Heat-N-Glo BAY-INS Assembly instructions

- Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
-What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from
aneighbor'sphone.Followthegas
supplier'sinstructions.
• If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be
performedbya qualified installer,
service agency, or the gas supplier.
Heat-N-Glo Fireplace
Model:
BAY-INS
Underwriters
Laboratories Listed
Installers Guide
WARNING: IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION, SERVICE
OR MAINTENANCE CAN CAUSE IN-
JURY OR PROPERTY DAMAGE. REFER
TO THIS MANUAL. FOR ASSISTANCE
OR ADDITIONAL INFORMATION CON-
SULT A QUALIFIED INSTALLER, SER-
VICE AGENGY, OR THE GAS SUPPLIER.
099-986-A 11/98
READ THIS MANUAL BEFORE INSTALLING
OR OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE MUST BE LEFT WITH
APPLIANCE FOR FUTURE REFERENCE.
1. This appliance may be installed in an
aftermarket,permanentlylocated,
manufactured(mobile)home,where
not prohibited by local codes.
2. Thisappliance isonlyforuse with the type
ofgas indicatedontheratingplate.This
applianceisnotconvertiblefor use with
othergases,unless a certifiedkit is used.
WARNING IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAYRESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY, OR LOSS OF LIFE.
Please contact your Heat-N-Glo dealer for any
questions or concerns. For the number of your nearest
Heat-N-Glo dealer, please call 612-890-8367.
Printed in U.S.A. Copyright 1998,
Heat-N-Glo, a division of Hearth Technologies Inc.
6665 West Highway 13, Savage, MN 55378
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)
543790;586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the installation.
FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard
and will void the warranty.
Prior to the first firing of the fireplace,
READ the Using Your Fireplace section of the
Owners Guide .
DO NOT USE this appliance if any part has been under water. Immediately CALL a
qualified service technician to inspect the unit and to replace any part of the control
system and any gas control which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualified service person. The
appliance and venting system should be
INSPECTED before initial use and at least
annually by a professional service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. It is
IMPERATIVE that the unit’s
control compartment, burners, and circulating air passageways
BE KEPT CLEAN to
provide for adequate combustion and ventilation air.
Always
KEEP the appliance clear and free from combustible materials, gasoline, and
other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the
appliance CLEAR of all obstacles and materials for sevicing and proper operations.
Due to the high temperature, the appliance should be
LOCATED out of traffic areas and
away from furniture and draperies. Clothing or flammable material
SHOULD NOT BE
PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature
and should STAY AWAY to avoid burns or clothing ignition. Young children should be
CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units
MUST use one of the vent systems described in the Installing the Fireplace
section of the
Installers Guide . NO OTHER vent systems or components MAY BE USED .
This gas fireplace and vent assembly MUST be vented directly to the outside and MUST
NEVER
be attached to a chimney serving a separate solid fuel burning appliance. Each
gas appliance
MUST USE a separate vent system. Common vent systems are
PROHIBITED .
INSPECT the external vent cap on a regular basis to make sure that no debris is
interfering with the air flow.
The glass door assembly
MUST be in place and sealed, and the trim door assembly
MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.
Replacement of the glass door should be performed by a licensed or qualified service
person.
DO NOT strike or slam the glass door.
The glass door assembly
SHALL ONLY be replaced as a complete unit, as supplied by
the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to
clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified
service technician perform an appliance check-up at the beginning of each heating
season.
Any safety screen or guard removed for servicing must be replaced before operating
this appliance.
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
i

Table of
Contents
Safety and Warning Information................... i
Section 1: Approvals and Codes .................1
Approval Listings and Codes ............................. 1
ApplianceCertification.................................... 1
InstallationCodes........................................... 1
HighAltitude Installations ................................ 1
Section 2: Getting Started.............................2
Introducing the Heat-N-Glo Gas Fireplaces........ 2
Pre-installation Preparation ................................ 2
VentingandInstallation ....................................... 3
Section 3: Installing the Fireplace................5
Step 1 Installing the Vent System .................... 5
Vent SystemApprovals......................... 5
Step2 Positioning, Leveling, and
Securing the Fireplace ....................... 10
Step3 The Gas Control Systems.................. 10
Step4 The Gas Supply Line .......................... 11
Step5 Gas Pressure Requirements ............. 12
Step6 Wiring the Fireplace ........................... 12
Step7 Installing Trim, Logs, and
EmberMaterial ................................... 14
Installing the Trim ......................................... 14
Positioning the Logs..................................... 14
Placing the Ember Material .......................... 15
Step8 Before Lighting the Fireplace............. 17
Step9 Lightingthe Fireplace ........................ 17
Afterthe Installation .......................................... 17
Section 4: Maintenance and Servicing ......18
Section 5: Replacement Parts
and Accessories........................20
Replacement Parts .......................................... 20
Accessories ..................................................... 22
ii

1
1
Approvals
and Codes
Approval Listings
and Codes Appliance Certification
The Heat-N-Glo fireplace models discussed in this
Installers Guide have been tested to certification
standards and listed by the applicable laboratories.
CERTIFICATION
MODEL LABORATORY TYPE STANDARD
BAY-INS Underwriters Vented Gas ANSI Z21.88•CSA2.33
Laboratories Fireplace Heaters
Installation Codes
The fireplace installation must conform to local codes. Before installing the
fireplace, consult the local building code agency to ensure that you are in
compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-
B149 Installation Codes (in Canada). The appliance must be electrically
grounded in accordance with local codes or, in the absence of local codes with
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the
CSA C22.1 Canadian Electric Code (in Canada).
These models may be installed in a bedroom or bed-sitting room in the U.S.A.
and Canada.
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to 2,000
feet in the U. S.A. and are tested and approved for elevations from 0 to 4,500
feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United
States), it may be necessary to decrease the input rating by changing the
existing burner orifice to a smaller size. Input should be reduced four percent
(4%) for each 1,000 feet above sea level, unless the heating value of the gas
has been reduced, in which case this general rule will not apply. To identify the
proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in
Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for
your location.

2
2
Getting
Started
Introducing the
Heat-N-Glo
Gas Appliances
Heat-N-Glo direct vent gas appliances are designed
to operate with all combustion air siphoned from
outside of the building and all exhaust gases expelled
totheoutside.
The information contained in this
InstallersGuide ,
unless noted otherwise, applies to all models and gas
control systems.
Gas appliance diagrams, including the dimensions,
are shown in this section.
Pre-installation
Preparation This gas insert and its components are tested and
safe when installed in accordance with this
Installers
Guide
. Report to your dealer any parts damaged in
shipment, particularly the condition of the glass.
Do not install any unit with damaged, incomplete,
or substitute parts.
The vent system components and trim surrounds are
shipped in separate packages. The gas logs are
packaged separately and must be field installed.
Read all of the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benefit. Failure to follow these instructions
will void the owner’s warranty and may present a
fire hazard.
The Heat-N-Glo Warranty will be voided by, and Heat-
N-Glo disclaims any responsibility for, the following
actions:
• Installation of any damaged fireplace or vent sys-
temcomponent.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Heat-N-Glo.
• Improper positioning of the gas logs or the glass
door.
• Installation and/or use of any component part not
manufactured and approved by Heat-N-Glo, not
withstanding any independent testing laboratory or
other party approval of such component part or
accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A
FIRE HAZARD.

3
VENTINGAND INSTALLATION
1. Heat -N-Glo gas inserts are designed for recessed installations into solid fuel
Masonry or Factory Built Non Combustible fireplaces that have been installed in
accordance with the National, Provincial, State and local building codes.
2. Minimum fireplace opening requirements are shown in Figure 1 of this instal-
lation manual. The firebrick (refactory) can be removed from a factory built
fireplace in order to gain minimum gas insert opening requirements.
3. To assure top performance, safety and efficiency, inserts must be installed
with an approved flue liner as per CAN/CGA B-149 or National Fuel Code
ANSI Z223 and these instructions.
WARNING
THE SOLID FUEL FIREPLACE HAS BEEN CONVERTED FOR USE
WITH GAS ONLY AND CANNOT BE USED FOR BURNING WOOD
OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN
REPLACED AND THE FIREPLACE HAS BEEN REAPPROVED BY
THE AUTHORITY HAVING JURISDICTION.
4. The solid fuel fireplace’s flue damper must be fully locked in the open position
or removed for installation.
5. The chimney must be cleaned and in good working order and constructed of
noncombustiblematerials.
6. Make sure that all chimney cleanouts fit properly so air cannot leak into the
chimney.
7. Install the insert without the trim surround and make all gas, venting, and
electrical connections.
WARNING
Under no circumstances cutting of sheet metal surfaces are al-
lowed for installation.
If the factory built fireplace has no gas access holes provided, an
access hole of 1” diameter (25mm) or less may be drilled through
the lower sides or bottom of the combustion chamber in a proper
workmanship like manner.
8. Install decorative trim surround. Please refer to instructions included with the
trim surround.
Ensure there are no obstructions to side air passages of decorative
trim once installed on insert.

4
GAS VALVE AND PIEZO
(BEHIND GRILL)
LABELS
(BEHIND GRILL) FAN SPEED CONTROL
(BEHIND LOWER GRILL)
EXHAUST
STARTING
COLLAR
INLET AIR
STARTING
COLLAR
TRIM
DOOR
GLASS
DOOR
SURROUND
(SHOWN INSTALLED)
ROTARY
ON/OFF SWITCH
TOPVIEW
15 1/2 INCHES
27 3/4 INCHES
MINIMUM FIREPLACE SIZE
FRONTWIDTH : 27 3/4” (705mm)
REARWIDTH : 15 1/2” (394mm)
DEPTH : 9” (229mm)
HEIGHT : 22” (559mm)
9
Figure 1. Diagram of the BAY-INS
When planning a fireplace insert installation, it’s necessary to determine:
•The vent system configuration to be used.
•Gas supply piping.
•Whether optional accessories—devices such as a wall switch, or remote
control—are desired.

5
3
Installing
the Insert
Step 1
Installing the
Vent System
Vent System Installation Precautions
Before starting installation of vent kits, the installer
should read these instructions and the Vent Kit
Instructions to ensure that a proper vent installation is
completed.
Consult your local Building Codes before beginning
theInstallation.
WARNING
THIS GAS INSERT AND VENT
ASSEMBLY MUST BE VENTED
DIRECTLY TO THE OUTSIDE AND
MUST NEVER BE ATTACHED TO A
CHIMNEY SERVING A SEPARATE
SOLID FUEL BURNING APPLIANCE.
EACH GAS APPLIANCE MUST USE A
SEPARATE VENT SYSTEM. COMMON
VENT SYSTEMS ARE PROHIBITED.
Vent System Approvals
Table 1 and Figure 3 through 5 shows the vent
termination caps and systems approved for the use
with these models. Approved vent system
terminationsare labeledfor identification. 3-inch
diameter listed flexible aluminum or stainless steel gas
vent is used for both the incoming combustion air and
exhaust vent pipes. NO OTHER VENTING
SYSTEMS OR COMPONENTS MAY BE USED.
Detailed installation instructions are included with
each vent termination kit and should be used in
conjunction with this manual.
Horizontal Venting
The vent system on this model CANNOT be
terminatedhorizontally.
Vertical Venting
The vent pipes MUST be connected to the proper
collars on the unit AND the exhaust vent pipe MUST
be connected to the termination cap or the unit will not
operate. The combustion air vent pipe CAN be
connected to the termination cap or it can terminate
insidethechimney. Thebottomopeningofthe
chimney must be sealed around the vent pipes if the
combustion air vent is NOT connected to the
termination cap. See Figures 3, 4 and 5.
NOTE: The minimum vertical rise (exhaust vent) is 14
feet and the maximum vertical rise is 40 feet. These
dimensions are measured from the starting collars of
the unit to the end of the last section of vent pipe. See
dimensionV in Figure 3.
A vertical vent termination system installed on this
model will include one (1) length of 3-inch flexible
vent pipe for the combustion air, one (1) pipe-to-
cap adaptor, one (1) length of 3 inch flexible vent
pipe for exhaust, and one (1) SLK-991DA or SLK-
980D Vertical termination Cap.

6
CAUTION
NOTE: The damper of the masonry chimney may
need to be removed to allow installation of the flexible-
vent pipe.
This fireplace has been altered to accommodate an
insert and should be inspected by a qualified person
prior to re-use as a conventional fireplace.
NOTE: The above label, located in the instruction
package, must be affixed to the existing fireplace prior
toinstallationofModel BAY-INS.
For zero clearance, factory built woodburning
fireplaces, the use of kit LINK-ZC-ADP, in place of the
standard square flashing, will allow you to mount the
adaptor and cap on metal pipe. Additionally, the use of
kit FLASH-DAMP will seal off the damper opening
when terminating the inlet air vent pipe just above the
damper. These two kits are recommended for zero
clearance, factory built woodburning fireplaces.
Connecting the Vent Pipe
Install the 3-inch flexible vent pipes down through the
chimney. Attach and secure the bottom ends of the
flex pipes to the starting collars on the unit with 3
sheetmetal screws on each collar. Slide the gas insert
into place, and position any excess flex vent pipe back
up into the chimney.
Attach the pipe-to-cap adaptor to the termination
cap and the top of the flexible vent pipe and set the
cap in place at the top of the chimney. See Figures
3, 4 and 5.
TO AVOID DOWNDRAFTS AND/OR COLD AIR
PROBLEMS, IT IS RECOMMENDED TO SEAL
OFF THE AREA BETWEEN THE TERMINATION
CAP AND THE TOP OF THE SOLID-FUEL
CHIMNEY OPENING INTO WHICH THE VENT
CAP HAS BEEN INSTALLED.
When using the LINK-DV4-30 vent system, it is
required to seal around the flexible vent pipes in the
damper area. See Figure 3. Use fiberglass insulation
or other suitable non-combustible material.
VENT SYSTEM APPROVALS
BAY-INS LINK-DV30
LINK-DV4-30
TABLE 1

7
Termination Cap
WARNING
MAJOR U.S. BUILDING CODES
SPECIFY MINIMUM CHIMNEY AND/OR
VENT HEIGHT ABOVE THE ROOF TOP.
THESE MINIMUM HEIGHTS ARE
NECESSARY IN THE INTEREST OF
SAFETY. FIGURE 2 SHOWS MINIMUM
HEIGHTS, PROVIDED THE
TERMINATION CAP IS AT LEAST
2-FEET FROM A VERTICAL WALL AND
2-FEET BELOW A HORIZONTAL
OVERHANG.
NOTE: This also pertains to vertical vent systems
installedontheoutsideof the building.
Roof Pitch H (min.) ft.
flatto 6/12 1.0
6/12 to 7/12 1.25
over 7/12 to 8/12 1.5
over 8/12 to 9/12 2.0
over 9/12 to 10/12 2.5
over 10/12 to 11/12 3.25
over 11/12 to 12/12 4.0
over 12/12 to 14/12 5.0
over 14/12 to 16/12 6.0
over 16/12 to 18/12 7.0
over 18/12 to 20/12 7.5
over 20/12 to 21/12 8.0
Figure 2. Minimum Height from Roof to Lowest
Discharge Opening

8
Figure 3.
This option shows
both exhaust and inlet
air vent pipes
attached to the
adaptor.
WARNING
THE EXHAUST PIPE MUST ONLY BE
CONNECTED TO THE EXHAUST
STARTING COLLAR OF THE UNIT
AND THE CENTER COLLAR OF THE
TERMINATION CAP.
THE INLET AIR PIPE MUST ONLY BE
CONNECTED TO THE INLET AIR
COLLAR OF THE UNIT AND EITHER
ATTACHED TO THE INLET AIR
COLLAR OF THE TERMINATION CAP
OR TERMINATED IN THE CHIMNEY.
ExhaustVentPipe
V= 14 ft. Minimum
50 ft. Maximum
Warning: Do not block
pipe end with insulation
or any other sealing
material.

9
Figure 4
Figure 5

10
1. Place the insert into position.
2. Level the insert from side to side and from front
to back.
• If necessary use the legs included in the
manual bag. Screw the legs into the nuts
installed in the bottom rear of the insert. Turn
legs in until insert is level
.
Step 3
The Gas Control
Systems
WARNING
THIS UNIT IS NOT FOR USE WITH
SOLID FUEL.
The gas control systems used with this model is
StandingPilot Ignition.
Standing Pilot Ignition System
This system includes millivolt control valve,
standing pilot, thermopile/thermocouple flame
sensor, and piezo ignitor.
WARNING
110-120 VAC MUST NEVER BE
CONNECTED TO A CONTROL VALVE IN
A MILLIVOLT SYSTEM.
Step 5
Gas Pressure
Requirements
Step 2
Positioning,
Leveling, and
Securing the
Insert
3/8" (10 mm)
STANDING PILOT
Figure 6. Gas Controls Systems

11
USE A WRENCH ON
SHUT-OFF VALVE WHEN
TIGHTENING GAS LINE.
USE A WRENCH ON
SHUT-OFF VALVE WHEN
TIGHTENING GAS LINE.
FLEX CONNECTOR
GAS VALVE
MANUAL SHUT-OFF
VALVE
MANUAL SHUT-OFF
VALVE
Step 4
The Gas
Supply Line
NOTE: Have the gas supply line installed by a
qualified service technician in accordance with all
building codes.
NOTE:Beforethefirstfiring of the fireplace,thegas
supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly
size the gas supply line leading to the 1/2 inch
(13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch
(13 mm) gas supply line.
To install the gas supply line:
• A listed 1/2 inch (13 mm) manual shut-off valve and
a listed flexible gas connector are connected to the
1/2 inch (13 mm) inlet of the control valve.
• A1/8 inch (3 mm) N.P.T. plugged tapping, acces-
sible for test gauge connection, should be provided
for in the gas supply line leading to the unit’s shut-
off valve.
• Locate the gas line access hole in the outer casing
of the insert.
• Open the lower grille, insert the gas supply line
through the gas line hole, and connect it to the shut-
off valve.
• When attaching the pipe, support the control so that
the lines are not bent or torn.
• After the gas line installation is complete, use a
soap solution to carefully check all gas connections
for leaks.
WARNING
DO NOT USE AN OPEN FLAME TO
CHECK FOR GAS LEAKS.
The gas line should be
installed by a qualified
service technician.
Figure 7. Gas Supply Line

12
Pressure requirements for Heat-N-Glo gas appliances
are shown in the table below.
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches
Inlet Pressure w.c. w.c.
MaximumInlet 14.0 inches 14.0 inches
Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches
Pressure w.c. w.c.
Aone-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is
provided on the outlet side of the gas control for a test
gauge connection to measure the manifold pressure. To
measure inlet pressure, provisions must be made to
attach a test gauge to a one-eighth (1/8) inch (3 mm)
N.P.T. plugged tapping immediatelyupstreamof the gas
supply connection to the fireplace. On some models
there may be a tap for the manifold and inlet pressure
on the face of the valve. Use a small flat blade
screwdriver to crack open the screw in the center of the
tap. Position a rubber hose over the tap to obtain the
pressure reading.
The fireplace and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of the system at test pressures in
excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply
piping system by closing its individual shut-off valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than one-half
(1/2) psig (3.5 kPa).
Step 6
Wiring the
Fireplace
NOTE: Electrical wiring must be installed by a
licensed electrician.
DISCONNECT REMOTE CONTROLS IF YOU ARE
ABSENT FOR EXTENDED TIME PERIODS. THIS
WILL PREVENT ACCIDENTAL FIREPLACE
OPERATION.
ForStanding Pilot Ignition Wiring
Appliance Requirements
•This appliance DOES NOT require 110-120 VAC to
operate.
WARNING
DO NOT CONNECT 110-120 VAC TO THE
GAS CONTROL VALVE OR THE
APPLIANCE WILL MALFUNCTION AND
THE VALVE WILL BE DESTROYED.

13
Optional Accessories
Optional fan and remote control kits require that 110-
120 VAC be supplied to the factory installed junction
box. Run the cord out the notch in the surround and
plug into a convenient outlet.
Remote Wall Switch
Position the remote wall switch in the desired position
on a wall. Run a maximum of 25 feet (7.8 m) or less
length of 18A.W.G. minimum wire and connect it to
the fireplace valve pigtails.
WARNING
DO NOT CONNECT 110-120 VAC TO THE
REMOTE WALL SWITCH OR THE
CONTROL VALVE WILL BE
DESTROYED.
CAUTION
LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING CONTROLS. WIRING
ERRORS CAN CAUSE IMPROPER AND
DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING.
Figure 8. Standing Pilot Ignition Wiring Diagram

14
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
REPLACED WITH TYPE 105 DEGREE C
RATED WIRE.
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
REPLACED WITH TYPE 105 DEGREE C
RATED WIRE.
BLOWER
BLOWER RECEPTACLE
JUNCTION BOX
VARIABLE SPEED CONTROL
TEMPERATURE
SENSOR SWITCH
TEMPERATURE
SENSOR SWITCH
GROUND
WHT
BLK
BLK
GRN
WHT
BLK
BLK
BLK
BLK
BLK
BLK
BLK
110-120 VAC
BLK
WHT
FAN WIRING DIAGRAM
TEMPERATURE
SENSOR SWITCH
JUNCTION
BOX
FAN
SPEED CONTROL
(RHEOSTAT)
Step 7 Installing
Trim, Logs, and
Ember Material
Figure 9. Fan Wiring Diagram
Installing the Trim
Combustible materials MUST NEVER overlap onto
thefront face.
WARNING
WHEN FINISHING THE FIREPLACE INSERT ,
NEVER OBSTRUCT OR MODIFY THE
AIR INLET/OUTLET GRILLES ON THE
INSERT IN ANY MANNER.
Install optional surround kits as desired.
Positioning the Logs
If the gas logs have been factory installed they should
notneed to be positioned.
If the logs have been packaged separately, refer to the
installation instructions that accompany the logs.
Save the log instructions with this manual.
If sooting occurs, the logs might need to be
repositioned slightly to avoid excessive flame
impingement.

15
Placing the Ember Material
Two separate bags of ember material are shipped with
this gas fireplace:
• The bag labeled Golden Ember (GE-93) is flame
colorantmaterial.
• The bag labeled Glowing Ember (050-721) is
standardglowingember material.
To place the ember material:
• Remove the top trim door by lifting up and removing
from the unit. Flip down the lower trim door.
• Remove the wing nuts and glass clip at the top of
the glass door.
• Remove the glass door from the unit.
• Cover the top of the burner with a single layer of
ember material. Then sprinkle GE-93 on top of the
burner.
• Save the remaining ember materials for use during
fireplace servicing.
• Replace the glass door.
• Replace the wing nuts and glass clip.
• Hand tighten the wing nuts. DO NOT OVER-
TIGHTEN WING NUTS. HAND TIGHTEN ONLY.
• Replace top and bottom trim doors.

16
Glass Door
Wing Nut
1. Lift the top trim door
up and out of the unit.
2. Remove the wing
nuts, glass clip, and
the glass door from
theunit.
Figure 10. Glass Assembly
CAUTION
HAND TIGHTEN THE WING NUTS, BUT BE
CAREFUL NOT TO OVERTIGHTEN.
1. Place the ember
material onto the top
of the burner.
Figure 11. Placement of the Ember Material

17
Step 8
Before Lighting
the Fireplace
Before lighting the fireplace, be sure to do the
following:
Review safety warnings and cautions
• Read the Safety and Warning Information section
atthe beginning of this
InstallersGuide .
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit
for possible gas leaks.
Double-check vent terminations and front grilles
for obstructions.
• Before lighting the fireplace, double-check the unit
for possible obstructions that could be blocking the
vent terminations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE
replacedwith anapproved component.Tampering
with the fireplace components is DANGEROUS and
voids all warranties.
A small amount of air will be in the gas supply lines.
When first lighting the fireplace, it will take a few
minutes for the lines to purge themselves of this air.
Once the purging is complete, the fireplace will light
andwilloperatenormally.
Subsequent lightings of the fireplace will not require this
purging of air from the gas supply lines, unless the
gas valve has been turned to the OFF position, in
which case the air would have to be purged.
Step 9
Lighting the
Fireplace
You’ve reviewed all safety warnings, you’ve checked
the fireplace for gas leaks, you know the vent system
is unobstructed, and you’ve checked for faulty
components. Now you’re ready to light the fireplace.
WARNING
PLEASE REFER TO THE USER’S
MANUAL FOR ALL CAUTIONS, SAFETY,
AND WARNING INFORMATION
PERTAINING TO THE LIGHTING AND
OPERATION OF THE FIREPLACE.
After the
Installation
After the
Installation LEAVE THIS INSTALLATION MANUAL
WITH THE APPLIANCE FOR FUTURE
REFERENCE.