Haulotte H14TX Product guide

Maintenance book
H14TX - HB40 - H16TPX - HB44J
4000364740 E12.14 US/GB
Maintenance book
H14TX - HB40 - H16TPX - HB44J
2420333230
E12.14
USA

2 4000364740 E12.14 US/GB
H14TX - HB40 - H16TPX - HB44J

3
CONTENTS
Maintenance book
CONTENTS
1 - Maintenance book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 - Instructions for intervention . . . . . . . . . . . . . . . . . . . . . . 15
B
RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3 - Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.1 - Decals and markings locations . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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Maintenance book
C
MAINTENANCE
1 - Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 - Reinforced inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6 - Major inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1 - Placing the machine in maintenance configuration. . . . . . . . . . . . . . . . 49
7.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3.1 - Recommendations on the conditions of maintenance . . . . . . . . 50
7.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3.2.1 - Bolts and Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3.2.2 - Pins and bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.3.2.4 - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.3.3 - Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.3.3.1 - Oil replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.3.3.2 - Replacing damaged of hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.3.3.3 - Evaluation of leaks on hydraulic cylinders . . . . . . . . . . . . . . . . . 56
7.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3.4.1 - Replacing damaged cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
E001 - Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
E002 - Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . . 61
E003 - Hydraulic filter cartridge . . . . . . . . . . . . . . . 63
E004 - Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
E005 -
Slew ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
E007 - Screws, bolts and nuts . . . . . . . . . . . . . . . . 75
E008 -
Turntable rotation gearbox . . . . . . . . . . . . . 77
E013 - Pulleys and wear pads. . . . . . . . . . . . . . . . . 79
E018 - Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
E022 -
Telescope . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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CONTENTS
Maintenance book
E
ELECTRIC CIRCUIT
1 - Wiring diagram-Main components . . . . . . . . . . . . . . . . . 89
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . . . 95
6 - Locations and functions of the main safety features . . 96
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8 - Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
F
HYDRAULIC CIRCUIT
1 - Hydraulic diagram-Main components. . . . . . . . . . . . . . . 99
2 - Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.1 - All or nothing solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
G
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

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Maintenance book

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4000364740 E12.14 US/GB
H14TX - HB40 - H16TPX - HB44J
You have just purchased a HAULOTTE® product
and we would like to thank you for your business.
1 - Maintenance book
As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case
supplied on delivery of your machine.
Person using this product must do so in accordance with the instruction provided in this manual.
We would particularly like to draw your attention to 2 essential points :
• Compliance with safety instruction (machine, use, environment).
• Use of the equipment within the performance limits.
2 - After Sales Service
Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure the optimum use of your HAULOTTE product.
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts
interchangeability and correct machine operation..
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

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H14TX - HB40 - H16TPX - HB44J
3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical characteristics/specifications
contained in this manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.

A
B
C
D
E
F
G
H
I
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4000364740 E12.14 US/GB
H14TX - HB40 - H16TPX - HB44J
A - Safety precautions
Safety precautions
1 - Recommendations
1.1 - MAINTENANCE BOOK
The maintenance book is intended for the on-site maintenance technician.
It is the on-site maintenance technician's duty to carry out the regular maintenance work
recommended by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.
To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE
Services®.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
interventions or adjustments on the safety systems or elements of HAULOTTE® machines.
They carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed.

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H14TX - HB40 - H16TPX - HB44J
A - Safety precautions
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical
information.
Symbol meanings
Symbol Description
Danger : Risk of injury or death
Caution : Risk of material damage
Prohibition relating to work safety and quality
Reminder : No identified risk, but a reminder of the need for common sense, good
practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
Maintenance sheet
Time required for intervention
Recommended tools
Recommended part
Safety
N.B. : Additional technical information