HB-THERM CLEAN-5 User manual

Instruction Manual
HB-CL2
Cleaning Unit

2 O8305-EN 2022-01
HB-Therm AG
Spinnereistrasse 10 (WU 3)
Postfach
9006 St. Gallen
Switzerland
www.hb-therm.ch
E-Mail [email protected]
Phone [phone]
Translation of original instruction
Contents
2022-01
O8305-EN
Instruction Manual
HB-CL2
Cleaning Unit
(Typenschild)

HB-CL2 Cleaning Unit
Contents
O8305-EN 2022-01 3
Index................................................................................................6
1General....................................................................................8
1.1 Information about this manual.....................................8
1.2 Explanation of symbols ...............................................9
1.3 Limitation of liability ...................................................10
1.4 Copyright...................................................................10
1.5 Warranty terms..........................................................11
1.6 Customer Service......................................................11
2Safety.....................................................................................12
2.1 Intended Use.............................................................12
2.2 Customer’s responsibility ..........................................13
2.3 Personnel requirements ............................................14
2.3.1 Qualifications..............................................14
2.3.2 Unauthorized persons................................15
2.4 Personal protective equipment..................................16
2.5 Specific dangers........................................................17
2.6 Safety devices...........................................................19
2.7 CE Declaration of Conformity for Machinery.............20
3Technical data ......................................................................21
3.1 General Information...................................................21
3.2 Emissions..................................................................21
3.3 Operating conditions .................................................21
3.4 Connection values.....................................................22
3.5 Nameplate.................................................................23
4Structure and function.........................................................24
4.1 Overview....................................................................24
4.2 Brief description.........................................................24
4.3 Functional principle ...................................................25
4.4 Medium......................................................................27
4.5 Connections...............................................................28
4.6 Additional equipment.................................................29
4.7 Operation modes.......................................................30
4.7.1 Main operating modes ...............................30
4.7.2 Modes of auxiliary operation......................30
4.8 Work and danger zones ............................................30
5Transport, packing and storage .........................................31
5.1 Safety notes for transport..........................................31
5.2 Transport...................................................................31
5.3 Transport inspection..................................................33
5.4 Packing......................................................................33
5.5 Symbols on the packing ............................................34
5.6 Storage......................................................................34
6Installation and initial commissioning...............................35

HB-CL2 Cleaning Unit
Contents
4 O8305-EN 2022-01
6.1 Safety ........................................................................35
6.2 Requirements for the installation location .................36
6.3 Installation work.........................................................36
6.3.1 Lock castors...............................................36
6.3.2 Setting up system connections..................37
7Control...................................................................................39
7.1 Keyboard...................................................................39
7.2 Operating structure....................................................41
7.3 Menu structure...........................................................42
8Operation ..............................................................................46
8.1 Switching on..............................................................46
8.1.1 Define agent...............................................47
8.1.2 Normal operation .......................................49
8.1 Switching off..............................................................58
8.2 Emergency stop.........................................................59
8.3 Functions...................................................................60
8.3.1 Skip current phase.....................................60
8.3.2 Tank emptying ...........................................60
8.3.3 Rinse tank..................................................61
8.3.4 Rinse tool...................................................62
8.3.5 Preserve tool..............................................62
8.4 Define access rights..................................................63
8.4.1 Set user profile...........................................63
8.4.2 Set operating release.................................64
8.4.3 Change access code .................................65
8.5 Settings......................................................................66
8.5.1 Setting time zone, date and time ...............66
8.5.1 Level...........................................................67
8.1 Monitoring..................................................................68
8.1.1 Tank temperature.......................................68
8.2 Explorer window........................................................69
8.3 Save/Load .................................................................70
8.3.1 Recording actual data................................72
9Maintenance..........................................................................74
9.1 Safety ........................................................................74
9.2 Open the unit.............................................................75
9.3 Maintenance schedule ..............................................77
9.4 Maintenance tasks ....................................................78
9.4.1 Cleaning.....................................................78
9.4.2 Clean tank, filter basket .............................78
9.4.3 Pressure measurement..............................79
9.4.4 Level measurement ...................................80
9.4.5 Software update.........................................81
9.4.6 Gain access to components.......................82
9.5 Logbook agent...........................................................83
10 Faults.....................................................................................84

HB-CL2 Cleaning Unit
Contents
O8305-EN 2022-01 5
10.1 Safety ........................................................................84
10.2 Fault indications.........................................................86
10.2.1 Fault indication display...............................86
10.3 Determine the cause of a fault ..................................86
10.4 Troubleshooting chart................................................87
10.5 Startup after eliminating fault.....................................88
11 Disposal ................................................................................89
11.1 Safety ........................................................................89
11.2 Disposal of materials.................................................89
12 Spare parts............................................................................90
12.1 Ordering spare parts .................................................90
13 Technical information..........................................................91
13.1 Electrical circuit diagram ...........................................91
13.2 Hydraulic scheme......................................................93
13.3 Item location..............................................................94
13.4 Legend.......................................................................97
Appendix
A Special execution
B Spare parts list

HB-CL2 Cleaning Unit
Index
6 O8305-EN 2022-01
Index
A
Access code .......................................................65
Access rights ......................................................63
Additional equipment..........................................29
B
Basic display.......................................................40
C
CE Declaration of Conformity.............................20
Chemicals specialist ...........................................15
Cleaning..............................................................78
Code ...................................................................65
Connection
Electrical .........................................................28
Electrical .........................................................22
fresh water ......................................................22
main and return line........................................22
Connection values ..............................................22
Connector
outlet ...............................................................22
Control ................................................................39
Customer Service ...............................................11
D
Danger zones .....................................................30
dangers...............................................................17
Date, set .............................................................66
Define agent .......................................................47
Dilution factor......................................................60
Disposal..............................................................89
Disposal of materials ..........................................89
Drain connection.................................................22
E
Electric current....................................................17
Electrical circuit diagram.....................................91
Emissions ...........................................................21
F
Faults..................................................................84
cause...............................................................86
indications.......................................................86
overview..........................................................86
Functional principle.............................................25
Functions ........................................................... 60
H
Hydraulic connections........................................ 28
Hydraulic scheme .............................................. 93
Hydraulic specialist............................................ 14
I
Installation.......................................................... 36
Installation location ............................................ 36
Intended Use...................................................... 12
Item location....................................................... 94
K
Keyboard............................................................ 39
L
Legend............................................................... 97
Level................................................................... 67
Level measurement ........................................... 80
Liability............................................................... 10
Lock castors....................................................... 36
Logbook agent................................................... 83
Logbook Alarms................................................. 86
M
Main switch ........................................................ 19
Maintenance ...................................................... 74
Schedule ........................................................ 77
tasks............................................................... 78
Measurement
pressure ......................................................... 21
Medium .............................................................. 27
Menu structure................................................... 42
Monitoring .......................................................... 68
tank temperature............................................ 68
N
Nameplate.......................................................... 23
Normal operation ............................................... 49
O
Opening the unit................................................. 75
Operating conditions.......................................... 21
Operating release .............................................. 64
Operating structure ............................................ 41

HB-CL2 Cleaning Unit
O8305-EN 2022-01 7
Operation............................................................46
Operation modes................................................30
Overview.............................................................24
P
Packing...............................................................33
Personnel................................................14, 74, 84
Pre-fuse ..............................................................91
Preserve tool.......................................................62
Pressure measurement ......................................79
Professional electrician.......................................14
Protective equipment..............................16, 74, 84
Q
Qualified personnel.............................................14
R
Recording actual data.........................................72
Residual current circuit-breaker (RCD) ..............91
Rinse tank...........................................................61
Rinse tool............................................................62
S
Safety..................................................................12
Safety devices ....................................................19
Save/Load...........................................................70
Settings...............................................................66
Skip current phase..............................................60
Software update..................................................81
Sound pressure level..........................................21
Spare parts .........................................................90
Special Design..................................................... 8
Status display..................................................... 40
Storage .............................................................. 34
Structure ............................................................ 24
Switching off....................................................... 58
Switching on....................................................... 46
Symbol display................................................... 40
Symbols
in this manual................................................... 9
Packing .......................................................... 34
rear of unit...................................................... 28
T
Tank emptying ................................................... 60
Technical data.................................................... 21
Technical information......................................... 91
Time, set ............................................................ 66
Transport............................................................ 31
Troubleshooting
Chart .............................................................. 87
U
Used for ............................................................. 12
User profile......................................................... 63
W
Warranty ............................................................ 11
Weight................................................................ 21
Work zones........................................................ 30
Working materials.............................................. 18

HB-CL2 Cleaning Unit
General
8 O8305-EN 2022-01
1 General
1.1 Information about this manual
This manual enables the safe and efficient handling of the unit.
The manual is a component part of the unit and must always be
kept close to the unit readily accessible for personnel. Before
starting any work, the personnel must have carefully read through
and understood this manual. A basic requirement for safe work is
the observance of all safety and handling instructions in this
manual.
Furthermore, the local accident prevention regulations and general
safety regulations are valid for the application area of the unit.
Illustrations in this manual serve the basic understanding and can
deviate from the actual design of the unit.
For units with a special design (see the nameplate on the unit or on
page 2), the corresponding additional documents are included in
Appendix A.
We reserve the right to make technical modifications in order to
improve usability.

HB-CL2 Cleaning Unit
General
O8305-EN 2022-01 9
1.2 Explanation of symbols
Warnings
Warnings are identified by symbols. These warnings are
introduced by signal words, which express the severity of a danger.
Adhere to these warnings and act cautiously in order to avoid
accidents, personal injuries and damage to property.
DANGER!
… indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING!
… indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
CAUTION!
… indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury.
ATTENTION!
… indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Hints and recommendations
NOTE!
… emphasizes useful hints and recommendations
as well as information for efficient and trouble-free
operation.
Special safety notes
The following symbols are used in connection with the safety notes
to highlight particular dangers:
… highlights hazards caused by electric current.
There is a danger of serious injury or death if the
safety notes are not complied with.

HB-CL2 Cleaning Unit
General
10 O8305-EN 2022-01
1.3 Limitation of liability
All information and notes in this Manual were compiled under due
consideration of valid standards and regulations, the present status
of technology and our years of knowledge and experience.
The manufacturer can not be made liable for damage resulting
from:
disregarding this Manual
unintended use
employment of untrained personnel
unauthorized conversions
technical modifications
use of unapproved spare parts
In case of customised versions the actual scope of delivery can
vary from the explanations and representations in this Manual,
because of the utilization of additional options or due to latest
technical changes.
Apart from this, the obligations agreed upon in the delivery
contract, the general terms and conditions and the delivery
conditions of the manufacturer and the legal regulations valid at the
time of contract do apply.
1.4 Copyright
This Manual is protected by copyright law and exclusively to be
used for internal purposes.
Passing this Manual on to third parties, duplication of any kind –
even in form of excerpts –as well as the use and/or disclosure of
the contents without the written consent of the manufacturer is not
permitted, except for internal purposes.
Violations oblige to compensation. The right for further claims
remains reserved.

HB-CL2 Cleaning Unit
General
O8305-EN 2022-01 11
1.5 Warranty terms
The warranty terms are provided in the manufacturer's terms and
conditions.
1.6 Customer Service
For technical information, please contact the HB-Therm
representatives or our customer service department
www.hb-therm.ch.
Furthermore, our employees are always interested in new infor-
mation and experiences resulting from the application that could be
valuable for the improvement of our products.

HB-CL2 Cleaning Unit
Safety
12 O8305-EN 2022-01
2 Safety
This paragraph provides an overview of all important safety
aspects for optimal protection of personnel as well as safe and
trouble-free operation.
Disregarding this Manual and safety regulations specified therein
may result in considerable danger.
2.1 Intended Use
The unit is designed and constructed exclusively for the intended
use described here.
The unit is exclusively for using cleaning agents to clean
temperature control channels in tools, temperature control
devices and the hydraulic components of these devices that are
dirty/covered in scale, using neutralization agents to neutralize
them and to preserve them for storage by using preservatives.
The unit must be operated solely in accordance with the values
indicated in Technical Information.
Observance of all information in this manual also pertains to the
intended use.
Any use of the unit other than or going beyond the intended use is
deemed as misuse and can lead to dangerous situations.
WARNING!
Improper use poses danger!
Improper use of the unit can lead to hazardous
situations.
In particular, do not use the unit in the following
ways:
–Use of a heat transfer medium other than water.
–Use of cleaning agents, neutralizing agents, or
preservatives that are not suited for the
materials used.
Any kind of claims arising from damage resulting from improper
use are excluded.

HB-CL2 Cleaning Unit
Safety
O8305-EN 2022-01 13
2.2 Customer’s responsibility
The device is implemented commercially. Thus the owner of the
device is subject to legal industrial safety obligations.
In addition to the safety instructions in this Manual, the safety,
accident prevention guidelines and environmental protection
regulations, applicable at the site of implementation must be
complied with. In particular:
Owner must inform himself of applicable industrial safety
regulations and determine additional hazards that arise due to
the specific working conditions prevailing at the site where the
device is implemented, in a risk analysis. The risk assessment
must be implemented in the form of work instructions for device
operation.
Owner must check throughout the entire implementation period
of the device, whether the work instructions that owner has
created satisfy current legislation, and must adapt the
instructions if necessary.
Owner must clearly regulate and specify the responsibilities for
installation, operation, maintenance, and cleaning.
Owner must ensure that all employees who deal with the device
have read and understood this Manual.
In addition, owner must train personnel at regular intervals and
inform personnel of the hazards.
Owner must provide personnel with the required protective
equipment.
In addition, owner is responsible to ensure that the device is
always in a technically perfect condition, and therefore the
following applies:
Owner must ensure that the maintenance intervals described in
these operating instructions are complied with.
Owner must have all safety devices inspected regularly for
function and completeness.

HB-CL2 Cleaning Unit
Safety
14 O8305-EN 2022-01
2.3 Personnel requirements
2.3.1 Qualifications
WARNING!
Danger of injury if insufficiently qualified!
Improper operation can lead to serious personal
injuries or property damage.
Therefore:
–Have all activities performed only by qualified
personnel.
The following qualifications are specified for different areas of
activity listed in the Manual.
An instructed person
has been instructed by the customer in an orientation session
on the assigned tasks and possible dangers in case of improper
behavior.
Qualified personnel
based on their professional training, know-how and experience
as well as knowledge of the applicable standards and
regulations is able to perform assigned work activities and to
detect and avoid possible dangers on their own.
A professional electrician
based on his/her professional training, know-how and
experience as well as knowledge of the applicable standards
and regulations is able to perform work on electrical systems
and to detect and avoid possible dangers on his/her own.
The professional electrician has been trained for the special
location where he/she works and knows the relevant standards
and regulations.
Hydraulic specialist
based on his or her technical training, knowledge and
experience as well as knowledge of the relevant standards and
regulations, is able to carry out work on hydraulic systems and
to independently recognise and avoid possible dangers.
The hydraulic specialist is trained for the specific location at
which he or she is employed and is familiar with the relevant
standards.

HB-CL2 Cleaning Unit
Safety
O8305-EN 2022-01 15
Chemicals specialist
based on his or her technical training, knowledge and
experience, as well as knowledge of the relevant standards and
regulations, is able to carry out work with chemicals and to
independently detect and avoid possible dangers.
The chemicals specialist is trained for the specific location at
which he or she is employed, and is familiar with the relevant
standards and regulations.
2.3.2 Unauthorized persons
WARNING!
Danger for unauthorized persons!
Unauthorized persons not meeting the
requirements outlined here are not aware of the
dangers in the work area.
Therefore:
–Keep unauthorized persons away from the work
area.
–If in doubt, address the persons and direct them
to leave the work area.
–Interrupt work activities as long as unauthorized
persons are present in the work area.

HB-CL2 Cleaning Unit
Safety
16 O8305-EN 2022-01
2.4 Personal protective equipment
When working, it may be necessary to wear personal protective
equipment in order to minimise dangers to health.
During work, always wear the protective equipment necessary
for the particular work.
Follow the information placed in the working area with regard
personal safety equipment.
Personal protective equipment for
special tasks
When performing special tasks it is necessary to wear personal
protective equipment. This personal protective equipment will be
separately specified in the chapters of this Manual. This special
protective equipment is explained below.
Protective clothing
means close-fitting working clothes with long sleeves and long
trousers. It is primarily for protection from hot surfaces, acids and
alkalis when handling chemicals.
Protective gloves
for protection of hands from abrasions, cuts or deeper wounds, as
well as to prevent direct contact with hot surfaces, acids and alkalis
when handing chemicals.
Tight-fitting protective goggles
to protect the eyes from splashing of liquids.
Safety shoes
for protection from heavy parts falling and to prevent slipping on a
slippery surface.

HB-CL2 Cleaning Unit
Safety
O8305-EN 2022-01 17
2.5 Specific dangers
The following section lists the residual risks that have been
determined by the risk assessment.
Heed the safety instructions listed here, and the warnings in
subsequent chapters of this Manual, to reduce health hazards
and to avoid dangerous situations.
Electric current
DANGER!
Danger of death by electric current!
Live parts are dangerous. Contact with high
voltages causes injury or death. Damaged
insulation or components can cause injury or
death.
Therefore:
–In case of damage of the insulation of the power
supply, switch off immediately and arrange
repair.
–Work on the electrical system must only be
carried out by certified electricians.
–For all work on the electrical system, for
maintenance, cleaning or repair work,
disconnect from the mains or disconnect all
phases of the external power supply and secure
them against being switched on again. Check
unit is isolated from power supply.
–Do not by-pass or disable fuses. Comply with
the correct ampere when changing fuses.
–Keep away humidity from live parts. This could
cause a short circuit.

HB-CL2 Cleaning Unit
Safety
18 O8305-EN 2022-01
Chemicals
WARNING!
Danger of injury from chemicals!
Depending on the type and dilution, chemicals can
cause burns, irritate respiratory organs and
mucous membranes and have a toxic effect if
swallowed.
Therefore:
–Only allow work with chemicals to be carried out
by qualified specialist personnel.
–The general safety instructions for handling
chemicals must be carefully observed in
accordance with the safety data sheets.
–Do not mix chemicals.
Danger of crushing
WARNING!
Danger of crushing due to rolling away or
tipping
With an uneven floor or when the castors are not
locked, there is a danger that the unit tips over or
rolls away causing crushing.
Therefore:
–Only install the unit on an even floor.
–Ensure that the castors are locked.

HB-CL2 Cleaning Unit
Safety
O8305-EN 2022-01 19
2.6 Safety devices
WARNING!
Malfunctioning safety devices may pose a fatal
risk!
Safety devices must be intact in order to guarantee
safety.
Therefore:
–Never disable safety devices.
–Take care to ensure that safety devices such as
main switch are always accessible.
Main switch
Fig. 1: Main switch
The power supply to consumers is cut and an emergency stop is
triggered by turning the main switch to the "0" position.
WARNING!
Danger of fatal injury from live conductors!
After switching off the unit via the main switch,
there are still live conductors in the unit!
Therefore:
–For all work on the electrical system, for
maintenance, cleaning or repair work,
disconnect from the mains or disconnect all
phases of the external power supply and secure
them against being switched on again
–Check unit is isolated from power supply
WARNING!
Danger of fatal injury from uncontrolled
restarting!
Premature uncontrolled restarting can lead to
severe personal injury or to death!
Therefore:
–Before restarting, make sure that the cause for
the emergency stop is eliminated and all safety
devices are installed andoperational.

HB-CL2 Cleaning Unit
Safety
20 O8305-EN 2022-01
2.7 CE Declaration of Conformity for Machinery
(CE-Directive 2006/42/EG, Annex II 1. A.)
Product
HB-Therm Clean-5 Cleaning Device
Unit types
HB-CL2
Manufacturer Address
HB-Therm AG
Spinnereistrasse 10 (WU 3)
Postfach
9006 St. Gallen
Switzerland
www.hb-therm.ch
CE guidelines
2014/30/EU; 2011/65/EU
Responsible for documentation
Martin Braun
HB-Therm AG
Postfach
9006 St. Gallen
Switzerland
Standards
EN 12953-6:2011; EN 60204-1:2018; EN IEC 61000-6-2:2019;
EN IEC 61000-6-4:2019; EN ISO 12100:2010;
EN ISO 13732-1:2008; EN IEC 63000:2018
We declare of our own responsibility that the above mentioned
products, to which this declaration refers, comply with the
appropriate regulations of the CE-Machinery Directive.
(CE-Directive 2006/42/EG), including its appendices and the
corresponding legal remission for implementation of the directive in
national law.
Furthermore, the above mentioned CE-Directives and standards
(or parts/clauses thereof) are applied.
St. Gallen, 2021-11-03
Reto Zürcher
Viktor Egger
CEO
COO