HEIDELBERG Stele Duo User manual

Stele Duo, eng
,QVWUXFWLRQPDQXDO
00.999.3105/

A Instruction manual
Instruction manual ..................................................................................................................... A.1.1
1 Duo column instruction manual ........................................................................................... A.1.1
1.1 Safety instructions .......................................................................................................... A.1.1
1.2 Intended use .................................................................................................................. A.1.1
1.3 Specifications ................................................................................................................. A.1.2
1.4 Requirements at the site ................................................................................................ A.1.2
1.5 Electrical stipulations ..................................................................................................... A.1.3
1.6 Scope of supply/accessories in the separate parts set .................................................. A.1.4
1.7 Installation of the column ............................................................................................... A.1.5
1.8 Fastening the adapter plates ......................................................................................... A.1.7
1.9 Mechanical installation and electrical connection of the Wallboxes ............................... A.1.8
1.10 Maintenance and cleaning ............................................................................................. A.1.8
1.11 What to do in the event of damage ................................................................................ A.1.8
1.12 Contact address/Customer Sales Representative ......................................................... A.1.9
1.13 Disposal ......................................................................................................................... A.1.9
Main chapter overview
00.999.3105/ A. 1

Main chapter overview
A. 2 00.999.3105/

Instruction manual
1 Duo column instruction manual
1.1 Safety instructions
1.1.1 General information about this document
This instruction manual belongs to the product and is
to be observed for correct installation and safe opera-
tion. You must therefore read the instruction manual
carefully before installation and operation. The instruc-
tion manual must also be kept safely after installation
and handed over to the user, also in the event that the
product is passed on. All users must have access to
this instruction manual and know of its content.
1.1.2 Warranty and liability
No liability is assumed for defects and damage caused
by a failure to observe this instruction manual or for the
fact that installation was not performed by a suitable
specialist. Improper use and modifications to the de-
vice are also excluded from all liability. The product
may only be used if it is undamaged and in perfect
technical condition.
1.1.3 Installation is only to be carried out by qualified specialists.
The installation of the column and the Wallboxes to be
mounted to it may only be carried out by suitably qual-
ified specialists. When mounting the Wallboxes, the
safety instructions and assembly instructions of the
respective Wallbox must be observed. Knowledge and
observance of the five safety rules is necessary, in
particular when working on electrical systems:
- isolate.
- secure against reactivation.
- check absence of voltage.
- ground and short-circuit.
- cover or block off live parts in the vicinity.
Reactivation is carried out in reverse order.
1.2 Intended use
The Duo column is intended for the free-standing in-
stallation of two Wallboxes for indoor or outdoor use if
wall mounting is not possible. The installation of just
one Wallbox on this column is not permitted!
All installation and cable openings must be closed fol-
lowing installation.
Only installation of the following compatible Wallboxes
is permitted:
● Heidelberg Wallbox Home Eco,
● Heidelberg Wallbox Energy Control.
ST.000.1000-000UTKENU_00
Instruction manual
00.999.3105/ A.1.1

You can find information about other wall-mounted
charging stations that may be compatible on the
homepage https://wallbox.heidelberg.com.
The applicable national regulations must be observed
for the installation.
The column may only be used for the purpose defined
in the instruction manual.
Changes such as additions and modifications which
are not intended by the manufacturer, or additional
loads are not permitted.
It must be ensured that all users who have access to
the column know how to use it properly.
In addition to this instruction manual for the column,
the safety instructions as well as the installation and
operating manuals for the installed Wallboxes must be
observed.
1.3 Specifications
Height: 1370 mm
Floor space: 180 mm x 180 mm
Weight of Duo column (without Wallboxes, without ca-
bles): 14.4 kg
Total weight of Duo column (without Wallboxes, with-
out cables), including packaging: 17.5 kg
1.4 Requirements at the site
● The Duo column is only approved for installation
in private, not public spaces.
● The surrounding conditions and local building
regulations must be observed, as they may re-
quire installation of suitable anti-collision protec-
tion.
● When installing one or more columns, sufficient
space must be left between the columns and at-
tention must be given to other local circum-
stances in order to enable good and safe han-
dling of the mounted Wallboxes.
● The site requirements for the Wallboxes (stated
in the installation instructions of the Wallboxes)
must be observed.
● A suitable concrete foundation must be provided
for installing the column. The site fabricator is re-
sponsible for calculating, dimensioning, and fab-
ricating the concrete foundation.
● The column must be installed on a flat, horizontal,
load-bearing surface. A concrete foundation is
recommended in order to provide secure and
permanent anchoring. Frost-resistant base, con-
crete: C30/37 LP for XC4, XD1, XF4 respectively
C25/30 LP for XC4, XD1, XF2.
Instruction manual
A.1.2 00.999.3105/

● During installation, the instructions of the manu-
facturer of the screw anchors used must be ob-
served.
● Cable routing is only provided for through the
foundation. Suitable installation conduits and
connecting cables must be used.
● The anchoring in the foundation must withstand
maximum pull-out forces of 7500 Nm and maxi-
mum shear forces of 2000 Nm on each of the four
fastening points.
● The surface must allow drainage of any water
that penetrates the pedestal.
● Installation of the column on asphalt is not per-
missible.
● If the column is installed in a parking area or in an
underground car park, suitable anti-collision pro-
tection must be provided on site.
1.5 Electrical stipulations
Cable outlet
● Single wires are not permitted to supply power.
● The supply line must be dimensioned for medium
to heavy loads. Practical examples:
○ PVC installation cables of type NYM,
○ PVC ground cables of type NYY,
○ H07RN-F heavy rubber cable.
● The diameter of the connecting cable may not be
greater than 17 mm (maximum cable diameter of
the self-sealing grommet on the Wallboxes).
Double or strengthened insulation
● Only double-insulated cables may be used within
the column. The choice of cables must comply
with national installation regulations (e.g. VDE
0100-520).
● The national installation regulations must also be
observed. Examples: IEC 60364-4-41, VDE
0100-410, IEC 60364-7-722, or VDE 0100-722.
Shutdown in the event of an error
● The cable lines must be fused in line with national
installation regulations. Examples: IEC
60364-4-41, VDE 0100-410, IEC 60364-7-722,
or VDE 0100-722.
● Basic protection and fault protection of the cable
lines is ensured by using double or strengthened
insulation. The national installation regulations
must also be observed here.
Separation of power and data cables
● Power and data cables must have sufficient in-
sulation capacity for the highest operating volt-
age that occurs. Data cables include items such
Instruction manual
00.999.3105/ A.1.3

as network cables (ModBus) or switching cables
(e.g. from key switches).
● If the data cable has sufficient insulation capacity,
no further separation measures from the power
cable are necessary.
● If the insulation capacity of the data cable is not
guaranteed, other measures must be applied in
accordance with national specifications (e.g. ad-
ditional insulation tube).
1
ST.000.0009-000GRAUND_00
Fig. 1 Protective equipotential bonding connection
Equipotential bonding connection
● The protective equipotential bonding in accor-
dance with national regulations such as IEC
60364-4-41; VDE 0100-410 is established via a
labeled connecting point (Fig. 1/1) in the column
for a suitable ground conductor. The operator
must establish the ground connection in accor-
dance with national regulations.
● Recommended minimum cross-section: 6 mm²
for copper and 16 mm² for aluminum.
● The installer/operator must inspect the ground
connection following installation in compliance
with the inspection guidelines following new in-
stallations, for example IEC 60364-6, VDE
0100-600. The resistance must not exceed 1 Ω.
Protection of the cables during installation
● The cables must be installed carefully. The ca-
bles must not become damaged. The cables
must be protected accordingly during installation
if necessary. The installer must inspect the ca-
bles for any damage after installation in accor-
dance with the national installation regulations.
The operator/installer must in particular observe
the inspection regulations after new installations,
for example IEC 60364-6, VDE 0100-600.
1.6 Scope of supply/accessories in the separate parts set
The scope of supply must be checked for complete-
ness and damage. If the scope of supply is not com-
plete or parts are damaged, you may not carry out the
installation. Please contact the Service Hotline in
these cases.
Parts for installation of the column
● one instruction manual,
● one column,
Instruction manual
A.1.4 00.999.3105/

● two adapter plates.
● one separate parts set, consisting of:
Parts for the ground connection:
○ one contact disk,
○ two washers,
○ one spring ring,
○ one nut.
Parts for attaching the Wallboxes:
○ eight M6x16 countersunk screws to fasten
the adapter plates to the column,
○ six M8 nuts to fasten the Wallboxes to the
adapter plates,
○ two cable insertion grommets for the power
cables,
○ two cable insertion grommets for the data
cables,
○ two capping elements if no data cables are
used.
Note
The fastening materials (screws/dowels)
for mounting the column onto the foun-
dation are not included in the scope of
supply due to different possible mount-
ing surfaces.
The fastening screws should have a di-
ameter of at least 10 mm. Suitable
heavy-duty dowels or similar for the
mounting surface must be used.
1.7 Installation of the column
Note
In addition to the specifications in this in-
struction manual, the local specifications
for installation and operation must also
be observed. When mounting the Wall-
boxes on the column, their safety in-
structions and installation instructions
must also be followed.
Observe the notes listed above regarding the site
specifications and the electrical provisions.
Tools for installation
The qualified specialist must ensure correct installa-
tion and electrical installation and must also use suit-
able tools correctly for the respective installation step.
General information
● Cables are routed exclusively via the foundation
using conduits or protective hoses.
● If the data cables do not have a sufficient insula-
tion capacity, the power cables and data cables
Instruction manual
00.999.3105/ A.1.5

must be separated from one another when laying
the foundation.
● All cables must emerge from the floor in the mid-
dle of the concrete foundation within a quadratic
area of max. 50 mm x 50 mm.
● The protective hose or conduit must have an ex-
cess length of approx. 0.3 m above the founda-
tion.
● The cables need an excess length of approx.
1.7 m for further installation.
● Power cables and data cables must also be suf-
ficiently separated from one another within the
column, e.g. by routing the data cables separate-
ly in an additional installation conduit or corru-
gated hose. Installation conduit or corrugated
hose material for separate cable routing is not in-
cluded in the delivery. Standard commercial in-
stallation conduits or corrugated hoses for mod-
erate compressive stress with the diameter M 20
can be used.
140mm
100mm
180mm
140mm
180mm
1
Ø 14mm
ST.000.0008-000GRAUND_00
Fig. 2 Base plate of the column
1. Mark the four bore holes on the concrete foun-
dation using the column's base plate (Fig. 2/1) as
a template. Alternatively you can take the bore
hole dimensions from the adjacent drawing.
2. Drill the four mounting holes (diameter according
to the heavy-duty dowels being used).
3. Check whether all required cables for the two
Wallboxes come out of the foundation. A sepa-
rate equipotential bonding cable must be routed
to the column for the protective equipotential
bonding of the column. When routing the cables
in the foundation and laying the cables in the col-
umn, always ensure that the data cables (e.g.
communication/data cables, cables for the en-
able/disable device) are separate from the power
cables. Choose suitable measures for this, such
as conduits and protective hoses.
4. Now insert the cables from the foundation into the
column from below and out through the top in-
stallation openings. There are two installation
openings located opposite each other for the two
Wallboxes. It is easier to insert the connecting
cables when the column is lying down. Ensure
that the cables are correctly allocated to the re-
spective Wallbox.
5. Fasten the column to the foundation using the 4
screws.
Instruction manual
A.1.6 00.999.3105/

1.8 Fastening the adapter plates
1
2
1
ST.000.0010-000GRAUND_00
Fig. 3 Cable entry into the adapter plates
1. The adapter plates provided have separate cable
feed-throughs for the power cables and the data
cables. Fasten the matching cable protecting
sleeves (Fig. 3/1) contained in the separate parts
set to the cable outlet openings of the adapter
plates. If no data cables are used, you must seal
the corresponding cable outlet openings with the
capping elements provided.
2. Route the cables out of the column (Fig. 3/2)
through the corresponding cable openings in the
respective adapter plate.
1
ST.000.0009-000GRAUND_00
Fig. 4 Protective equipotential bonding connection
3. Connect the protective ground conductor to the
grounding pin (Fig. 4/1) (equipotential bonding
line) of the column. Sequence: contact disk,
washer, cable lug/cable, washer, spring ring, nut.
Tightening torque 12 Nm.
Instruction manual
00.999.3105/ A.1.7

1
ST.000.0011-000GRAUND_00
Fig. 5 Fastening the adapter plates to the column
4. Fasten the adapter plates (Fig. 5/1) to the column
using the four M6x16 countersunk screws pro-
vided for each plate. Tightening torque 7 Nm.
Start with the adapter plate on the side of the col-
umn with the smaller installation opening.
1.9 Mechanical installation and electrical connection of the Wallboxes
The procedure for mechanical installation and electri-
cal connection of the Wallboxes is documented in the
installation instructions for the Wallboxes.
1.10 Maintenance and cleaning
● Do not clean the column with a water jet (garden
hose, high-pressure cleaner, etc.).
● Clean the stainless steel column with a stainless
steel cleaner, as necessary.
● Do not use any aggressive cleaners.
Note
Comply with the instructions for use pro-
vided by the manufacturer of the clean-
er.
Always check the compatibility of a
cleaner at an inconspicuous place be-
fore using it.
● Remove any rust film with an abrasive fleece or
similar.
1.11 What to do in the event of damage
In the event of damage, it is not permitted to repair the
column. The product must be decommissioned in this
case. As with installation, this must be performed by a
qualified specialist, in particular when working on elec-
trical systems. The Wallboxes mounted on the column
must also be decommissioned by a qualified special-
ist.
Instruction manual
A.1.8 00.999.3105/

1.12 Contact address/Customer Sales Representative
Hotline: [phone]
E-mail: [email protected]
Contact language: German and English.
Website: https://wallbox.heidelberg.com/
1.13 Disposal
ST.000.0005-000GRAUND_00
Fig. 6
After the Wallbox has been correctly decommissioned,
dispose of the column according to the currently valid
disposal regulations.
Instruction manual
00.999.3105/ A.1.9

Instruction manual
A.1.10 00.999.3105/