulotte may recall in question the initial security conditions of our Haulotte equipment.
The person who would have intervened for any operation of this kind will take responsibility
and recall in question the EEC marking validity granted by Haulotte. The EEC declaration
will become null and void and Haulotte will disclaim regulation responsibility.
2. END OF THE WARRANTY
The contractual warranty offered by Haulotte for its equipment will no longer be applied
after spare-parts other than original ones are used.
3. PUBLIC AND PENAL LIABILITY
The manufacture and unfair competition of fake spare-parts will be sentenced by public and
penal law. The usage of fake spare-parts will invoke the civil and penal liability of the
manufacturer, of the retailer, and, in some cases, of the person who used the fake spare-
parts.
Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavish
copy” which, taking unjustified advantage of this operation, distorts the normal rules of
competition and creates a “parasitism” act by diverting efforts of design, perfection,
research of best suitability, and the know-how of Haulotte.
FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

4. QUALITY
Using Haulotte original spare-parts means guarantee of :
•High quality partsl
•The latest technological evolution
•Perfect security
•Peak performance
•The best service life of your Haulotte equipment
•The Haulotte warranty
•Haulotte technicians’ and repair agents’ technical support
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.
WHY NOT TAKE ADVANTAGE ?

Operating and maintenance instructions
i
Caution !
Caution !
GENERAL
You have just taken delivery of your HAULOTTE self-propelled platform.
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
• of complying with the safety instructions relating to the machine itself, its use
and its environment,
• of using it within the limits of its performances,
• of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
"Spares" catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with
the machine and is included
on the delivery note.
REMINDER:You are reminded that our machines comply with the provisions of
the "Machinery Directive" 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE, directive EMC/89/336/
CE and the provisions of the Australian Standards AS1418.10-1996.
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.

Operating and maintenance instructions
ii

Operation and Maintenance - HA20PX - HA260PX
iii
CONTENTS
1 - GENERAL RECOMMENDATIONS - SAFETY ............................................................ 1
1.1 - GENERAL WARNING ................................................................................................. 1
1.1.1 - Manual ..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2
1.2.1 - Operators ................................................................................................................................. 2
1.2.2 - Environment............................................................................................................................. 2
1.2.3 - Using the machine ................................................................................................................... 2
1.3 - RESIDUAL RISKS ....................................................................................................... 4
1.3.1 - Risks of jerky movements and tipping over ............................................................................ 4
1.3.2 - Electrical risk............................................................................................................................ 4
1.3.3 - Risk of explosion or burning..................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.4 - INSPECTIONS ............................................................................................................ 5
1.4.1 - Periodic inspections ................................................................................................................. 5
1.4.2 - Examination of machine suitability........................................................................................... 5
1.4.3 - State of conservation ............................................................................................................... 5
1.5 - REPAIRS AND ADJUSTMENTS................................................................................. 6
1.6 - CHECKS BEFORE RETURNING UNIT INTO SERVICE............................................ 6
1.7 - BEAUFORT SCALE .................................................................................................... 6
2 - PRESENTATION ......................................................................................................... 7
2.1 - IDENTIFICATION ........................................................................................................ 7
2.2 - MAIN COMPONENTS ................................................................................................. 8
2.3 - WORK AREA............................................................................................................... 9
2.3.1 - HA20PX work area .................................................................................................................. 9
2.3.2 - HA260PX work area .............................................................................................................. 10
2.4 - TECHNICAL CHARACTERISTICS ........................................................................... 11

Operation and Maintenance - HA20PX - HA260PX
iv
2.4.1 - Technical characteristics........................................................................................................ 11
2.5 - DIMENSIONS ............................................................................................................13
2.5.1 - Dimensions............................................................................................................................. 13
2.6 - LABELS......................................................................................................................14
2.6.1 - Common "yellow" labels......................................................................................................... 14
2.6.2 - Common "orange" labels........................................................................................................ 14
2.6.3 - Common "red" labels.............................................................................................................. 15
2.6.4 - Other common labels ............................................................................................................. 16
2.6.5 - Machine label references ....................................................................................................... 17
2.6.6 - Label positions ....................................................................................................................... 18
3 - OPERATING PRINCIPLE...........................................................................................19
3.1 - HYDRAULIC CIRCUIT...............................................................................................19
3.1.1 - Travel, telescoping, arm lifting and boom lifting movements.................................................. 19
3.1.2 - Slewing, jib lifting, platform rotation, compensation and steering movements....................... 19
3.1.3 - Telescoping, boom lifting, arm lifting and jib lifting cylinders.................................................. 19
3.2 - ELECTRIC CIRCUIT AND OPERATING SAFETY SYSTEMS ..................................19
3.2.1 - General................................................................................................................................... 19
3.2.2 - Automatic motor stop ............................................................................................................. 19
3.2.3 - Platform load check................................................................................................................ 20
3.2.4 - Tilt alarm - fault ...................................................................................................................... 20
3.2.5 - Travel speed........................................................................................................................... 20
3.2.6 - Hour counter........................................................................................................................... 20
3.2.7 - Range limitation (HA 260PX only).......................................................................................... 21
3.2.8 - Transport position command.................................................................................................. 21
3.2.9 - HEAD computer ..................................................................................................................... 21
3.2.10 - Length and angle sensors (HA260PX only) ........................................................................... 22
4 - USE.............................................................................................................................23
4.1 - OPERATING SAFETY SYSTEMS.............................................................................23
4.1.1 - Movement (controlled from the "platform" panel) ................................................................... 23
4.1.2 - Filling the fuel tank ................................................................................................................. 24
4.2 - UNLOADING - LOADING - MOVING - PRECAUTIONS............................................24
4.2.1 - Unloading with ramps............................................................................................................. 24