Haulotte COMPACT 8 Product guide

Maintenance Book
C
OMPACT
8 (C 2032E) - C
OMPACT
8W (C 2047E) - C
OMPACT
10 (C 2747E) -
C
OMPACT
10N (C 2632E) - C
OMPACT
10N-1 - C
OMPACT
12 (C 3347E) -
C
OMPACT
14 (C 3947E)
4001012670 E 06.20 USA / GB
MAINTENANCE BOOK
Compact 8 (Compact 2032E)
Compact 8W (Compact 2047E)
Compact 10 (Compact 2747E)
Compact 10N (Compact 2632E) - Compact 10N-1
Compact 12 (Compact 3347E)
Compact 14 (Compact 3947E)

2 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
24203 0USA

3
CONTENTS
Maintenance Book
CONTENTS
A
PREFACE - FOREWORD
1 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B
SAFETY
1 - General safety rules. . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 - Maintenance implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 - Uncontrolled movement Hazard . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 - Electric Shock Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 - Maintenance and repair training. . . . . . . . . . . . . . . 15
2.1 - Owner's responsability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 - Technician's responsability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 - HAULOTTE Services®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 - Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 - Product modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6 - After Sales Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.7 - Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . 17

4
Maintenance Book
C
FAMILIARIZATION
1 - Primary machine components . . . . . . . . . . . . . . . . 20
1.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.2 - Maintenance support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.3 - manual extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.4 - Ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.5 - Platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.5.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 - List of actuators and sensors . . . . . . . . . . . . . . . . . 28
2.1 - Sensors and actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2 - Sensors detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 - Ingredient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 - Lubrication diagram. . . . . . . . . . . . . . . . . . . . . . . . . 32
6 - Machine specifications . . . . . . . . . . . . . . . . . . . . . . 34
6.1 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5
CONTENTS
Maintenance Book
D
INSPECTION AND MAINTENANCE
SCHEDULE
1 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3 - Preventive maintenance . . . . . . . . . . . . . . . . . . . . . 36
4 - Periodic inspection . . . . . . . . . . . . . . . . . . . . . . . . . 39
5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
MACHINE SHEET
MS0001 - Structural part inspection . . . . . . . . . . . . . . . 43
E001 -
Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
MS0002 -
Pins and bearing inspection . . . . . . . . . . . . . 49
MS0003 -
Cylinder inspection . . . . . . . . . . . . . . . . . . . . 53
E003 -
Hydraulic filter cartridge . . . . . . . . . . . . . . . . . . 57
MS0004 -
Braking test procedure . . . . . . . . . . . . . . . . . 59
MS0005 -
Torque Values . . . . . . . . . . . . . . . . . . . . . . . . 61
E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
E010 -
Steering wheel pivots . . . . . . . . . . . . . . . . . . . . 71
E011 -
Guide rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
E012 - Cylinder hinge . . . . . . . . . . . . . . . . . . . . . . . . . . 75
MS0020 -
Hoses inspection - Replacement . . . . . . . . . 77
MS0025 -
Electrical wiring . . . . . . . . . . . . . . . . . . . . . . . 81
E049 - Jib cylinder-Steering cylinder-Lift cylinder . . . 83
MS0133 -
Universal plug . . . . . . . . . . . . . . . . . . . . . . . . 87

6
Maintenance Book
E
TROUBLE SHOOTING AND DIAGRAM
1 - Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.1 - Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.2 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1.3 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
1.4 - Alarm codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
2 - Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.1 - System architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.1.1 - Variable speed drive socket pinning. . . . . . . . . . . . . . . . . . . . . . 94
2.1.2 - Serial card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
2.2 - Electric circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
2.2.1 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
2.2.2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
2.2.3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
2.2.4 - Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.2.5 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.2.6 - Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.3 - Hydraulic circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2.3.1 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2.3.2 - Hydraulic units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.3.2.1 - Details of MK5 hydraulic unit. . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.3.2.2 - Details of MK6 hydraulic unit. . . . . . . . . . . . . . . . . . . . . . . . . . 104
3 - Electric diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
4 - Hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . 110
F
RECORDS
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . 117

74001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A - Preface - Foreword
Preface - Foreword
Preface - Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position
people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or
alterations/modifications to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work
platform in the designated Manual Holder, at all times.
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual
are followed. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and
authorized personnel operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Compliance with safety instruction (machine, use, environment).
• Use of the equipment within the performance limits.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to
be confused with the technical specifications. Only the specifications in this manual should be used to study the
suitability of the equipment for the intended use.
This maintenance and repairs book is specific to the HAULOTTE® products listed on the cover page of this
manual. The maintenance book is intended for the on-site maintenance technician.
It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended
by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.
To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE Services®.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
completed.

8 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A - Preface - Foreword
1 - Symbols and colors
Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety
information.
The following safety symbols are used throughout this manual to indicate specific hazards and the hazard
severity level when operating or maintaining the Aerial Work Platform.
Symbol
Symbol Description
Danger : Risk of injury or death
Caution : Risk of material damage
Prohibition relating to work safety and quality
Reminder to use good practice or follow pre-operation checks
Cross-reference to another part of the manual
Cross-reference to another manual
Cross-reference to repair (contact HAULOTTE Services®)
Maintenance sheet
Recommended tools
Recommended part
Safety
N.B. : Additional technical information

94001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A - Preface - Foreword
Decals
N.B.-:-THE FOLLOWING SAFETY ADVISORIES ARE USED THROUGHOUT THIS MANUAL TO INDICATE SPECIFIC
HAZARDS WHEN OPERATING OR MAINTAINING THE TELEHANDLER.
Color Title Description
Danger : Indicates a hazardous situation which if not avoided,
WILL result in death or serious injury.
Warning : Indicates a hazardous situation which if not avoided,
COULD result in death or serious injury.
Caution : Failure to comply could result in minor or moderate
injury.
Notice : Indicates practices not related to personal injury.
Procedure : Indicates a maintenance operation.

10 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
A - Preface - Foreword
Notes

114001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
Safety
1 - General safety rules
1.1 - MAINTENANCE IMPLEMENTATION
Your safety and the safety of the people around are essential.
Make sure the work area is clean in order to not to pollute the system of the machine.
Before performing any maintenance interventions, place the machine in maintenance configuration.
The maintenance stand must be in place before any maintenance operation is begun.
Never leave the hydraulic cylinders fully extended before switching off the machine, or when stationary
for an extended period of time. Keep the elements of the machine in configuration of maintenance
thanks to mechanics devices.
Report that the machine is under maintenance by tagging the platform and ground control boxes.
COMPACT 8 (C 2032E) -
COMPACT 8W (C 2047E) COMPACT 10 (C 2747E) COMPACT 10N (C 2632E) - COMPACT 10N-1
COMPACT 12
(C 3347E)
COMPACT 14 - COMPACT 3947E
The maintenance support (on both sides of the machine)
must be put in place before any maintenance operations.

12 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
Note :
• Using the machine during maintenance is strictly forbidden.
• Do not climb onto the covers.
• The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting
anchors).
• Plug the end of any hoses removed, and cap any open ports to prevent contamination during
maintenance.
1.2 - UNCONTROLLED MOVEMENT HAZARD
Be aware of uncontrolled movement and always respect the following :
• Maintain clearance from high voltage lines.
• Maintain clearance from generators, radar, electromagnetic fields.
• Never expose the batteries or electrical components to water (high pressure washer, rain).
• Never tow the machine over extended distances.
• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.
• Never leave the hydraulic cylinders fully extended before switching off the machine, or when
stationary for an extended period of time.
• Put the machine in stowed position.
• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.
• Ensure all compartments are closed and secured.
• Chock the wheels.

134001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
1.3 - ELECTRIC SHOCK HAZARDS
The machine is not electrically insulated and does not provide protection from contact or proximity to
electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that no part of
the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines.
Minimum safe approach distances
N.B.-:-THIS TABLE IS APPLICABLE, EXCEPT WHEN THE LOCAL REGULATIONS ARE MORE STRICT.
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45
Do not operate the machine :
• Do not operate the machine when close to live power lines, consider
the movement of the machine and the sway of the electric power
lines particularly in windy conditions.
• Do not operate the machine during lightning, thunderstorms, snow/
ice or any weather condition that could compromise operator safety.
• Do not operate the machine during lightning or storms.
• Do not use the machine as a welding earth.
• Do not wash electrical components with a high pressure washer.
• Do not weld on the machine without first disconnecting the battery
terminals.
• The machine must not be used while charging the batteries.
• When using the platform AC power line, ensure it is protected with a
circuit breaker.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or operate
the machine until energized power lines are shut off.
In the event of accidental contact with a high voltage line, wait for the
power to the line be de-energized before attempting to operate the
machine.

14 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
1.4 - EXPLOSION / FIRE HAZARDS
Always wear protective clothing and eye wear when working with
batteries and power sources/systems.
N.B.-:-ACID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER.
• Do not work in an explosive or flammable atmosphere / environment.
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery in proximity of spark, open flame, lit
cigarettes.

154001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
2 - Maintenance and repair training
2.1 - OWNER'SRESPONSABILITY
The owner (or hirer) has the obligation to inform technician of the instructions contained in the Operator
Manual and Maintenance Book.
The owner (or hirer) has the obligation to renew all manuals or decals that are either missing or in bad
condition.
Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding maintenance of the
machine.
2.2 - TECHNICIAN'SRESPONSABILITY
The technician must read and understand the contents of this manual, operators manuals and the
decals affixed on the machine.
The technician must inform the owner (or hirer) if the manual or any decals are missing or in poor
condition, and of any malfunction of the machine.
2.3 - HAULOTTE SERVICES®
The HAULOTTE® is at your service in all 5 continents of the world via an extensive network of its own
factory trained technicians, who are ready to respond to your every need.
2.4 - TRAINING
Whether you want to just service your equipment or carry out a complete overhaul, HAULOTTE® can
provide you with a structured training program or we can tailor a program to suit your specific
requirements or circumstances. Training can cover the general operation of the equipment,
breakdowns, engine maintenance and repairs and electrical/hydraulic/mechanical repairs and trouble
shooting.
Only authorized and qualified operators may operate HAULOTTE® machines.

16 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
2.5 - PRODUCT MODIFICATION
In a constant effort to improve the quality of machines, HAULOTTE continually monitors technical
improvements that enable to develop products with improved safety and greater reliability. The target
being that HAULOTTE® always work to build confidence in the relationships with our customers.
These improvements will be shared via the following documents :
• OI : Obligatory Intervention, Safety information requiring immediate action (take into account
by HAULOTTE®).
• NI : Technical improvement requiring immediate action (take into account by HAULOTTE®).
• RI : Improvement proposed to customers to take into account during maintenance operation.
• PI : Product information for knowledge.
2.6 - AFTER SALES SERVICE
Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure the optimum use of your HAULOTTE product :
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the HAULOTTE®
Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts
interchangeability and correct machine operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.
2.7 - PRODUCT INFORMATION
Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety concern.
Any modification may violate Haulotte design parameters, local regulations and industry standards.
If you desire a modification to the product, submit a request in writing to HAULOTTE.
With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it
is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the
bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE Services®.
Do not hesitate to contact HAULOTTE Services® , should you have any questions relating to the issued
bulletin(s) or with questions on the policy itself.

174001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
3 - Conditions of warranty
Our warranty conditions and extension contracts are now available on the websites of our sales network :
www.haulotte.com

18 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
B - Safety
Notes

194001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
C - Familiarization
Familiarization
Notes

20 4001012670 E 06.20 USA / GB
Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N
(C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E)
C - Familiarization
1 - Primary machine components
1.1 - LAYOUT
COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10N - COMPACT 2632E -
COMPACT 10 - COMPACT 2747E - COMPACT 12 - COMPACT 3347E - COMPACT 14 - COMPACT 3947E
C87 C87
C20
C1
C6
C35
C75 C7
C42 C68C76
C2C142
C77
C59
C27
C88
C143 C142 C30 C58 C141
C154