Haulotte Group HA15IP Manual

OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED LIFT
HA15IP
242 032 8470 - E 12.05 GB

Distribué par / Distributed by/ Distribuito da
Haulotte France
Tél / Phone [phone]
Fax / Fax [phone]
Centre Mondial Pièces de Rechange
Spare Parts International Centre

Tél / Phone [phone]
Fax / Fax [phone]
Haulotte Hubarbeitsbühnen
Tél / Phone + 49 76 33 806 920
Fax / Fax + 49 76 33 806 82 18
Haulotte Portugal
Tél / Phone + 351 21 955 98 10
Fax / Fax + 351 21 995 98 19
Haulotte UK
Tél / Phone + 44 (0) 1952 292753
Fax / Fax + 44 (0) 1952 292758
Haulotte U.S. Inc.
Main tool free 1-877-HAULOTTE
Service tool free 1-877-HAULOT-S
Haulotte Asia
Tél / Phone + 65 6536 3989
Fax / Fax + 65 6536 3969
Haulotte Netherlands BV
Tél / Phone + 31 162 670 707
Fax / Fax + 31 162 670 710
Haulotte Australia PTY Ltd
Tél / Phone + 61 3 9706 6787
Fax / Fax + 61 3 9706 6797
Haulotte Italia
Tél / Phone + 39 05 17 80 813
Fax / Fax + 39 05 16 05 33 28
Haulotte Do Brazil
Tél / Phone + 55 11 3026 9177
Fax / Fax + 55 3026 9178
Haulotte Scandinavia AB u.b.
Tél / Phone + 46 31 744 32 90
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Tél / Phone + 34 91 656 97 77
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Operating and maintenance instructions
i
Caution!
GENERAL
You have just taken delivery of your mobile elevating work platform
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
• of complying with the safety instructions relating to the machine itself, its use
and its environment,
• of using it within the limits of its performances,
• of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
«Spares» catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with the machine and is included on the delivery
note.
REMINDER:You are reminded that our machines comply with the provisions of
the «Machines Directive» 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE and directive EMC/89/
336/CE.
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.

Operating and maintenance instructions
ii

Why use only Haulotte original spare-parts ?
1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION
Components, substitutions, or modifications other than the ones recommended by
Haulotte may recall in question the initial security conditions of our Haulotte equipment.
The person who would have intervened for any operation of this kind will take responsibility
and recall in question the EEC marking validity granted by Haulotte. The EEC declaration
will become null and void and Haulotte will disclaim regulation responsibility.
2. END OF THE WARRANTY
The contractual warranty offered by Haulotte for its equipment will no longer be applied
after spare-parts other than original ones are used.
3. PUBLIC AND PENAL LIABILITY
The manufacture and unfair competition of fake spare-parts will be sentenced by public and
penal law. The usage of fake spare-parts will invoke the civil and penal liability of the
manufacturer, of the retailer, and, in some cases, of the person who used the fake spare-
parts.
Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavish
copy” which, taking unjustified advantage of this operation, distorts the normal rules of
competition and creates a “parasitism” act by diverting efforts of design, perfection,
research of best suitability, and the know-how of Haulotte.
FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

4. QUALITY
Using Haulotte original spare-parts means guarantee of :
xHigh quality partsl
xThe latest technological evolution
xPerfect security
xPeak performance
xThe best service life of your Haulotte equipment
xThe Haulotte warranty
xHaulotte technicians’ and repair agents’ technical support
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.
WHY NOT TAKE ADVANTAGE ?

Conduite et Entretien
i
SUMARY
1 - GENERAL RECOMMENDATIONS - SAFETY............................................................ 1
1.1 - GENERAL WARNING................................................................................................. 1
1.1.1 - Manual..................................................................................................................................... 1
1.1.2 - Labels ...................................................................................................................................... 1
1.1.3 - Safety....................................................................................................................................... 1
1.2 - GENERAL SAFETY INSTRUCTIONS......................................................................... 2
1.2.1 - Operators................................................................................................................................. 2
1.2.2 - Work environment.................................................................................................................... 2
1.2.3 - Using the machine................................................................................................................... 2
1.3 - RESIDUAL RISKS.......................................................................................................4
1.3.1 - Risks of jerky movements and tipping over ............................................................................. 4
1.3.2 - Electrical risk............................................................................................................................ 4
1.3.3 - Risk of explosion or burning..................................................................................................... 4
1.3.4 - Risks of collision ...................................................................................................................... 4
1.4 - INSPECTIONS ............................................................................................................ 5
1.4.1 - Periodic inspections................................................................................................................. 5
1.4.2 - Examination of machine suitability........................................................................................... 5
1.4.3 - State of conservation............................................................................................................... 5
1.5 - REPAIRS AND ADJUSTMENTS.................................................................................6
1.6 - VERIFICATIONS WHEN RETURNING TO SERVICE................................................6
1.7 - BEAUFORT SCALE ....................................................................................................6
1.8 - MINIMAL DISTANCES OF SAFETY...........................................................................7
2 - PRESENTATION ......................................................................................................... 1
2.1 - IDENTIFICATION........................................................................................................ 1
2.2 - MAIN COMPONENTS................................................................................................. 2
2.3 - WORKING AREA ........................................................................................................3
2.3.1 - Working area of the HA15IP.................................................................................................... 3

Conduite et Entretien
ii
2.4 - TECHNICAL CHARACTERISTICS..............................................................................4
2.4.1 - Technical characteristics of the HA15IP...................................................................................4
2.4.2 - Dimensions of the HA15IP......................................................................................................5
2.5 - LABELLING..................................................................................................................6
2.5.1 - Position of the labels................................................................................................................6
2.5.2 - «Yellow» labels ........................................................................................................................8
2.5.3 - «Red» labels ............................................................................................................................9
2.5.4 - Other labels............................................................................................................................ 10
2.5.5 - Labels specific to Holland.......................................................................................................11
2.5.6 - Labels specific to Australia.....................................................................................................11
3 - OPERATING PRINCIPLES........................................................................................13
3.1 - HYDRAULIC CIRCUIT...............................................................................................13
3.1.1 - Controlling machine movements............................................................................................13
3.1.2 - Drive movement.....................................................................................................................13
3.1.3 - Emergency manual operation and rescue..............................................................................13
3.2 - ELECTRICAL CIRCUIT AND SAFETY MECHANISMS.............................................14
3.2.1 - General points........................................................................................................................14
3.2.2 - Electronic speed variator........................................................................................................14
3.2.3 - Direct electrical drive movement............................................................................................ 14
3.2.4 - Control of the load in the platform.......................................................................................... 15
3.2.5 - Control of the tilt of the machine............................................................................................15
3.2.6 - High drive speed ....................................................................................................................15
3.3 - BATTERY STATUS/ HOUR METER CONTROLLER (BDI) ......................................15
3.3.1 - BATTERY STATUS................................................................................................................15
3.3.2 - HOUR METER.......................................................................................................................15
3.3.3 - RESETTING..........................................................................................................................15
4 - OPERATION...............................................................................................................17
4.1 - UNLOADING - LOADING - MOVING THE MACHINE...............................................17
4.1.1 - Unloading by lifting.................................................................................................................17
4.1.2 - Unloading using a ramp .........................................................................................................18
4.1.3 - Loading ..................................................................................................................................19
4.1.4 - Transport................................................................................................................................19
4.1.5 - Moving the machine...............................................................................................................19