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Heat-N-Glo SL-36 Assembly instructions

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Heat-N-Glo Fireplace
Models:
SL-36
SL-36GDV
SL-32
SL-32GDV
SL-32S
454-981-A 10/98
READ THIS MANUAL BEFORE INSTALLING OR
OPERATING THIS APPLIANCE. THIS INSTALLERS
GUIDE MUST BE LEFT WITH APPLIANCE FOR
FUTURE REFERENCE.
Please contact your Heat-N-Glo dealer for any
questions or concerns. For the number of your
nearest Heat-N-Glo dealer, please call 612-890-8367.
Printed in U.S.A. Copyright 1998,
Heat-N-Glo, a division of Hearth Technologies Inc.
6665 West Highway 13, Savage, MN 55378
Installers Guide
Underwriters
Laboratories Listed
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
-What to do if you smell gas
 Do not try to light any appliance.
 Do not touch any electrical switch.
 Do not use any phone in your building.
 Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
 If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790;
586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
WARNING: IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION, SERVICE
OR MAINTENANCE CAN CAUSE IN-
JURY OR PROPERTY DAMAGE. RE-
FER TO THIS MANUAL. FOR ASSIS-
TANCE OR ADDITIONAL INFORMA-
TION CONSULT A QUALIFIED IN-
STALLER, SERVICE AGENCY, OR THE
GAS SUPPLIER.
1. This appliance may be installed in an
aftermarket, permanently located,
manufactured (mobile) home, where
not prohibited by local codes.
2. This appliance is only for use with the
type of gas indicated on the rating
plate. This appliance is not convertible
for use with other gases, unless a
certified kit is used.
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the installation.
FAILURE TO FOLLOW these installation instructions may result in a possible fire
hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the
Owners Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a
qualified service technician to inspect the unit and to replace any part of the control
system and any gas control which has been underwater.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualified service person. The
appliance and venting system should be INSPECTED before initial use and at least
annually by a professional service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the units
control compartment, burners, and circulating air passageways BE KEPT CLEAN to
provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and
other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the
appliance CLEAR of all obstacles and materials for sevicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and
away from furniture and draperies. Clothing or flammable material SHOULD NOT BE
PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature and
should STAY AWAY to avoid burns or clothing ignition. Young children should be
CAREFULLY SUPERVISED when they are in the same room as the appliance.
These units MUST use one of the vent systems described in the Installing the Fireplace
section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be vented directly to the outside and MUST
NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each
gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to make sure that no debris is
interfering with the air flow.
The glass door assembly MUST be in place and sealed, and the trim door assembly
MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.
Replacement of the glass door should be performed by a licensed or qualified service
person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by
the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to
clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified
service technician perform an appliance check-up at the beginning of each heating
season.
Any safety screen or guard removed for servicing must be replaced before operating
this appliance.
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i
Table of
Contents
Safety and Warning Information ...................i
Section 1: Approvals and Codes .................1
Approval Listings and Codes ............................. 1
Appliance Certification.................................... 1
Installation Codes ........................................... 1
High Altitude Installations ................................ 2
Section 2: Getting Started.............................3
Introducing the Heat-N-Glo Gas Fireplaces........ 3
Pre-installation Preparation ................................ 3
Section 3: Installing the Fireplace ..............10
Step 1 Locating the Fireplace ........................ 10
Step 2 Framing the Fireplace ........................ 11
Step 3 Installing the Vent System .................. 11
A. Vent System Approvals ........................... 11
B. Installing Vent Components ..................... 22
C. Vent Termination ...................................... 27
Step 4 Positioning, Leveling and
Securing the Fireplace ........................ 32
Step 5 The Gas Control Systems.................. 32
Step 6 The Gas Supply Line .......................... 33
Step 7 Gas Pressure Requirements ............. 34
Step 8 Wiring the Fireplace ........................... 35
Step 9 Finishing ............................................. 37
Step 10 Installing Trim, Logs and
Ember Material ................................... 38
Installing the Trim ......................................... 38
Positioning the Logs ..................................... 39
Placing the Ember Material .......................... 39
Step 11 Before Lighting the Fireplace ............. 41
Step 11 Lighting the Fireplace ........................ 41
After the Installation .......................................... 41
Section 4: Maintenance and Servicing ......42
Section 5: Replacement Parts
and Accessories ........................44
Replacement Parts .......................................... 44
Accessories ..................................................... 49
ii
1
1
Approvals
and Codes
Approval Listings
and Codes Appliance Certification
The Heat-N-Glo fireplace models discussed in this
Installers Guide have been tested to certification
standards and listed by the applicable laboratories.
CERTIFICATION
MODEL LABORATORY TYPE STANDARD
SL-36 Underwriters Direct Vent ANSI Z21.50CGA2.22
Laboratories Decorative
SL-36GDV Underwriters Direct Vent ANSI Z21.50CGA2.22
Laboratories Decorative
SL-32S Underwriters Direct Vent ANSI Z21.44/IR#41/CAN1-2.19
Laboratories Wall Furnace
SL-32 Underwriters Direct Vent ANSI Z21.50CGA2.22
Laboratories Decorative
SL-32GDV Underwriters Direct Vent ANSI Z21.50CGA2.22
Laboratories Decorative
Installation Codes
The fireplace installation must conform to local codes. Before installing the
fireplace, consult the local building code agency to ensure that you are in
compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-
B149 Installation Codes (in Canada). The appliance must be electrically
grounded in accordance with local codes or, in the absence of local codes with
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the
CSA C22.1Canadian Electric Code (in Canada).
These models may be installed in a bedroom or bed-sitting room in the U.S.A.
and Canada.
2
High Altitude Installations
U.L. Listed gas fireplaces are tested and approved for elevations from 0 to
2,000 feet in the U. S. A. and from 0 to 4,500 feet in Canada.
When installing this fireplace at an elevation above 2,000 feet (in the United
States), it may be necessary to decrease the input rating by changing the
existing burner orifice to a smaller size. Input should be reduced four percent
(4%) for each 1,000 feet above sea level, unless the heating value of the gas
has been reduced, in which case this general rule will not apply. To identify the
proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation between 2,000 and 4,500 feet (in
Canada), the input rating must be reduced by ten percent (10%).
When installing this fireplace at an elevation above 4,500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for
your location.
3
2
Getting
Started
Heat-N-Glo direct vent gas fireplaces are designed to
operate with all combustion air siphoned from outside
of the building and all exhaust gases expelled to the
outside.
The information contained in this Installers Guide,
unless noted otherwise, applies to all models and gas
control systems.
Gas fireplace diagrams, including the dimensions, are
shown in this section.
Pre-installation
Preparation This gas fireplace and its components are tested and
safe when installed in accordance with this Installers
Guide. Report to your dealer any parts damaged in
shipment, particularly the condition of the glass. Do
not install any unit with damaged, incomplete, or
substitute parts.
The vent system components and trim doors are
shipped in separate packages. The gas logs are
packaged separately and must be field installed. Read
all of the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benefit. Failure to follow these instructions
will void the owners warranty and may present a
fire hazard.
The Heat-N-Glo, a division of Hearth Technologies Inc.
Warranty will be voided by, and Heat-N-Glo disclaims
any responsibility for, the following actions:
 Installation of any damaged fireplace or vent system
component.
 Modification of the fireplace or direct vent system.
 Installation other than as instructed by Heat-N-Glo.
 Improper positioning of the gas logs or the glass
door.
 Installation and/or use of any component part not
manufactured and approved by Heat-N-Glo, not
withstanding any independent testing laboratory or
other party approval of such component part or
accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A
FIRE HAZARD.
Introducing
Heat-N-Glo
Fireplace
4
When planning a fireplace installation, its necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessoriesdevices such as a fan, wall switch, or remote
controlare desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible
material other than wood flooring, the fireplace should be installed on a metal or
wood panel that extends the full width and depth of the fireplace.
The CFK-SL36 Clean Face Kit is designed to convert a Model SL-36 Gas
Fireplace to a Clean Face Design. The kit includes a top extension piece, an
upper grille cover, and a lower grille cover. See Figure 2. The following
requirements MUST be met if this kit is installed. IF THESE REQUIREMENTS
ARE NOT MET, A POTENTIAL FIRE HAZARD WILL EXIST AND THE
FIREPLACE WARRANTY WILL BE VOIDED.
1. The first vent component attached to the fireplace starting collar MUST be
a 3-foot (904 mm) length of straight pipe.
2. The top extension piece in this kit MUST be properly installed to avoid a fire
hazard.
3. The lower fireplace grille MUST be able to be opened for access to the gas
valve and controls. This condition MUST be met after the Clean Face Kit is
installed and the fireplace finishing has been completed.
4. An optional fan (kit no. GFK-160A or any other fan) CANNOT be installed in
the SL-36 fireplace when converted to a clean face fireplace.
5. Damaged components or components field-modified without factory autho-
rization cannot be installed or used. Installation instructions are included in
the CFK-SL36 Kit.
5
Figure 1. Diagram of the SL-36 (Circulating Version)
6
Figure 2. Diagram of the SL-36 (Clean-face Version)
7
Figure 3. Diagram of the SL-36GDV